The beer Flow Meter is also called the brewery flow meter. Beer Flow Meters is Flow Meters for the Craft Beer Brewing Process management system. For beverages such as beer and liquor, it is important to accurately measure and control their flow.
Digital Beer Flow Meters for Brewery-Wine flow measurement can be contact or non-contact. Contact type is also called sanitary flowmeter. The non-contact type is mainly the external clamp type ultrasonic flowmeter. Next, we will analyze in detail.
Featured Beer Flow Meters for Sale
The Use of Beer Flow Meter in Beer Production Process
In the main technological process of beer production. For effective control in the production process. It is necessary to measure and control the intermediate raw materials – wort, sake in semi-finished products, raw juice wine in high-concentration dilution process, sterile carbonated water, final product filling and waste water generated during production.
Raw material allocation: During the preparation of raw materials for beer production. The main measurement parameters are weight and level.
Wort production: Wort is an important intermediate raw material for beer production. Its measurement involves the handover settlement between the front and rear processes (workshops), which is extremely important. Especially when the front and rear process workshops are separately accounted for. The measurement results are related to the completion of the respective production and economic indicators. Therefore, this measurement point is very important and sensitive, and accuracy is its primary indicator.
Wort has a certain viscosity, but there is no difficulty in the measurement of electromagnetic flowmeter. What needs to be considered is corrosion during the process. The flowmeter used at this measurement point can consider the electromagnetic flowmeter with PTFE lining (or PFA) and stainless steel electrode. It can prevent the corrosion of dilute hydrogen peroxide and alkaline water. Usually the diameter is between 50 and 100mm. The diameter of the flowmeter can be determined according to the flow rate and the matching process piping.
Fermentation: Sake that has been fermented and filtered. It will be transported to the next process through the pipeline – packaging. It also involves the custody transfer of the two departments. Accurate measurement of sake is also extremely important, otherwise unnecessary disputes will arise. The requirements for flow meters are similar to those for wort metering.
High concentration dilution: due to different production processes. Some beers are produced by blending high-strength ale. This requires strict control of the ratio of high-concentration original wine and sterile carbonated water. Guarantee the degree of beer after mixing.
In each production line, two electromagnetic flowmeters are required for proportional flow control. Generally, the diameter of the flowmeter for measuring wine is 50-100mm. The flowmeter for measuring water is 20-50mm. Depends on production scale. In order to ensure that the instrument has a high measurement accuracy. It should be ensured that the fluid velocity is above 1m/s. Make the flow measurement in the best working range of the instrument. At the same time, the time constant of the flowmeter should also be set smaller, generally 1 to 3s. In order to improve the sensitivity of the control and ensure the accuracy of the proportioning.
Flow meters in the production process of the beer industry have their own special requirements. For example, it is necessary to avoid the reproduction of bacteria, to facilitate frequent cleaning and to withstand the disinfection of corrosive alkaline water and hydrogen peroxide under higher temperature conditions. Specific requirements are as follows:
- The sensor measurement circuit is simple. There are no obstructions and parts that tend to retain media.
- All the parts and materials in contact with the medium meet the requirements of food hygiene. Such as compliance with FDA (US Food and Drug Administration), EHEDG (European Health Equipment Design Organization) requirements.
- The parts in contact with the medium can withstand the temperature crash and corrosion when cleaning with steam, alkaline water and hydrogen peroxide.
- When used in filling process, it should have fast response performance and high measurement accuracy.
- Can adapt to low temperature (about 2 ℃) and humid working environment.
Read more about: What is an inline flow meter?
Sanitary Flow Meters for Beer, Wine and Spirits
Magnetic flow meter for beer flow
Beer is a conductive medium and can be measured with an electromagnetic flowmeter.
When measuring beer, you only need to use stainless steel electrodes and PTFE lining.
Electromagnetic flowmeter is a measuring instrument with high measurement accuracy and good stability. It has been widely used in beer flow measurement.
Beer flow measurement, let’s take a look at how to select a beer electromagnetic flowmeter:
When measuring beer flow, you can select according to the above three corresponding parameters. It can meet the measurement requirements on site.
Extended reading: Stainless steel flow meters|304-316 optional
Turbine flow meter for beer flow
Sanitary turbine flow meter or Hygienic turbine flowmeter. Ensure Accurate Flow Measurement in Sanitary food-processing and bio-technology industries.
Sanitary Turbine Flow Meter reference price: DN100. USD 300-700/pc.
Sanitary turbine flow meters have stainless steel bodies and come standard with Tri-Clover fittings. Sanitary flow meter is suitable for measuring liquid without impurities. It can output pulse frequency signal. It is used to detect instantaneous flow and total integrated flow. Sanitary flow meter can be used in food, sport drink, liquor and other beverage industries, in preprocess applications.
Ultrasonic flow meter for beer flow
There are three types of ultrasonic flowmeters. Like clamp type, plug-in type, pipe segment type can be used to measure the flow of beer.
Because beer is food, the clamp-on ultrasonic flowmeter is non-contact with beer. The other two require contact with the beer. According to the ease of installation and use. The clamp-on type is better than the other two.
Tri-clamp flow meter
Common sanitary flow meters are sanitary magnetic flow meter and sanitary turbine flow meter. Composed of 304/316 stainless steel. Sanitary flowmeter with Tri-Clamp fittings is easier to install and disassemble. Suitable for food hygiene industry.
The sanitary flowmeter uses a new sanitary lining material and lining technology. At the same time, a stainless steel casing and a stainless steel clamp connection are used to facilitate the quick disassembly and cleaning of the sanitary flowmeter. It is not easy to be polluted, and can effectively prevent the accumulation of measuring fluid residue in the measuring tube. It is used in the production process of mineral water, soy sauce, jam, beer, fruit juice, rice wine, milk and other foods and in the fields of hygiene and chemical industry.
Read more about: Sanitary Flow Meters-316SS,Tri clamp-Pulse- for Brewery
Brewery Oxygen-Co2 Flow Meter
Oxygen and hydrogen are special gases, so you must choose a suitable flow meter. Several commonly used flow meters that can measure oxygen are precession vortex flowmeters, vortex flowmeters, DP flowmeters and thermal gas mass flowmeters. The selection of oxygen flow meter must provide specific parameters, such as pipe diameter, working pressure, temperature, flow range, functional requirements and so on.
Carbon dioxide (CO2) is a colorless, odorless gas at room temperature and pressure. We often recommend precession vortex flowmeters, v-cone flowmeters, vortex flowmeters, gas turbine flowmeters, etc. Under different working conditions, we will choose different flow meters for customers.
Beverage Flow Meter
The beverage industry includes beer, fruit juice, etc., and electromagnetic flowmeters could not be better. Generally, the medium is conductive, and it is very good to add ions appropriately. And there is no loss. There is no differential pressure loss or something.
Originally, there are still many ways to protect the electrodes of the electromagnetic flowmeter. We should pay more attention to it in the process of use. Don’t cause the electromagnetic flowmeter to fail to operate normally in the future due to a little negligence.
Read more about: Flowmeter used in the beverage industry
Sino-Inst, Manufacuturer for Digital Beer Flow Meters, like: sanitary turbine flow meter, magnetic flow meters and ultrasonic flow meters.
Sino-Inst’s Digital Beer Flow Meters, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, US, and other countries.
Wu Peng, born in 1980, is a highly respected and accomplished male engineer with extensive experience in the field of automation. With over 20 years of industry experience, Wu has made significant contributions to both academia and engineering projects.
Throughout his career, Wu Peng has participated in numerous national and international engineering projects. Some of his most notable projects include the development of an intelligent control system for oil refineries, the design of a cutting-edge distributed control system for petrochemical plants, and the optimization of control algorithms for natural gas pipelines.