SI-3151GP Capacitive Gauge Pressure Transducer

Gauge Pressure Sensor (GP) is a pressure transmitter for Gauge pressure measurement. SI-3151GP Capacitive Gauge Pressure Transducers use capacitive sensing elements to measure gauge pressure.

Gauge Pressure Transmitter

Gauge pressure (GP) transmitters compare process pressure with local ambient air pressure. Gauge pressure transmitters have ports for a real-time sampling of ambient air pressure. There are different types of pressure measurement. Such as gauge pressure, absolute and differential pressure measurement. Among them, the gauge pressure measurement is performed using a gauge pressure transmitter. These devices are designed to measure pressure relative to ambient atmospheric pressure. The output of the gauge pressure sensor will vary depending on the atmosphere or different altitudes. Measurements above ambient pressure are expressed as positive numbers. And negative numbers indicate measurements below ambient pressure. At Sino-Inst, we offer gauge pressure transmitters for a variety of industrial applications.

Sino-Inst offers a variety of Gauge Pressure Transmitter for industrial pressure measurement. If you have any questions, please contact our sales engineers.

Features of 3151GP gauge pressure transmitter

  • High-reliability micro-capacitance silicon cell
  • Long Term stability: +/- 0.1% URL / 10 Years
  • High accuracy, up to +/-0.04% of calibrated span (0.065% as standard)
  • Versatile indicator with push-button programming
  • Exceptional resistance to harsh environments
  • Hart® 5.2 multi-drop communication
  • Field repair possible with common spare parts
  • The built-in loop calibration facility
  • Large installed base
  • Exia “Intrinsically safe” or Exd “Explosion proof” versions ex stock
  • SIL2 (EN61508)

Specifications of 3151 gage pressure(GP) transmitter

Model3151GP
Measurement span0-0.10~3.5kPa(0-10~350mmH2O)
0-0.8~8.0kPa(0-80~800mmH2O)
0-4.0~40kPa(0-400~4000mmH2O)
0-20~200kPa(0-2000~20000mmH2O)
0-70~700kPa(0-0.7~7kgf/cm2)
0-210~2100kPa(0-2.1~21kgf/cm2)
0-700~7000kPa(0-7.0~70kgf/cm2)
0-2.1~21MPa(0-21~210kgf/cm2)
0-4.1~41MPa(0-41~4100kgf/cm2)
Reference accuracy
(Varies by material and measurement span)
± 0.1%, ±0.075%
Fill fluidSilicone oil (general purpose models), fluorine oil (oxygen and chlorine models)
Waterproof and dust-proof constructionIEC IP66/IP67
Explosion-proof constructionTIIS flameproof (Exd IICT4)
KOSHA flameproof
FM explosion proof, intrinsic safe and Nonincendive
ATEX/NEPSI/IECEx flameproof, intrinsic safe and Type n
INMETRO flameproof
Wetted materialSUS316 (diaphragm SUS316L), Hastelloy C, Tantalum
Power17.9 to 42V DC
Output signal4 to 20 mA DC (SFN communication)
4 to 20 mA DC (HART® communication)
MODBUS-485 signal
Process connectionsRc 1/2 or 1/2 NPT internal thread
Safety certificationSafety Integrity Level (SIL) 2 certification

By selecting from a large range of materials, we are able to customize the transmitter and supply remote seals.

We temperature compensate for the whole assembly to maintain the highest level of performance.

Selecting from 316SS, Hastelloy, Monel, Tantalum, Gold, and Ceramic.

We can custom build a transmitter to our own high standards, or to your individual specifications.

To provide high flexibility, remote seals can be fitted to any of the SI series of transmitters.

For further information, please Contact us.

Gauge Pressure Sensor Applications

Pressure transmitters are used to measure level, density, and pressure of liquids, gases or vapors. And then converted to a 4-20 mA DC signal output. The SI-3151 GP intelligent pressure transmitter can communicate with the HART Communicator.

There are many types of pressure sensors, which are widely used in:

Water plants. Oil refineries. Sewage treatment plants. Building materials. Light industry. Machinery and other industrial fields.

To achieve the measurement of liquid, gas, steam pressure.

However, different pressure sensors are required for different applications.

The pressure sensor can be used to measure some mechanical physical quantities such as: Displacement. Vibration. Angular velocity and acceleration.

It is also widely used in the measurement of thermal engineering parameters such as: Pressure. Differential pressure. Liquid pressure. And content of ingredients.

Gauge Pressure Sensor working principle

What is gauge pressure?

Gauge pressure, also known as ‘relative pressure’ or ‘vented gauge pressure’. Gauge pressure is the measurement of pressure relative to atmospheric or barometric pressure.Gauge pressure sensor has the back of the sensing element open (or ‘vented’), to provide a reference to atmospheric.
More about the Difference between absolute, gage and differential pressure.

How does a gauge pressure sensor work?

Gauge Pressure Transmitter / transducer (GP) is a pressure transmitter for Gauge pressure measurement. According to the measurement principle, it can be divided into: capacitive and diffused silicon.

Capacitive pressure sensor (capacitive type pressure transducer) is a pressure sensor that uses a capacitive sensing element to convert the measured pressure into an electrical output with a certain relationship. It is characterized by low input energy, high dynamic response, small natural effects, and good environmental adaptability. It generally uses a round metal film or metal-plated film as an electrode of the capacitor. When the membrane is deformed by pressure, the capacitance formed between the membrane and the fixed electrode changes. Through the measuring circuit, the electrical signal with a certain relationship with the voltage can be output. Capacitive pressure sensor is a capacitive sensor with variable pole distance. It can be divided into single capacitive pressure sensor and differential capacitive pressure sensor.

Read more about: What is the capacitive pressure transducer?

SMT3151 TGP-Gauge Pressure Transmitter / Transducer is a diffusion silicon pressure transmitter. The working principle of the diffused silicon pressure sensor is based on the piezoresistive effect. Using the principle of piezoresistive effect, the pressure of the measured medium directly acts on the diaphragm of the sensor (stainless steel or ceramic). Make the diaphragm produce a slight displacement proportional to the pressure of the medium. To change the resistance value of the sensor. Use electronic circuits to detect this change. And convert and output a standard measurement signal corresponding to this pressure.

3151 gage pressure transmitter

Gauge vs Absolute Pressure Sensor

In terms of pressure type, pressure sensors can be divided into gauge pressure, absolute pressure, and negative pressure.

Absolute pressure: Absolute pressure for short, is the pressure calculated from the absolute zero pressure or the vacuum starting point.

Gage pressure: refers to the pressure calculated from the atmospheric pressure of a specific place at a specific time as a starting point. Atmospheric pressure at the same location will change slightly.

Vacuum: When the measured absolute pressure is less than atmospheric pressure, the difference between the measured absolute pressure and absolute vacuum.

Negative pressure: when the measured absolute pressure is less than atmospheric pressure, the difference between the current atmospheric pressure and the measured absolute pressure, referred to as negative pressure.

The formula for the relationship between absolute pressure, gauge pressure, and atmospheric pressure: absolute pressure = gauge pressure + atmospheric pressure.

Therefore, when selecting a pressure sensor, it is generally necessary to clearly indicate the pressure type of the pressure sensor,

Gauge vs Absolute Pressure Sensor

  1. Gauge pressure and absolute pressure are based on different measurement reference points. The reference point for gauge pressure measurement is the local atmospheric pressure. Absolute pressure is the absolute vacuum zero. Absolute pressure sensors cannot replace gauge pressure sensors.
  2. In layman’s terms. When your measured object uses atmospheric pressure as the reference point, and only has the inflation action, select the gauge pressure type. When your measured object takes absolute vacuum zero as the reference point, and there are inflation and inhalation actions, it is often the absolute pressure type.
  3. The two principles of gauge pressure and absolute pressure sensor are different! Cannot be used instead!

Technical Support

Sino-Instrument Gauge Pressure Transmitters, made in China, are high-performance cost-effective devices, used where long term accuracy and reliability is a priority.

SI-3151GP Advanced Transmitter Gauge Pressure Transmitters, are used to measure the pressure of gases, liquids, and steam, as well as to measure tank pressure and fluid levels.
Sino-Instrument 1151 Gauge Pressure Transmitters are high-performance cost effective devices used, where long term accuracy and reliability is a priority.
We also offer Gauge Pressure Transmitter SMT3151 TGP, for the process, oil and gas industry.

Request a Quote

More Featured Products:

SI-1110 Wireless Pressure Transducer

Wireless Pressure Transducer is also called Wireless Pressure Transmitter. Wireless Pressure Transducer is a wireless remote transmission module added to the common pressure transmitter. Works with the receiver. Battery powered. Can realize true wireless working wireless transmission. This product has a variety of wireless transmission methods, including GPRS/LoRa/NB-IoT/ZigBee.

Sino-Inst offers a variety of Wireless Pressure Transdcuers for industrial pressure measurement. If you have any questions, please contact our sales engineers.

Features of Wireless Pressure Transducer

Wireless Pressure Transmitter SI-1110
  • Five-digit LCD screen, white backlight;
  • Waterproof design, waterproof grade ≥IP66;
  • GPRS/NB-iot optional, LORA protocol can be customized development;
  • Cast aluminum explosion-proof shell, durable, beautiful product;
  • The protocol is self-edited and can be customized, timely transmission and alarm;
  • Sending interval, the buttons can be adjusted from 1 minute to 24 hours;
  • Low power consumption design, 3.6V lithium battery power supply, can support more than 15000 times;
  • Remote parameter configuration (transmission frequency, collection frequency, alarm value, etc.) to reduce maintenance costs.

Extended Reading: Digital Pressure Sensor-RS485

Specifications of Wireless pressure transducer

Dimension of wireless pressure transducer
Power SupplyInternal Battery, 2200mAh@7.4V Lithium
Pressure mediumgas or liquid compatible to wetted stainless steel
Pressure ranges-1…0~0.01bar…1000bar
Pressure typegauge(G), absolute(A), sealed gauge(S)
WirelessLoRaWANR CN470/EU868/US915/AS923Mhz,10km in view sight
Accuracy0.5%FS
Long term stability<0.1%FS/year
Relay output(2 relays)220V/3A
Indicator4 digits LCD display
Compensation temperature range-20~+85°C
Working temperature range-40~+125℃
Temperature coefficient of zero0.2%FS/10℃
Temperature coefficient of span0.2%FS/10℃
Insulation resistance100MQ@50VDC
Electrical connectionM20×1.5 female
Material of wetted part1Cr18Ni9Ti
Material of membrane316L
Material of housingcast aluminium
Process connectionM20x1.5,G1/2 or others
Overload pressure150%FS

Read more about: Common Units Of Pressure

Wireless Gateway

ChipSX1276
Spreading Factor6-12
Bandwidth7.8-500KHZ
Bitrate0.018-37.5kbps
Sensitivity-141dBm
Frequency Range137-1020MHz
Emission Power17土1 dBm
Sleep Current1.45uA
Stand_By Current1.8mA
Receiver Current12.15mA
Emission Current93mA
Max.DATA Rate300kbps
CertificationFCC&CE,IC,TELEC

Extended reading: What is flush diaphragm?

LORA

Item

Name

Function

System Configuration

Core

ARM Cortex-A53

Basic frequency

1.2GHZ

RAM

1Gbytes

Flash

4Gbytes eMMC

Communication Mode

10M/100M Internet Interface

 

GPRS/3G/4G Wireless Communication

 

Wireless Communication

Lora

Electric Performance

Power Supply

PoE +48V input

IEEE 802.3 af/at

Average Consumption

5W

Peak Power

15W

Lora output power

Type:14dBm@868MHZ

17dBm@470MHZ

Max:27dBm

Lora Receive Sensitivity

-141dBm@SF12,BW=125KHZ

Inner sensor

Temperature Sensor

Temperature Sensor

User interface(Outer)

4G Antenna Interface

4G Connect to Server

User interface(Inner)

LoraWan Antenna Interface

LoraWan Connect to Sensor

GPS Antenna Interface

Connect to the outer GPS module

PoE Interface

10M/100M Ethernet cable connect to Server

Micro Sim Card

 

USB

USB boot, Burning or update

Serial Com

Online debug

LED100

System Running Indicator

LED200

FDX-LED Mode indicator

LED201

LNKA_LED Connection status indicator

LED202

SPD_LED data rate indicator

LED203

4G mode indicator

Mechanical dimension and weight

dimension

145x95x40mm

Weight

715g

Installation

Wall mount or Holding pole

Working Temperature

Working Temperature

-40~75℃

Storage Temperature

-40~85℃

The wireless pressure transmitter has optimized the circuit design, power management, communication protocol, and realized the “micro-power consumption” design of wireless communication. Using micro-transmission power and high-sensitivity receiving strategy, it has the advantages of real-time online monitoring of battery power and so on.

The wireless pressure transmitter system is mainly composed of pressure sensor, signal processing circuit, wireless module, power management circuit, battery and antenna. On this basis, a wireless remote transmission module is added, which can form a pressure acquisition system with our intelligent wireless receiving terminal.

This system has changed the transmission mode of RS485 and 4-20mA current signal and the power supply mode of switching power supply in the past, and used 3.6V lithium battery for power supply. This simplifies the installation method and saves the cost of customer wiring. Really achieve the purpose of energy saving and environmental protection.

Read more about: Industrial pressure transmitters Working Principle

The wireless pressure transmitter is a high-precision, low-power radio transmission pressure detection instrument. Powered by lithium battery, IP65 waterproof cast aluminum casing. Support data recording and data supplementary transmission functions. No wiring, no external power supply required. Built-in 3.6V lithium battery.

In the field of the Internet of Things, there are various communication technologies at the same time.

Divided by the dimension of transmission distance, in the field of local area wireless network, there are BLE, Wi-Fi, ZigBee, etc., which are widely used in home, enterprise and other scenarios.

For wide-area wireless networks, there are LoRa, NB-IoT, etc., which are specially used for low-rate, low-power, and wide-coverage IoT services.

NB-IOT/Zigbee/Lora comparison

WiFi is ubiquitous in life, but we know very little about NB-IOT, Zigbee, and Lora. Sino-Inst compares the three wireless networking solutions from five aspects to help you understand these three technologies.

  1. Transmission distance comparison

NB-IoT: Long-distance, up to ten kilometers, generally more than 10KM; NB-IoT technology improves the power spectral density, realizes wide-area coverage, and effectively solves the problem that existing wireless signals are difficult to cover.

LoRa: Long distance, up to ten kilometers, 1~2 kilometers in cities, and 20 kilometers in suburbs;

ZigBee: short distance, 10 meters to 100 meters level;

  1. Single-network access node capacity

NB-IOT: about 200,000. Compared with traditional 2G, 3G and 4G, NB-IoT has a 50-100 times increase in uplink capacity;

LoRa: about 60,000, which is actually related to the number of gateway channels, node packet sending frequency, data packet size, etc. Generally, there are 500 to 5000;

ZigBee: more than 60,000 in theory, 200-500 in general

  1. Battery life

NB-IOT: theoretical about 10 years / AA battery, no need to charge;

LoRa: Theoretically about 10 years/AA battery;

ZigBee: Theoretically about 2 years/AA battery;

  1. Cost

NB-IOT: The cost of the module is less than 5 US dollars, and the future target is reduced to 1 US dollar. The low cost and low power consumption make NB-IOT more cost-effective and wider application range than other types of IoT;

LoRa: The module is about $5;

ZigBee: The module is about 1~2 US dollars;

  1. Transmission speed

NB-IOT: theoretical 160kbp ~ 250Kbps, generally less than 100kbps in practice, limited by low-speed communication interface UART;

LoRa: 0.3~50kbps;

ZigBee: theoretical 250kps, practically less than 100kbps, limited low-speed communication interface UART;

Wireless pressure transmitters are low-power wireless transmission digital pressure transmitters that are battery powered. This product has a variety of wireless transmission methods, including GPRS/LoRa/NB-IoT/ZigBee. Users can choose the appropriate configuration according to their needs.

The wireless digital pressure transmitter of GPRS transmission, with the mature GPRS network, uploads the pipeline pressure on site to the cloud. Users can match IP addresses and other general parameters on-site or remotely.

Wireless digital pressure transmitter with LoRa transmission. Use with LoRa gateway. It has the advantages of low power consumption, long transmission distance, strong signal penetration, and self-organized network.

NB-IoT transmits wireless digital pressure transmitter. Adopt the latest NB-IoT technology. Low power consumption, high transmission efficiency, low tariff and other advantages.

Wireless digital pressure transmitter with ZigBee transmission. It is characterized by close proximity, low complexity, self-organization, low power consumption, and low data rate.

Extended reading: Use of high temperature melt pressure sensor

Applications of wireless pressure transducer

  • Pipeling pressure monitoring
  • Machinery and oil industry
  • Paper making, pharmaceutical
  • Electric power, environmental protection and food industry
  • metallurgical and chemical industry
  • 6 Field or inconvenient power distribution

Extended reading: Featured Diaphragm Seal Pressure Transmitters

Wireless differential pressure sensor

Wireless differential pressure sensor is a wireless transmission type differential pressure sensor. Supporting test software, with display, curve recording, data storage and other functions. Mainly used for measuring and monitoring system of gas differential pressure. This product is a wireless product developed mainly for inconvenient wiring environment on site.

This product can also output the RS485 signal of the MODBUS communication protocol and the analog signal of 0~5VDC, which is truly a three-in-one product. It is convenient for on-site customers to use data collection systems in different fields.

Wireless differential pressure sensors are mainly used in:

  • Pipeline differential pressure long distance transmission
  • Filter network monitoring
  • Pipeline differential pressure monitoring
  • Power station operation inspection
  • Locomotive brake system
  • Thermoelectric unit
  • Building fire pressure monitoring
  • Industrial process detection and control
  • Laboratory pressure calibration, etc.

Extended reading: What is a pressure sensor?

Pressure transducers for sale

Diaphragm Seal Pressure Transmitter
Explosion-proof Pressure Transmitter
Diffused silicon Gauge Pressure Transmitter
Wireless Pressure Transducer
Submersible Pressure Transducer
Hydrostatic Level Sensor
Anti-corrosive Submersible Level

Extended reading: Industrial Pressure Transmitters|Buy from the manufacturer

Wireless Pressure Transducer Price

Wireless Pressure Transducer Price will cost more than ordinary pressure transmitters.

First of all, the parameters that must be seen when purchasing a pressure transmitter are:
Pressure range. Range. Measurement medium. Installation method-threaded flange clamps, etc. Installation dimensions. Temperature. Whether with display. Whether with HART protocol. Output type. Current output or voltage output. Explosion-proof level, protection level. Accessories. Mounting bracket.

The above parameters will affect the price of the pressure transmitter.
Sino-Inst, as the manufacturer of wireless pressure transmitter, offer you with the best price.

Frequently
Asked
Questions

Wireless pressure sensors are also wireless pressure transmitters.

The wireless pressure transmitter is added with a wireless remote transmission module, which can form a pressure acquisition system with an intelligent wireless receiving terminal. Including GPRS/LoRa/NB-IoT/ZigBee multiple transmission methods are optional.

Pressure transmitters can be categorized into four main types:

  • Gauge Pressure Transmitter.
  • Absolute Transmitters.
  • Differential-Pressure Transmitter.
  • Multivariable Pressure Transmitters.

Extended Reading: Liquid pressure sensor

A pressure transmitter is a device that converts pressure into pneumatic or electric signals for control and remote transmission.

It can convert physical pressure parameters such as gas and liquid sensed by the load cell sensor into standard electrical signals (such as 4~20mADC, etc.). Measurement, indication and process adjustment are carried out by supplying secondary instruments such as indicating alarms, recorders and regulators.

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Extended reading: How to Calibrate DP Level Transmitter

Sino-Inst offers 5 wireless pressure transducer products. These are wireless pressure transmitters, wireless differential pressure transmitter, and wireless temperature transmitter.

A wide variety of wireless pressure transducer options are available to you, such as free samples, paid samples. Sino-Inst is wireless pressure transmitter manufacturer, located in China.

Wireless pressure transducer products are most popular in North America, Domestic Market, and South America. You can ensure product safety by selecting from certified suppliers, with ISO9001, and ISO14001 certification.

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SI-520 Digital Pressure Sensor

Digital Pressure Sensor is particularly suitable for use in computer control systems.

Digital pressure sensors measure the relative pressure of hydraulic and pneumatic systems. Pressure transmitters provide absolute or differential analog readings over a wide measurement range. SI-520 Digital Pressure Sensor passes high-reliability digital circuit 485 and precision temperature compensation. RS485 half-duplex working mode. This protocol complies with the MODBUS communication protocol. And uses a subset of RMOD methods in the MODBUS protocol. Digital Pressure Sensor adopts 304ss seal and welding, and has compact structure. Digital Pressure Sensor has good moisture resistance and excellent media compatibility.

Sino-Inst offers a variety of low pressure transducers for industrial pressure measurement. If you have any questions, please contact our sales engineers.

Such sensors are also commonly referred to as:RS485 pressure transmitter. MODBUS protocol transmitter. RS485 bus sensor. Digital signal pressure transmitter.

Measurement medium: weakly corrosive liquid; weakly corrosive gas.

The digital pressure sensor is a new type of RS485 digital output sensor. Compared with the transmitters that generally output analog signals on the market, it is more suitable for the signal acquisition of the majority of industrial automation users.

RS485 digital sensor has broad development prospects. It is widely used in various industrial automation environments. It involves oil pipelines, water conservancy and hydropower, railway transportation, intelligent buildings, production automation, aerospace, military industry, petrochemicals, oil wells, electricity, ships, machine tools, hydraulic machinery and many other industries.

The working principle of the digital pressure sensor is that the pressure acts directly on the diaphragm of the sensor, so that the diaphragm produces a micro-displacement proportional to the pressure of the medium. The resistance of the sensor changes, and the electronic circuit is used to detect this change. And convert the output A digital standard signal corresponding to this pressure.

Extended reading: What is an air pressure transducer?

Digital Pressure Sensor Features

  • RS485 communication interface or HART communication protocol (optional)
  • Using digital compensation and non-linear correction technology
  • -10 ℃ ~ 70 ℃ digital wide temperature compensation
  • Support networking application
  • Digital display (optional)
  • Special requirements can be customized to suit various occasions

Extended reading: Pressure indicator transmitters

Specifications of SI-520 Digital Pressure Sensor

Amount-0.1~0,0-1,6,10~100MPaAmbient temperature-20~85℃
Supply voltage24VDC(10~36VDC)Medium temperature-20~85~105℃-500
output signalRS485 half duplexResponse time<1ms
ProtocolMODBUS protocolElectrical InterfaceStainless steel waterproof sealed terminal
Precision0.1%FS、 0.25%FS、0.5%FSThreaded connectionM20 * 1.5 or according to customer requirements
Sampling rate:10 times / second.Overload capacity150%
Communication speed9600bps,n,8,1Sealing levelIP65/68
Communication speed9600bps,n,8,1Stability:≤ ± 0.15% FS / year
Serial port settingsNo parity, 8-bit data, 1 stop bit.
Serial baud rate200,240,048,009,600,000,000,000,000,000,000,000
Vibration effect≤ ± 0.15% FS / year (mechanical vibration frequency: 20Hz ~ 1000Hz)

Extended reading: High Pressure Flow Meters for Liquids-Steam-Gas

SI-520 Digital Pressure Sensor Dimensions

Digital Pressure Sensor Applicaitons

  • Various liquids, gases, or vapors compatible with 304, 316L stainless steel
  • Static & dynamic pressure measurement
  • Vacuum measurement/control
  • Barometric pressure measurement
  • Fluid level measurement
  • Gas Flow
  • Medical Instrumentation
  • HVAC

You may like: Capacitive pressure transducer [What is & How does it work]

What does 485 communication (modbus protocol) mean in a pressure transmitter?

The pressure transmitter has a common 4-20mA output and has Hart protocol. There is also 485 communication which is the modbus protocol. Today we will talk about what is 485 communication.

MCU pin outputs TTL level. TTL level means when the MCU pin outputs 0 level. In general, the voltage is 0V. When the MCU pin outputs 1 level, the voltage is 5V. Because the TTL level is generated by a signal line and a ground line. The interference signal on the signal line will be transmitted to the receiving end with the effective signal, so that the effective signal is interfered. 485 communication actually converts the TTL level from the MCU through a converter chip in the hardware layer.

485 communication features:

  1. RS-485 electrical characteristics:
    Logic “1” is represented by the voltage difference between the two lines being + (2-6) V. Logic “0” is represented by the voltage difference between the two lines being-(2-6) V. The interface signal level is lower than that of RS-232-C, so it is not easy to damage the chip of the interface circuit. And this level is compatible with TTL level, which can be easily connected to TTL circuits.
  2. The maximum data transmission rate of RS-485 is 10Mbps.
  3. The RS-485 interface is strong, which means it has good anti-noise interference.
  4. The standard value of the maximum transmission distance of the RS-485 interface is 4000 feet, in fact it can reach 3000 meters (theoretical data, in actual operation, the limit distance is only about 1200 meters). In addition, the RS-232-C interface allows only one transceiver to be connected on the bus, that is, a single station capability. The RS-485 interface allows up to 128 transceivers on the bus. That is to say, it has multi-station capability, so that users can easily set up a device network using a single RS-485 interface.

RS485 disadvantages:

RS485 bus is a conventional communication bus. It cannot do automatic arbitration of the bus. That is, data cannot be sent simultaneously to avoid bus contention. Therefore, the communication efficiency of the entire system is necessarily low, and the amount of data redundancy is large. RS485 bus is not suitable for application places with high speed requirements. At the same time, because there is usually only one host on the RS485 bus, this bus method is a typical centralized-decentralized control system. Once the host fails, the communication of the entire system is limited to a paralyzed state. Therefore, it is an important measure to do online backup of the host.

Extended Reading: Resistive Pressure Transducer

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A pressure sensor is a device or device that can sense a pressure signal. And convert the pressure signal into a usable output electrical signal according to a certain rule.
A pressure sensor usually consists of a pressure-sensitive element and a signal processing unit. According to different test pressure types, pressure sensors can be divided into gauge pressure sensors, differential pressure sensors and absolute pressure sensors.
More: Industrial Pressure Sensors

gauge pressure (GP) transmitter, compares a process pressure against local ambient air pressure.

Gauge pressure transmitters have ports to sample the ambient air pressure in real-time.
Today’s highly accurate gauge pressure transmitters can be affected by fluctuations in the local ambient pressure.
Measurements above the ambient air pressure are represented, as a positive number, while a negative number represents measurements below ambient.
A gauge pressure measurement is indicated by the letter ‘g’ following the unit of measure of the reading (i.e., inH₂O(g) or psig).
More: Gauge Pressure Transmitter

Pressure sensor is a commonly used pressure instrument, which has certain applications in many industries. It is very important for the user to determine how to detect the pressure sensor when using the pressure sensor. According to the purpose of detecting the pressure sensor, the detection items are different, of course, the detection methods will be different. Today, I will mainly introduce the three detection methods commonly used by pressure sensors. I hope they can help everyone.
Pressurization test. The checklist method is to supply power to the sensor. Blow the air holes of the pressure sensor with your mouth. Use the voltage range of the multimeter to detect the voltage change at the output of the sensor. If the relative sensitivity of the pressure sensor is large, this amount of change will be significant. If nothing has changed, you need to use a pneumatic source instead.

Through the above methods, the condition of a sensor can be basically detected. If you need accurate detection, you need to use a standard pressure source to pressure the sensor. Calibrate the sensor according to the pressure and the amount of change in the output signal. When conditions permit, temperature detection of relevant parameters is performed.
Detection of zero point. Use the voltage range of the multimeter to detect the zero point output of the sensor when no pressure is applied. This output is generally a mV level voltage. If it exceeds the sensor’s technical indicators, it means that the zero deviation of the sensor is out of range.
The detection of the bridge circuit. The main test circuit of the sensor is correct. Generally, it is a Wheatstone full bridge circuit. The ohm range of the multimeter is used. The impedance between the input terminal and the impedance between the output terminal. These two impedances It is the input and output impedance of the pressure sensor. If the impedance is infinite, the bridge is disconnected, indicating that there is a problem with the sensor or that the pin definition is not judged correctly.
Extended reading: What is a pressure sensor?

Frequently
Asked
Questions

The working principle of the digital pressure sensor is that the pressure directly acts on the diaphragm of the sensor. The diaphragm generates a micro-displacement that is proportional to the pressure of the medium. The resistance of the sensor changes. This change is detected by electronic circuits. The output is converted to correspond to this Digital standard signal of pressure.
More about: How does a pressure transmitter work?

There are different types of pressure transducers based on their design.

These sensors can come in several shapes and sizes, but the technology inside can also differ. 

There 4 main types of pressure sensor based on this: 

  • Strain Gauge Pressure Transducers
  • Capacitance Pressure Transducers
  • Potentiometric Pressure Transducers
  • Resonant Wire Pressure Transducers

More about Industrial Pressure Sensors

In fact, the pressure sensor can do both digital and analog signal output.
When you order a pressure sensor, you need to confirm with the manufacturer: Do you need a local digital display? What kind of signal output is required, etc. General pressure sensors support 4-20mA, 0-5V, 0-10V and other signal outputs. Or RS485, HART and other protocols.

Extended reading: extrusion melt pressure transducer

Digital pressure switches are mainly based on electronic pressure transmitters. This provides the switch with the complete functionality of a transmitter. Simple control tasks can be performed using the integrated pressure switch. The switching points can be set individually using the digital display or an I/O link.

Extended reading: Miniature Pressure Switch

A pressure sensor is a device or device that can sense a pressure signal. And convert the pressure signal into a usable output electrical signal according to a certain rule.
A pressure sensor usually consists of a pressure-sensitive element and a signal processing unit. According to different test pressure types, pressure sensors can be divided into gauge pressure sensors, differential pressure sensors and absolute pressure sensors.
More: Industrial Pressure Sensors

gauge pressure (GP) transmitter, compares a process pressure against local ambient air pressure.
Gauge pressure transmitters have ports to sample the ambient air pressure in real-time.
Today’s highly accurate gauge pressure transmitters can be affected by fluctuations in the local ambient pressure.
Measurements above the ambient air pressure are represented, as a positive number, while a negative number represents measurements below ambient.
A gauge pressure measurement is indicated by the letter ‘g’ following the unit of measure of the reading (i.e., inH₂O(g) or psig).
More: Gauge Pressure Transmitter

Extended Reading: MEMS Pressure Sensors

Sino-Inst offers over 20 Digital Pressure Sensors. A wide variety of  Digital Pressure Sensors options are available to you. Such as free samples, paid samples. Sino-Inst is a globally recognized manufacturer of Digital Pressure Sensors, located in China.

Sino-Inst sells through a mature distribution network that reaches all 30 countries worldwide. Digital Pressure Sensors products are most popular in Europe, Southeast Asia, and Mid East. You can ensure product safety by selecting from certified suppliers. With ISO9001, ISO14001 certification.

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SI3151 Level TRANSMITTERS Direct Mounted Flange Type

Sino-Instrument > level transmitter > Hydrostatic for Liquids

High-performance level measurement using a differential pressure transmitter.

  1. High-reliability micro-capacitance silicon cell
  2. All welded construction with no flange ‘O’ rings
  3. Exceptional resistance to harsh environments
  4. Electronic linearisation to correct tank shape
  5. Hart® 5.2 multi-drop communication
  6. Versatile indicator with 5-digit display
  7. Field repair possible with common spare parts
  8. The built-in loop calibration facility
  9. Wide range of flange types
  10. Large installed base

Most DP type level transmitters use an ‘O’ ring seal,

which will perish within 6 to 12 months usage in a hostile process environment. 

The FCX series transmitter uses an all-welded construction with fill fluid,

that has been subjected to high vacuum for an extended period to remove entrained air. 

This provides long term reliability not found in any level transmitter of its type.

Each application is different. Please feel free to get in touch to discuss your requirements.

Data sheet:

https://www.drurylandetheatre.com/SI/SMT3151TLT Direct-mounted level (pressure) transmitter.pdf

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SI-EP489 Explosion Proof Pressure Transmitter

Explosion Proof Pressure transmitter refers to a pressure sensor with explosion-proof or intrinsically safe housing. Suitable for hazardous and explosive areas.

Explosion Proof Pressure transmitter, or explosion-proof pressure transducer, with the explosion-proof enclosure. For applications in hazardous areas. Class I, Division 1. Flameproof ExdIIBT5Gb; Intrinsically safe ExiaIICT4/T5/T6Ga.
SIEP489 has flexible pressure calibration, push-button configuration, and programmable using HART® Communication. All our electronic pressure transducers can be offered with Explosion-proof. Select explosion-proof pressure transmitters with Ex d certification and 4-20mA output signals for installation.

Sino-Inst offers a variety of Explosion-proof pressure sensors for industrial pressure measurement. If you have any questions, please contact our sales engineers.

Features of Explosion Proof Pressure Transmitter

  • FM approved as “explosion-proof” for class I, div. 1 hazardous areas
  • Available with EXD approval “flameproof enclosure” for II 2 G Ex d II C
  • Current or voltage output
  • Designed for harsh ambient conditions
  • Low-power version available as an option

Specifications of SIEP489 explosion-proof pressure transmitter:

Standard range
Pressure typeGauge pressure, absolute pressure, sealing pressure
Pressure range (bar)1 1.6 2.5 4 6 10 16 25 40 60 100 160 200 250 300 400 500 600 750 1000 1500
Pressure range (psi)15 30 50 75 100 200 300 500 750 1K 1.5K 3K 5K 10K 12K 15K 25K
Technical Specifications
Accuracy±0.3 %FS    ±0.5 %FS
Long-term stability (1 year)±0.25 %FS
Response frequency (-3DB)3.2kHz
Temperature compensation-20~+85℃
Storage temperature-40~+125℃
Load ResistanceVoltage output: RL > 100KΩ, current output: RL≤ (supply voltage-9V) / 20mA
Overload pressure150% FS (Range < 6Bar) 300% FS (Range≥6Bar)
Destruction pressure200% FS (Range < 6Bar) 500% FS (Range≥6Bar, limit 10000Bar)
Mechanical vibration±20g
Shock (11mS)100g
Protection levelIP65
material17-4PH (Range≥6Bar) 304 or 316L (Range <6Bar)
Electrical connectionsDirect lead
Pressure interfaceM20X1.5   G1 / 4       NPT1 / 4 (others can be customized)
Explosion-proof gradeExd II CT6 Gb
Signal output4~20 mA0.5 ~ 4.5VDC (proportional output)0.5~4.5VDC0~5VDC0~10VDCRS485RS232
Signal line specifications2 Wire3 Wire3 Wire3 Wire3 Wire4 Wire4 Wire
Supply voltage9~30VDC5VDC9~30VDC9~30VDC15~30VDC9~30VDC9~30VDC

Read more about: What Is the Difference Between Class 1 Div 1 and Class 1 Div 2 ?

Explosion proof pressure transmitter drawing

Applications of explosion proof pressure transmitter

Oil & Gas equipment needs a pressure transducer, that is reliable and able to withstand extreme environmental and pressure conditions.

  • Borehole monitoring
  • Oil Field Equipment
  • Refineries and petrochemical industry
  • Drilling platforms and pipelines
  • Upstream Oil and Gas Production
  • Natural Gas Compression and Transfer Control
  • Alternative Energy     
  • Industrial and OEM Applications

We can provide maintenance, calibration and other services of the same type of products. Such as WIKA, Rosemount pressure transmitter.

Contact us now to see how we can help you with a pressure gauge solution that fits your exact needs.

Know More About Explosion proof pressure transmitter

Explosion-proof pressure transmitters are available in a wide range of specifications,
easy to install and use, safe and explosion-proof.
They can be widely used in petrochemical, electric power, metallurgy, pharmaceutical, food processing, and other industries.

Products comply with the “IEC” standard, and explosion-proof pressure transmitters are internationally renowned.

The company’s high-precision, high-stability pressure sensor components,
through high-reliability amplifier circuit and precise temperature compensation,
convert the absolute or gauge pressure of the measured medium into 4~20mA, 0~5VDC, 0~10VDC, and 1~5VDC. Such as standard electrical signals.

High-quality sensors hermetically sealed soldering technology
and a complete assembly process ensures excellent quality and performance.
The product is available in a variety of interface styles.
And a variety of lead styles to best meet customer needs.
And is suitable for use with a variety of measurement and control equipment.

Explosion proof pressure transmitter working principle

The explosion-proof pressure transmitter consists of an integrated intelligent sensor and peripheral circuits.

The sensor part is composed of a pressure sensor, a signal modulation circuit, a dedicated digital processing chip, a temperature sensor, and data memory, and the peripheral electronic circuit part is composed of an LCD display, function keys, and an EMC circuit.

The pressure signal is converted into an electrical signal by the pressure sensor. And the electrical signal is modulated. And sent to a dedicated digital processing chip for data processing.
And then converted into a 4~20 mA output signal corresponding to the pressure signal.
And the HART digital signal is superimposed on the current signal for communication.

Extended reading: How to calibrate HART pressure transmitters

Potentially explosive environment.

Such as flammable gas, dust environment, oil refinery, petrochemical plant, gas station, gas station, etc., explosive gas environment.

Under atmospheric conditions, a mixture of combustible substances in the form of gas, steam or mist, and air. After being ignited in the mixture, the combustion will spread throughout the environment of the unburned mixture.

Such as CH4, C2H2, C2H4, NH3, CO, C2H5OH, and other explosion-proof electrical equipment.

Read more about Steam pressure transmitter-Pressure measure on steam pipeline 

Intrinsically safe VS explosion-proof

The explosion-proof of the current pressure transmitter: mainly two forms of isolation explosion-proof and intrinsically safe explosion-proof.

Intrinsically safe explosion-proof:

“i” (Intrinsically safe electrical equipment and related equipment) Intrinsically safe circuits, circuits that cannot ignite the specified explosive gas or steam under the specified test conditions, under the specified test conditions, the electric sparks and thermal effects generated under the specified fault state . Intrinsically safe electrical equipment: All circuits are intrinsically safe electrical equipment.

Example: Intrinsic Safety: Ex ia II BT4

Flameproof:

It refers to the electrical equipment that encloses the components that can ignite the explosive mixture in a shell, and the shell can withstand the explosive pressure of the internal explosive mixture and prevent the explosion of the surrounding explosive mixture.

For example: Flameproof: Ex d II CT6

Ex(ia)ⅡC T6:

SignSymbolMeaning
Explosion-proof declarationExMeet certain explosion-proof standards, such as my country’s national standards
Explosion-proof methodiaAdopt ia-level intrinsically safe explosion-proof method, can be installed in О area
Gas categoryIl cIt is allowed to involve IIC explosive gas
Temperature groupT6The surface temperature of the instrument does not exceed 85℃

Ex(ia)ⅡC:

SignSymbolMeaning
Explosion-proof declarationExCompliance with European explosion-proof standards
Explosion-proof methodiaAdopt ia-level intrinsically safe explosion-proof method, can be installed in О area
Gas categoryll cIt is allowed to involve explosive gas of IIc

Technical Support

Explosion-proof differential pressure transmitter

Explosion-proof differential pressure transmitter is used to measure the liquid level, flow rate and pressure of liquid, gas or steam under high working pressure environment. Then converted into 4 ~ 20mA DC signal output. Intelligent type can communicate with HART Communicator.

More

Steam pressure transmitter

High Temperature Pressure Transducer/Transmitter for measuring pressure in hot environments. Liquids or gases up to 850 ° C. Such as steam, food processing & engine monitoring.

Application of high temperature pressure transmitter in steam pipeline.

More

Water pressure transmitter

Liquid level sensors also called a water pressure sensor, or water pressure transducer. SI-10 liquid pressure sensor uses waterproof device to achieve IP68 waterproof rating. Like: water pipe pressure, oil pressure for pipe or tank.SI-10 liquid pressure sensor is a piezoresistive silicon pressure sensor. 

More

Natural gas pressure transducer

Gas pressure sensor for industrial gas pressure monitoring. Pagoda gas nozzle Φ8. Such SI-503K Pagoda Joint Gas Pressure sensor uses stainless steel as a whole. High-precision strain gage and advanced technology. It has high sensitivity, stable performance and good impact resistance.

More

Sino-Inst offers over 20 Explosion Proof Pressure Transmitters. A wide variety of  Pressure sensors options are available to you. Such as free samples, paid samples. 

Sino-Instrument is a globally recognized manufacturer of Pressure sensors, located in China. Sino-Instrument sells through a mature distribution network that reaches all 30 countries worldwide. 

Pressure sensors products are most popular in Europe, Southeast Asia, and Mid East. You can ensure product safety by selecting from certified suppliers. With ISO9001, ISO14001 certification.

Request a Quote

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SMT3151 Remote Diaphragm Seal Pressure Transmitter

Remote seal pressure transmitter, with capillary and diaphragm seal, remote mount. Diaphragm seal systems protect pressure transmitters from hot, viscous, contaminated or corrosive media.

Remote Diaphragm seal pressure transmitter with capillary is used as a level transmitter. Diaphragm Seals also called chemical seals, are used in applications where pressure sensor requires isolation from the process media. These applications are corrosive, high temperature, clogged. Or must sanitary fluids to remain in the pipeline or container. The pressure of the liquid in the process does not affect the pressure sensor. Instead, it is applied to the remote seal. And through the capillary, hydraulic pressure is transmitted to the pressure sensor. Installing and filling the diaphragm seal, the impact on instrument performance will be minimized.

Sino-Inst also offers repair, refurbishment or replacement of used transmitters with remote seals.

Features of Remote Diaphragm Seal Pressure Transmitter

Protect pressure sensor

The remote transmission diaphragm can protect the transmitter diaphragm from corrosive, aggressive or extreme temperature.

Various sealing diaphragms are available

Sino-Inst can provide a suitable sealing diaphragm according to your measurement requirements. For example, remote threaded seal, flush flanged type seals, remote flange seal-RTJ gasket surface, extended flanged seal, etc.

Suitable for special environments.

Such as:
High / low temperature fluids;
Highly corrosive / high viscosity fluids;
Toxic fluids;
The fluids containing suspended solids which are deposited in the impulse piping and may cause clogging.

Specifications of Remote Diaphragm Seal Pressure Transmitter

 Measurement parameters: pressure, liquid level
 Measuring range: lower limit: -100% URL (continuously adjustable);
upper limit: to + 100% URL (continuously adjustable)
 Output: two-wire system, 4-20mADC + HART output, digital communication; output signal limit: Imin = 3.9mA, Imax = 20.5mA
 Alarm current:①Low report mode (minimum): 3.7mA
②High report mode (maximum): 21mA
③No report mode (hold): keep the effective current value before the fault
④Alarm current standard setting: high report mode
 Response time: the damping constant of the amplifier part is 0.1s; the time constant of the sensor and the remote flange is 0.2-6s, which depends on the range of the sensor, the range ratio, the length of the capillary, and the viscosity of the filling fluid The additional adjustable time constant is: 0.1-60s.
 Ambient temperature: minimum: depends on the filling liquid; maximum: 85 ℃; with liquid crystal display, fluorine rubber sealing ring is -20 ~ +65 ℃
 Storage temperature / transport temperature: minimum: depends on filling liquid; maximum: 85 ℃
 Relative humidity: 0-100%
 Anti-shock: acceleration: 50kg; duration 11ms
 Anti-vibration: 2g to 500Hz
 Process medium temperature limit: medium temperature: -20 ~ 400 ℃
 Pressure limit of transmitter body: vacuum to maximum pressure
 Rated pressure of remote flange: ANSI standard: 150psi-600psi; DIN standard: PN1.6MPa-PN10MPa
 Warm-up time: <15s
 Explosion-proof performance: NEPSI explosion-proof license: ExdⅡCT6; NEPSI intrinsically safe license: ExiaⅡCT4; allowable temperature is -40 ~ + 65 ℃
 Power and load conditions:① The power supply voltage is DC24V, R≤ (Us-12) / Imax kΩ, where Imax = 23mA
②Max power supply voltage: 42VDC
③Minimum power supply voltage: 12VDC, 15VDC (backlit LCD display)
④Digital communication load range: 250-600Ω
 Electrical connection: M20 × 1.5 cable sealing buckle, the terminal is suitable for 0.5-2.5mm2 wire
 Process connection: The remote flange meets ANSI standard or DIN standard. Can be installed directly, please refer to the dimension drawing for flange size
 Material: Measuring capsule: stainless steel 316L; diaphragm: stainless steel 316L, Hastelloy C, tantalum
 Process connection: stainless steel 316
 Filling fluid: silicone oil, high temperature silicone oil, ultra high temperature silicone oil, vegetable oil
 Pressure transmitter shell: aluminum alloy material, epoxy resin on the surface
 Shell sealing ring: NBR
 Nameplate: Stainless steel 304
 Weight:DN50 / 2 inches about 7-10kg; DN80 / 3 inches about 8-11kg; DN100 / 4 inches about 9-12kg
 Shell protection grade: IP67

Read more What is a diaphragm seal?

Types of SMT3151 Remote Diaphragm Seal System Pressure Transmitters

3151T flange type remote pressure transmitter

The selection is as follows:
3151TGP4SF00S1M4B4 0~40kPa
1199FFW A50AADL03H00

On behalf of the 3151TGP base table plus an American standard 2”150LB flange type remote transmission device, the capillary length is 3 meters.

3151T flat remote pressure transmitter

The selection is as follows:
3151TGP4SF00S1M4B4 0~40kPa
1199PFWA50AADL03H00

On behalf of the 3151TGP base table plus an American standard 2”150LB flat remote transmission device, the capillary length is 3 meters.

3151T type insert barrel remote pressure transmitter

The selection is as follows:
3151TGP4SF00S1M4B4 0~40kPa
1199EFWA50AABDL03H00

On behalf of the 3151TGP base table plus an American standard 2”150LB plug-in remote transmission device, the capillary length is 3 meters, the insertion barrel length is 100mm.

3151T threaded remote pressure transmitter

The selection is as follows:
3151TGP7SF00S1M4B4 0~1000kPa
1199RTWA1AADL03H00

On behalf of the 3151TGP base table plus a threaded connection remote transmission device, capillary length of 3 meters, user connection thread specifications 1/2NPT-14.

3151T type three clamp type remote pressure transmitter

The selection is as follows:
3151TGP5SF00S1M4B4 0~100kPa
1199SCWA1A0DL03H00

On behalf of the 3151TGP base table plus a three-clamp type remote transmission device, the capillary length is 3 meters, the user connection clamp specification is 1 1/2 inch.

3151GP/DP flange type remote pressure transmitter

The selection is as follows:
3151GP4SF22S1M4B3 0~40kPa
1199FFW A50AADL03H00

On behalf of the 3151GP base table plus an American standard 2”150LB flange type remote transmission device, the capillary length is 3 meters.

3151GP/DP flat remote pressure transmitter

The selection is as follows:
3151GP4SF22S1M4B3 0~40kPa
1199PFWA50AADL03H00

On behalf of the 3151GP base table plus an American standard 2”150LB flat remote transmission device, the capillary length is 3 meters.

3151GP/DP type insert barrel remote pressure transmitter

The selection is as follows:
3151GP4SF22S1M4B3 0~40kPabr>
1199EFWA50AABDL03H00

On behalf of the 3151GP base table plus an American standard 2”150LB plug-in remote transmission device, the capillary length is 3 meters, the insertion barrel length is 100mm.

3151GP/DP type threaded remote pressure transmitter

The selection is as follows:
3151GP7SF22S1M4B3 0~1000kPa
1199RTWA1AADL03H00

On behalf of the 3151GP base table plus a threaded connection remote transmission device, capillary length of 3 meters, user connection thread specifications 1/2NPT-14 specific size,

3151GP/DP type three clamp type remote pressure transmitter

The selection is as follows:
3151TGP5SF22S1M4B3 0~100kPa
1199SCWA1A0DL03H00

On behalf of the 3151GP base table plus a three-clamp type remote transmission device, the capillary length is 3 meters, the user connection clamp specification is 1 1/2 inch.

Diaphragm Seal System

Remote Diaphragm seal pressure transmitter, is the capillary type pressure transmitter. This type pressure transmitter, assembling diaphragm seals to field transmitters for the purpose of measuring pressure, differential pressure, level, and flow.

Diaphragm seals are used to prevent process medium from entering into the pressure-sensing assembly of the Differential pressure, Gauge pressure, or Absolute pressure transmitter.

Applications which is suitable for diaphragm seal system

  • For measuring the liquid level, density, flow and pressure of ;
  • high/low-temperature fluids;
  • highly corrosive/high viscosity fluids ;
  • the fluids which may cause clogging of impulse piping in the low temperature ;
  • toxic fluids;
  • the fluids containing suspended solids, which are deposited in the impulse piping and may cause clogging.
How do diaphragm seals work?

You may like: Diaphragm pressure gauge

How do diaphragm seals work?

Basically, diaphragm seals are used in all pressure measurement processes to avoid direct contact between the measuring instrument and the medium during this process. In addition, if the measuring point cannot be installed or read because the measuring point is located in a hard-to-reach location, a diaphragm seal can also be used. In both cases, the applied pressure is transferred to the measuring instrument through the system fill fluid in the diaphragm seal housing.
The diaphragm of the seal can be made of different materials, such as stainless steel, Hastelloy, Monel or tantalum. In addition, coatings with ECTFE, PFA or gold can also be used.

We can provide the best diaphragm seal design, materials, system fill fluid and accessories for each application. The combined configuration of the pressure measuring instrument and the diaphragm seal is mainly determined by the special application conditions of the diaphragm sealing system.

How does a diaphragm pressure sensor work?

When the diaphragm seal pressure transmitter is working, the high and low pressure side isolation diaphragms and the filling liquid transfer the process pressure to the center filling liquid. The filling fluid in the center transmits the pressure to the sensing diaphragm in the center of the δ-chamber sensor. The sensing diaphragm is a tensioned elastic element, and its displacement changes with the differential pressure. For GP gauge pressure transmitters, the atmospheric pressure is applied to the low-pressure side of the sensing diaphragm. AP absolute pressure transmitter, the low pressure side always maintains a reference pressure. The maximum displacement of the sensing diaphragm is 0.004 inches (0.10 mm). The displacement is proportional to the pressure. The two capacitance fixed plates of the measuring diaphragm are linearly converted into a 2-wire current, voltage or digital HART output signal of 4-20mADC by the amplifying circuit.

What is a diaphragm seal?

Diaphragm seals, also known as chemical seals or remote seals, are used for pressure measurements when the process medium should not come into contact with the pressurised parts of the measuring instrument.

A diaphragm seal has two primary tasks:

  1. Separation of the measuring instrument from the process medium
  2. Transfer of the pressure to the measuring instrument

Extended reading: SI-703 Flush Diaphragm Pressure Sensor

What is remote seal?

The remote seal is used to prevent the medium in the pipeline from directly entering the pressure sensor assembly in the pressure transmitter. It is connected to the transmitter by a capillary filled with fluid. As a result, they’re often used in refining, petrochemical, and chemical plants.

Applicaitons of diaphragm seal

Typical applications where a diaphragm seal provides a cost-effective solution, to protecting the pressure instrument are:

  • In applications where the process fluid is corrosive;
  • In applications where the process fluid has a high viscosity,
    is comprised of slurries, sludge or other material that can actually coat,
    or damage a traditional pressure measuring device;
  • In applications where the process fluid can freeze or polymerize,
    thus causing a condition that might lead to the instrument becoming immobilized,
    or incapable of transmitting an accurate pressure measurement or signal.

The process side of the seal is isolated by a flexible diaphragm. The internal space between this diaphragm and pressure measuring sensor is filled with a system fill fluid. The pressure is transmitted from the measured medium, by the elastic diaphragm into the fluid. And from there to the measuring element, i.e. to the pressure measuring instrument or the transmitter.

Often, between the diaphragm seal and pressure measuring instrument, a capillary is connected. Capillary can eliminate or to minimize temperature effects from the hot fluid to the measuring instrument.

A Remote seal is mounted to the process by threaded, flanged, in-line, sanitary, or other connections. Usually, the fittings consist of T-pieces which are integrated into a pipeline, or of welding sockets which are welded to a pipeline, the process reactor or a tank.

This diaphragm seal type offers the advantage, that the “contact surface” between pressure medium and the diaphragm is relatively large. Thus ensuring accurate pressure measurement, especially for very low pressures (< 600 mbar).

Although standard remote seal bodies and diaphragms, are made of stainless steel, a variety of materials, from carbon steel to Hastelloy® C-276, are available to meet the demand of most applications.

A remote seal from Sino-Instrument can operate in pressure applications from 10″ Hg to 20,000 psi, and media temperatures between -130°F and 752°F. We can try to Learn more about the functionality, areas of application and advantages of a diaphragm seal in the following WIKA video.

Extended reading: Flat Pressure Sensor for High Viscosity Fluids

Diaphragm type pressure transmitter

https://www.drurylandetheatre.com/diaphragm-sealed-differential-pressure-transmitters-for-sale/

Data sheet of SMT3151 Diaphragm Seal Pressure transmitters

Diaphragm seal pressure transmitter installation

  1. The remote pressure transmitter without capillary can be directly installed through the remote flange. The position deviation will produce a correctable zero offset
  2. The electronic watch case can rotate 360 degrees at the maximum. The positioning screw can fix it at any position.
  3. Single-crystal silicon remote flange is connected with the matching flange conforming to ANSI / DIN standard. The matching flange should be equipped with soft gasket and fixed bolts and nuts. The user can choose to install bolts and nuts.
  4. For the remote transmission pressure transmitter with capillary, if the remote transmission sealing device is lower than the transmitter body, the maximum height drop between the remote transmission sealing device and the transmitter body should be less than 5m. When the working pressure is lower than 100kPa absolute pressure, the transmitter body must be lower than the remote transmission sealing device.
  5. The minimum bending radius of the capillary is 75mm, winding is strictly prohibited

Q&A

Parameters that determine the design of a remote seal transmitter

Location of the transmitter (indoor versus outdoor).
Temperatures (process and ambient).
Exposure to vacuum.
Pressure (operating and maximum).
Length of capillary.
Type of seal desired.
Process connection, material of construction and similar considerations.
Installation requirements.
Measurement span.

When are threaded connections used with diaphragm seals?

The combinations of diaphragm seals with threaded connection can be used for processes with extreme temperatures and with aggressive, adhesive, corrosive, environmentally hazardous or toxic media.

Why are there different system fill fluids with diaphragm seals?

In selecting the system fill fluid for diaphragm seals, factors such as compatibility (physiologically harmless) and also temperature and pressure conditions at the measurement location are of crucial importance. Depending on the system fill fluid, the appropriate minimum and maximum operating temperature range must be observed.

How are the diaphragm seals connected?

The diaphragm seals are available with female or male thread in their basic design. Due to the wide variety of available process connections they can be mounted to many different connections without any problems. Generally these connections are T-pieces which are integrated into a pipeline or welded to a pipeline by means of a welding socket.

Sino-Instrument offers SMT3151 Diaphragm Seal Pressure transmitter. Work the same as Wika diaphragm seal pressure transmitter; diaphragm seal pressure transmitter Rosemount; Yokogawa diaphragm seal pressure transmitter.

Sino-Instrument are diaphragm seal pressure transmitters manufacturer. We can offer you automated instruments from China, With best price.

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SMT3151TR Hydrostatic Submersible Level Transmitter-Straight Rod Insertion

The Submersible Level Transmitter is the most commonly used tank level indicator. There are stainless steel probes that are placed at the bottom of tanks, wells, or other liquid containers. Output 4-20mA signal. For liquid level measurement and control.

The difference between the SMT3151TR Hydrostatic Submersible Level Transmitter and other submersible level transmitters is that it is a straight rod insertion type.

  • Measuring range: select within 0 ~ 5m (more than 5m negotiate order)
  • Measurement accuracy: 0.5
  • Output signal: 4 ~ 20mADC; 0 ~ 20mA;
  • Working temperature: -50 ~ 80 ℃/ -50~450℃ (High temperature type);
  • Wetted materials: stainless steel, polypropylene (PP), PTFE
  • Explosion-proof grade: ExiaIICT6Gb ExIICT6Gb

Sino-Inst offers a variety of Hydrostatic Submersible Level Transmitters for flow measurement. If you have any questions, please contact our sales engineers.

Features of Hydrostatic Submersible level transmitter

  • Solid structure, no moving parts, high reliability and long service life;
  • From water to sewage, from oil to liquid with high viscosity, high-precision measurement can be carried out, and it is not affected by foaming and sedimentation of the medium;
  • With multi-purpose mounting bracket, easy to install and use;
  • Lightning protection design. Has good anti-interference and lightning protection capabilities;
  • With power reverse polarity protection and overload current limit protection;
  • The new material is not easy to fatigue and wear, and has strong resistance to vibration, impact and overload]
  • High temperature type can be customized. High temperature reaches 450 ℃.

Extended reading: HART protocol digital signal (two-wire system)

Specifications of Submersible Level Transmitter

Measuring range:0~5m
Accuracy:0.5
Signal output:4~20ADC, 0~20mA
Loading resistance:0~600Ω
Transmitting distance:>1000m
Working voltage:24VDC
Working temperature:-50~ +80 °C;    -50~ +450 °C; 
Environmental temperature:-40~ +50 °C
Relative humidity:≤85%
Contacting liquid material:Stainless steel
Installation type:Flange: DN32 (HG/T20593,20595-97) RF sealing face ;  
G2″ thread(customize)
Electrical connection:M20×1.5
Explosion-proof grade:Exia II CT6Ga;   Exd II CT6Gb

Applications of Submersible Level Transmitter

Sino-Inst’s Hydrostatic Level Transmitter is used in various industrial and municipal environments. Especially in water supply and wastewater treatment plants. Mainly used for water level measurement of urban water supply, oil tanks, petrochemical and other open tanks.

Hydrostatic Level Transmitter measures the hydrostatic pressure of a liquid medium. Liquid level information is transmitted through electrical signals. The signal changes linearly and proportionally. To measure the hydrostatic pressure above the sensor.

If your measurement range is greater than 5 meters, please refer to Submersible Pressure Transducer.

If you are measuring the fuel tank level, you can choose a magnetostrictive liquid level sensor with higher accuracy and longer service life.

More Featured Hydrostatic Level Transmitters

Installation of Submersible Level Transmitter

The rod type static pressure liquid level transmitter has two standard installation methods of G11 / 2 thread and flange.

Thread installation
For the transmitter that is directly installed with G11 / 2 thread, a G11 / 2 round nut is provided at the time of delivery. Generally, there are two ways for installation.

  1. The installation position has G11 / 2 thread. The liquid level transmitter can be screwed in directly. The attached round nut can be used or screwed on to prevent loosening.
  2. There is no G11 / 2 thread in the installation position. Can use the existing Φ50 ~ Φ60 light hole, or install a bracket with Φ50 ~ Φ60 hole. Install the liquid level transmitter, and screw on the round nut to fix it.

Flange mounting
The standard installation dimensions of flanges are in accordance with DN50, GB9119.6-88
If there are other flange mounting holes in the installation location, please indicate the flange size or the corresponding specifications and standard numbers when ordering, in order to meet the installation requirements.

Of course, we can also directly measure the liquid level with a pressure transmitter. For example, install a Hydrostatic pressure transmitter directly at the bottom of the tank. The installation is shown on the right.
If you want to measure the tank liquid level like this, you can refer to:

What is hydrostatic level transmitter?

Hydrostatic level transmitter is actually a type of pressure transmitter. Hydrostatic level transmitter is the application of pressure transmitter to liquid level measurement. The submersible Hydostatic pressure level transmitter is based on the principle that the measured liquid static pressure is proportional to the height of the liquid. Piezoresistive effect using diffused silicon or ceramic sensitive elements. Convert static pressure into electrical signal. After temperature compensation and linear correction. Convert to 4-20mADC standard current signal output. In order to achieve liquid level measurement.

Read more about: [What is and How it Works]Hydrostatic Level Sensor

Submersible level transmitter working principle

The basic working principle of Hydrostatic Level Sensor is static pressure level measurement.

In liquid, the pressure generated at a certain depth is generated by the weight of the medium itself above the measurement point. It is proportional to the density of the medium and the local acceleration of gravity.

The formula P = ρgh reflects the proportional relationship between them.

Where P = pressure, ρ = medium density, g = gravity acceleration, h = depth of measurement point.

Therefore, the physical quantity measured by the input liquid level gauge is actually pressure. It can be understood by the calibration unit mH2O of the input level gauge. The actual liquid level must be obtained by conversion after knowing the two parameters of density and gravity acceleration. In the industrial field, such conversion is usually performed by a secondary instrument or PLC.

The Hydrostatic Level Sensor mainly measures corrosive liquids such as hydrochloric acid, hydrogen peroxide, etc. Or chemical and electroplating wastewater. Mainly used in measuring corrosive media. It has the advantages of strong corrosion resistance and stable performance.

Let’s see How is hydrostatic pressure measured ?

Video source: https://www.youtube.com/watch?v=T2OPoEod_jM&feature=emb_logo

Hydrostatic level transmitter advantages and disadvantages

About Hydrostatic level transmitter advantages and disadvantages, we do a simple analysis here. If you want to know more about the advantages and disadvantages of level transmitters. Please refer to Sino-Inst Level Transmitters.

Advantages

  • High measurement accuracy;
  • The ultra-high range can be customized up to 1000 meters.
  • Easy to install;
  • The signal can be transmitted remotely;
  • The corrosion of various media can be resisted by choosing different materials;
  • Suitable for explosion-proof occasions;
  • Low cost;

Disadvantages

Extended reading: Hydrostatic Pressure Transmitter

Hydrostatic level transmitter price

Compared with other liquid level transmitters, Hydrostatic level transmitter has lower cost. The price of Hydrostatic level transmitter is mainly affected by the measurement situation. such as:

  1. Range range;
  2. Medium temperature;
  3. The medium is corrosive;

Sino-Inst is a manufacturer of Hydrostatic level transmitter. Sino-Inst provides customers with the best Hydrostatic level transmitter price. For example, the general-purpose Hydrostatic level transmitter has a reference price of USD70. If you want to know the exact price, please contact our sales engineer.

Sino-Instrument offers detailed product specifications and data sheets for review. Our application engineers, can help ensure you choose exactly what you need for your specific installation. Or if you need the RFQ instantly, we can offer you with the submersible level transmitter price immediately.

Frequently
Asked
Questions

Magnetostriction means that the change of the magnetization direction in ferromagnetic substance will cause the change of the medium lattice spacing. As a result, the length and volume of the ferromagnetic substance change.
Magnetostrictive level transmitter is a level transmitter based on the principle of magnetostriction. It is a high-precision, high-resolution transmitter driven by a magnetic float.

Ultrasonic Level Indicator, also called Ultrasonic level sensor, or ultrasonic level transmitter. In this type of transmitter, an ultrasonic transducer is mounted at, or near the top of a container containing liquid. The transducer sends out an ultrasonic pulse. The pulse hits the surface of the liquid, and gets reflected. The sensor then calculates the fill level based on the time between the transmitted and received signal.

Sino-Inst offers over 10 Submersible Level Transmitters. About 50% of these are Submersible Level Sensors, 40% are water level meters, and 40% are for tank level. A wide variety of Hydrostatic Level Sensor options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of Hydrostatic level transmitter.
Submersible Level Transmitter instrumentation, located in China.

Sino-Inst sells through a mature distribution network that reaches all 50 states and 30 countries worldwide. Submersible Level Transmitter products are most popular in Domestic Market, Southeast Asia, and Mid East. You can ensure product safety by selecting from certified suppliers, with ISO9001,ISO14001 certification.Send RFQ NOW, You may get the price now.

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3051HP Hydrostatic Pressure Transmitter

What is hydrostatic pressure transmitter?

Hydrostatic Pressure Transmitters is an instrument that measures the hydrostatic pressure or differential pressure exerted by a hydrostatic head.

Feel the measured pressure through the remote transmission device installed on the pipeline or container. The pressure is transmitted to the main body of the transmitter through the filling silicone oil (or other liquid) in the capillary tube. Then there is the delta chamber and the amplifier circuit board in the main body of the transmitter. Convert into 4-20mA DC signal output. HP Smart can communicate with a HART handheld communicator. Use it to set, monitor, or form an on-site monitoring system with the host computer.

Hydrostatic Pressure Transmitters are often used to measure the level, flow, and pressure of liquids, gases, or steam under high working pressure environments.

Features of Hydrostatic Pressure Transmitter

The Hydrostatic pressure transmitter is used to measure the liquid level, flow, and pressure of the liquid, gas or steam under high working pressure, and then convert to 4~20mA DC signal output.

The Hydrostatic pressure transmitter is used to measure the liquid level, flow, and pressure of the liquid, gas or steam under high working pressure, and then convert to 4~20mA DC signal output.

  • The high hydrostatic pressure transmitter can measure differential pressure below 32MPa hydrostatic pressure.
  • With 32MPa working pressure and overload protection.
  • Ensuring reliable application of the transmitter in Hydrostatic pressure systems.

Read more about: Steam pressure transmitter-Pressure measure on steam pipeline 

Specifications of Hydrostatic Pressure Transmitter

Measure Range of Hydrostatic pressure sensor:

Differential pressure: 0-1.3-6790KPa
Hydrostatic pressure: 32MPa

  • Use object: liquid, gas or steam
  • Output signal: 4-20mA dc. Output superimposed HART protocol digital signal (two-wire system)
  • Power source: external power supply 24V dc. Power supply range 12V ~ 45V
  • Installation in dangerous places:
    • Flameproof  ExdIIBT5Gb;(explosion-proof certificate no. :CE16.1163)
    • Intrinsically safe ExiaIICT4/T5/T6Ga;(explosion-proof certificate no. : CE15.2354X) ;
  • Accuracy: ± 0.1%, ±0.2%
  • Stability: ±0.25%/6 months of maximum range
ModelTransmitter type
HPAbsolute pressure transmitter
CodeScale range
20-0.10~3.5kPa(0-10~350mmH2O)
30-0.8~8.0kPa(0-80~800mmH2O)
40-4.0~40kPa(0-400~4000mmH2O)
50-20~200kPa(0-2000~20000mmH2O)
60-70~700kPa(0-0.7~7kgf/cm2)
70-210~2100kPa(0-2.1~21kgf/cm2)
80-700~7000kPa(0-7.0~70kgf/cm2)
90-2.1~21MPa(0-21~210kgf/cm2)
00-4.1~41MPa(0-41~4100kgf/cm2)
CodeOutput form
ELinear output 4-20mAdc
SFLinear/square root output 4-20mAdc +HART signal,,Full function buttons on site
FMODBUS-485 signal
CodeStructural materials
Flange connectorExhaust/Drain valveIsolation diaphragmFilling liquid
22316 Stainless steel316 Stainless steel316 Stainless steelSilicone oil
23316 Stainless steel316 Stainless steelHastelloy CSilicone oil
24316 Stainless steel316 Stainless steelMonelSilicone oil
25316 Stainless steel316 Stainless steelTantalumSilicone oil
33Hastelloy CHastelloy CHastelloy CSilicone oil
35Hastelloy CHastelloy CTantalumSilicone oil
44MonelMonelMonelSilicone oil
CodeShell materialConduit inlet dimensions
ALow copper aluminum alloy polyurethane coatingM20×1.5
BLow copper aluminum alloy polyurethane coating1/2-14 NPT
CStainless steelM20×1.5
DStainless steel1/2-14 NPT
CodePressure connection
L11/4NPT-18 Internal thread(excluding waist joint standard)
L21/2NPT-14 Internal thread
L3M20×1.5 External thread
CodeOptional parts
M4LCD multi-power digital display head
B1Pipe bending bracket
B2Plate bending bracket
B3Pipe mounting bracket
C02M20×1.5 nut and Φ 14 pressure short tube
C121/2NPT-14 external thread and Φ14 pressure short tube
C221/4NPT-18 external thread and Φ14 pressure short tube
C321/4NPT-18 to M20×1.5 external thread
C421/2NPT-14 to M20×1.5 external thread
C431/2NPT-14 to 1/4NPT-18 internal thread
C441/2NPT-14 to 1/2NPT-14 external thread
C451/2NPT-14 to G1/2 external thread
D1The side discharge valve is on the upper part
D2The side discharge valve is on the upper part
X1Oil ban
DaFlameproof ExdIIBT5Gb;(explosion-proof certificate no. : CE16.1163)
FaIntrinsically safe ExiaIICT4/T5/T6Ga;(explosion-proof certificate no. : CE15.2354X)

Hydrostatic Pressure Transmitter Applications

  • Viscous medium at high temperature
  • Crystallizable medium
  • Precipitating medium with solid particles or suspended matter
  • Strong corrosive or highly toxic medium
  • It can eliminate the phenomenon that the pressure guiding tube leaks and pollutes the surrounding environment. It can avoid the instability of the measurement signal when the isolation fluid is used. The tedious work of frequently supplementing the isolation fluid is required.
  • Continuous and accurate measurement of interface and density
  • The remote transmission device can avoid the mixing of different instantaneous media. So that the measurement result truly reflects the actual situation of the process change.
  • Occasions requiring high hygiene and cleanliness
  • For example, in the production of food, beverage and pharmaceutical industries, it is not only required that the parts of the transmitter contacting the medium meet the hygienic standards. It should also be easy to wash. To prevent cross-contamination of different batches of media.

Extended reading: Silicon Pressure Sensor

Hydrostatic Pressure

Hydrostatic pressure is the pressure generated by the weight of the liquid above the measurement point when the liquid is stationary. The height of the liquid column with uniform density is proportional to the hydrostatic pressure. As the weight of the fluid exerting downward force from above increases, the hydrostatic pressure increases in proportion to the depth measured from the surface.

Read more about: Differences! Static pressure vs dynamic pressure vs total pressure

If the fluid is inside the container, the depth of the object placed in the fluid can be measured.
The hydrostatic characteristics of a liquid are not constant, and the main factors affecting it are the density and local gravity of the liquid. In order to determine the hydrostatic pressure of a particular liquid, both quantities need to be known.

The deeper an object is placed in a fluid, the greater the pressure it bears. This is because the weight of the fluid is higher than its weight. Due to the weight of the fluid, the denser the fluid above it, the greater the pressure on the submerged object.

Measuring principle

The pressure in the liquid increases as the filling height increases. The hydrostatic pressure is transmitted to the measuring unit through the stainless steel diaphragm. Bubbling, accumulation of liquids, fluctuating electrical characteristics, and container design will not affect the measured value.

Extended reading: What is flush diaphragm?

Formula for calculating hydrostatic pressure

The formula for calculating the hydrostatic pressure of a column of liquid is:

Phyd = h.ρ.g

Prel = h.ρ.g

Pabs = h.ρ.g + Patm

Phyd = Hydrostatic Pressure (Pa)
Prel = Relative Pressure (Pa)
Pabs = Absolute Pressure (Pa)
Patm = Atmospheric Pressure (Pa)
h = Liquid Height (m)
ρ = Liquid Density (kg/m3)
g = Local Gravity (m/s2)

The above calculation formula is also the working principle of hydrostatic liquid level sensor.

The hydrostatic pressure sensor measures the hydrostatic pressure applied by the hydrostatic head. Output 4-20mA.
Use a hydrostatic pressure transmitter to measure the storage tank and pump inlet. And other applications where hydrostatic pressure is used to determine the liquid level.

Hydrostatic Pressure Sensor/Transmitter can also be used with paperless recorder.

Hydrostatic Level Sensor measures the hydrostatic pressure by the submersible pressure sensor. The static pressure of the liquid is proportional to the height of the liquid. Then the static pressure was converted into an electrical signal. Convert to analog signal output or 4-20mADC. With digital display. For water level measurement, hydrostatic level sensor is a low cost type. Different types of measuring cells are used in level measurement based on the hydrostatic principle.

Lightning protection, anti-corrosion, explosion-proof optional. IP68 is optional.

Read more about: Hydrostatic Level Sensor

The basic working principle of Hydrostatic Level Sensor is static pressure level measurement.

In liquid, the pressure generated at a certain depth is generated by the weight of the medium itself above the measurement point. It is proportional to the density of the medium and the local acceleration of gravity.

The formula P = ρgh reflects the proportional relationship between them.

Where P = pressure, ρ = medium density, g = gravity acceleration, h = depth of measurement point.

Therefore, the physical quantity measured by the input liquid level gauge is actually pressure. It can be understood by the calibration unit mH2O of the input level gauge. The actual liquid level must be obtained by conversion after knowing the two parameters of density and gravity acceleration. In the industrial field, such conversion is usually performed by a secondary instrument or PLC.

The Hydrostatic Level Sensor mainly measures corrosive liquids such as hydrochloric acid, hydrogen peroxide, etc. Or chemical and electroplating wastewater. Mainly used in measuring corrosive media. It has the advantages of strong corrosion resistance and stable performance.

Extended reading: Static pressure vs dynamic pressure vs total pressure

There are various methods and techniques for measuring fluid level using hydrostatic pressure sensors. Depending on the installation, they all have advantages and disadvantages. Hydrostatic pressure measurement is an accurate and convenient technique for determining fluid height or volume.

Let’s take a look at each according to the installation location of the hydrostatic pressure sensor.

Externally mounted type

Image source: https://www.yourlevelexperts.com/zh-hant/product/hydrostatic-pressure/

The Hydrostatic pressure liquid level sensor can be installed to the outside of the container through threads or flange fittings. If necessary, capillaries can also be used.

Submersible type

Picture source: network picture

If the externally mounted sensor is not available, a submersible pressure sensor can be used. The electrical connection with IP68 rating is suitable for long-term permanent immersion. The electronic equipment of the sensor can be protected from the external environment.

Read more about: [What is and How it Works]Hydrostatic Level Sensor

DP transmitters are Differential Pressure Transmitters. DP transmitter measures the pressure difference between the gas or liquid at both ends of the transmitter. Output 4~20mA, 0~5V. Used for liquid level, density, and pressure of liquid, gas, and steam.

DP transmitters are different from pressure transmitters as they have 2 pressure interfaces. With flanges, capillaries, valves, brackets, throttle devices. Differential pressure transmitters are used to measure the level, density, and flow of liquids, gases, and vapors. Then convert it into 4–20mADC current signal output.

Read more.

pressure transducer often called a pressure transmitter, is a transducer that converts pressure into an analog electrical signal.

Although there are various types of pressure transducers, one of the most common is the strain-gage base transducer.

The conversion of pressure into an electrical signal is achieved by the physical deformation of strain gauges, which are bonded into the diaphragm of the pressure transducer, and wired into a Wheatstone bridge configuration.

Pressure applied to the pressure transducer produces a deflection of the diaphragm, which introduces strain to the gages.

The strain will produce an electrical resistance change proportional to the pressure.

Read more.

Hydrostatic pressure transmitter fault debugging steps:

How to debug the fault of Hydrostatic pressure transmitter

Total Time: 30 minutes

Check the power supply

Check if the power supply of the differential pressure transmitter is reversed, and whether the positive, and negative poles of the power supply are connected correctly.

Measure the power supply

Measure the power supply of the transmitter, whether there is 24V DC voltage. It must ensure that the power supply voltage to the transmitter is ≥12V
(that is, the voltage of the transmitter power input terminal is ≥12V).
If there is no power supply, check whether the circuit is disconnected, whether the instrument is selected incorrectly (input impedance should be ≤250Ω), and so on.

Check the display meter

If the pressure transmitter is equipped with a meter head, it is necessary to check whether the dislay meter is damaged. You can short-circuit the two wires of the meter head first. If it is normal after a short circuited, it means the head is damaged.
If the meter head is damaged, Then you need to change the header.

Check the current

If there is a problem with the differential pressure transmitter, connect the ammeter to the 24V power supply circuit to check if the current is normal.
If it is normal, the transmitter is normal. In this case, check if other instruments in the loop are normal.

Connect the power supply

Connect the power supply to the transmitter power input terminal, and connect the power cable to the power supply wiring port.
If you still have any question with the selection, application, and use of pressure transmitters, you can just contact our engineer today.

Related Blogs

Extended reading: Use of high temperature melt pressure sensor

Hydrostatic pressure transmitter/sensor measures the level, density, and pressure of liquid, gas, or steam. And then converts it into a 4-20 mA DC signal output. The Hydrostatic pressure transmitter can communicate with the HART communicator intelligently. Use it to set, monitor or form a site monitoring system with the host computer. Use a Hydrostatic pressure sensor to measure tanks, processing vessels, headers, pump inlets and others using hydrostatic pressure to determine the liquid height. SI3051HP Hydrostatic pressure transmitters, with working Hydrostatic pressure up to 32Mpa.

Extended reading: Best Price Ceramic Pressure Sensor

Sino-Inst offers a variety of Hydrostatic Pressure Transmitters for industrial pressure measurement. If you have any questions, please contact our sales engineers.

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OEM Pressure Sensor-General Industrial Applications

OEM Pressure Sensor is an economical product. It uses all stainless steel wetted parts, has a compact size and high cost performance.

This pressure transmitter measures gauge pressure and absolute pressure. The measurement system is fully welded and can be used for most liquid and gas media. This series provides a variety of electrical outputs as well as electrical connections and pressure interfaces to meet most application requirements. The compact structure is very suitable for installation in a small space.

Sino-Inst offers a variety of OEM pressure senors for industrial pressure measurement. If you have any questions, please contact our sales engineers.

Industrial OEM Pressure Sensor Features

  • Measuring range: 0-0.6,1,2,5,10,20,30,40,50,60 ~ 150MPa;
  • Available in gauge, absolute and sealed gage styles;
  • Constant current / constant voltage power supply;
  • Isolated structure, suitable for a variety of fluid media;
  • Standard OEM pressure sensitive element;
  • All 316L stainless steel;
  • Tantalum diaphragm optional, titanium structure optional;
  • Standard male thread pressure connection available;
  • Flexible customer customization ;

Specifications

  • Measuring range: 0-0.6,1,2,5,10,20,30,40,50,60 ~ 150MPa
  • Comprehensive accuracy: 0.1% FS, 0.25% FS, 0.5% FS
  • Output signal: 1.0mV / V, 1.5mV / V, 2.0mV / V
  • Power supply voltage: 10VDC (3 ~ 15VDC)
  • Output impedance: 350/1000/1650 / 2000Ω
  • Medium temperature: -20 ~ 85 ℃ ~ 125 ℃
  • Ambient temperature: -20 ~ 85 ℃
  • Insulation resistance: greater than 2000MΩ / 100VDC
  • Response time: <1-5ms
  • Sealing grade: IP65
  • Long-term stable performance: 0.15% FS / year
  • Vibration effect: within the mechanical vibration frequency of 20Hz ~ 1000Hz, the output change is less than 0.1% FS
  • Electrical connection: red-positive power, black (yellow)-negative power, blue-positive signal, white-negative signal
  • Mechanical connection: M20 × 1.5, other threads can be customized according to customer requirements

5 Types of Industrial Pressure Sensors

Piezoelectric pressure sensor:

Piezoelectric effect is the main working principle of piezoelectric sensors. Piezoelectric sensors cannot be used for static measurement. Because the charge after external force is applied, it can only be saved when the loop has infinite input impedance. This is not the case, so this determines that piezoelectric sensors can only measure dynamic stress.

Ceramic pressure sensor:

Ceramic pressure sensors are based on the piezoresistive effect. Pressure directly acts on the front surface of the ceramic diaphragm, causing the membrane to deform slightly. Thick film resistors are printed on the back of the ceramic diaphragm and connected into a Wheatstone bridge. Because of the varistor The piezoresistive effect makes the bridge generate a voltage signal that is highly linear and proportional to the pressure and proportional to the excitation voltage. The standard signal is calibrated to 2.0 / 3.0 / 3.3mv / v according to different pressure ranges. Strain sensors are compatible.

Diffused silicon pressure sensor:

The working principle of a diffused silicon pressure sensor is also based on the piezoresistive effect. Using the piezoresistive effect principle, the pressure of the measured medium directly acts on the diaphragm of the sensor (stainless steel or ceramic). The diaphragm produces a micro-displacement proportional to the pressure of the medium. Change the resistance value of the sensor. Use electronic circuits to detect this change, and convert and output a standard measurement signal corresponding to this pressure.

Sapphire pressure sensor:

Utilizing strain-resistance working principle. Using silicon-sapphire as the semiconductor sensitive element has unparalleled metrological characteristics. Therefore, silicon-sapphire semiconductor sensitive components are used. They are not sensitive to temperature changes and have good working characteristics even under high temperature conditions. Sapphire has extremely strong radiation resistance. In addition, silicon-sapphire semiconductor sensitive components, pn drift.

Piezoresistive force sensor:

Resistance strain gage is one of the main components of a piezoresistive strain sensor. The working principle of a metal resistance strain gage is that the resistance of the strain resistance absorbed by the base material changes with the mechanical deformation.

Applications of OEM pressure sensor

Industrial process control: liquid level measurement, gas, liquid pressure measurement;

Pressure testing instruments: pressure calibration instruments, hydraulic systems and switches; refrigeration equipment and air conditioning systems, aviation and marine testing.

OEM pressure transmitter

More Featured Pressure Measurement Solutions

OEM pressure transmitter manufacturer in China

Sino-Inst sensors are produced in three basic configurations: gauge pressure sensors, absolute pressure sensors and sealed gauge pressure sensors.

A large percentage of OEM pressure sensors produced by Sino-Instrument, are used in our own pressure transducers, and pressure transmitters, so Sino-Inst understands the OEM viewpoint.

Whatever the need, Sino-Inst can provide the solution!

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SMT3151AP Absolute Pressure Transmitter

Absolute pressure transmitters measure the absolute pressure of the medium in the equipment. Its reference pressure is the absolute value 0 (vacuum), which has nothing to do with atmospheric pressure. Therefore, there is a vacuum sealed chamber on the low-pressure side of the pressure core.

When the fluctuation amplitude of the actual atmospheric pressure affects the process parameters beyond the allowable range, the use of absolute pressure transmitters is necessary. For example, in places where the local average atmospheric pressure deviates greatly from the standard atmospheric pressure.

Sino-Inst offers a variety of pressure senors for industrial pressure measurement. If you have any questions, please contact our sales engineers.

Absolute Pressure Transmitter Features

Direct Mount Pressure-Absolute Pressure Transmitter
  • Sensor Type : Industrial Pressure Transducers
  • Full function buttons on site
  • Pressure ranges: 0 … 1 mbar up to 0 … 600 bar
  • Output/Span 0 – 10 V, 0 – 5 V, 1 – 5 V, 10 mV/V, 4 – 20 mA, HART
  • Pressure Port/Fitting : 1/2 MNPT, 1/4 FNPT, 1/4 MNPT, 1/8 MNPT
  • Operating Temperature Range: -40 – 85 °C [ -40 – 185 °F ]

Extended reading: How to calibrate HART pressure transmitters

Specifications

Application:Liquid, gas or steam
Measurement range:0-41MPa
Output signal:4~20mAdc. output, superimposed HART protocol digital signal (two-wire system)
Power supply:External power supply 24Vdc., power supply range 12V~45V
Hazardous location installation:Explosion-proof type ExdIIBT5Gb; Intrinsically safe type ExialCT.4/T5/T6Ga;
Migration characteristics:At the minimum range (range compression ratio is 40:1), the maximum positive migration zero point is 39/40 times the upper limit of the range. The maximum negative migration zero point can be the lower limit of the range. The absolute pressure transmitter has no negative migration. (No matter what the output form is, after the positive and negative migration, the upper and lower limits of the range shall not exceed the range limit)
Temperature range:The electronic circuit board works at -40~85℃; the sensitive element works at -40~104℃; the storage temperature works at -40~85℃: with digital display works at -25~75℃ (operation); -40~85℃ (no damage)
Relative humidity:0~95%
Overpressure limit:Range 3 to 8 withstand 0 (absolute pressure) ~13.78MPa, pressure transmitter without damage; range 9 pressure does not exceed 31.29MPa; range 0 pressure does not exceed 51.4MPa: normal working pressure is 3.43kPa (absolute pressure) to the upper limit of the range.
Volume change:Less than 0.16cm3
Damping:The time constant is adjustable between 0.2~32.0s.
Accuracy:±0.1%, ±0.075%
Stability:±0.1% of the maximum range/12 months
Temperature effect:The temperature error including zero point and range is ±0.2% of the maximum range/20℃
Power supply effect:Less than 0.005%/V of the output range.
Vibration effect:In any axis, the frequency is 200Hz, and the error is ±0.05%/g of the maximum range.
Load effect:As long as the voltage of the input transmitter is higher than 12V, there is no load influence in the load working area.
Installation position effect:The maximum zero position error that can be generated is no more than 0.2kP, which can be eliminated by correction without affecting the range; the rotation of the measuring body relative to the flange has no effect.
Note: Under no migration, 316 stainless steel isolation diaphragm and other standard test conditions.

Order Guide

ModelTransmitter type
GPPressure transmitter
APAbsolute pressure transmitter
CodeScale range
20-0.10~3.5kPa(0-10~350mmH2O)
30-0.8~8.0kPa(0-80~800mmH2O)
40-4.0~40kPa(0-400~4000mmH2O)
50-20~200kPa(0-2000~20000mmH2O)
60-70~700kPa(0-0.7~7kgf/cm2)
70-210~2100kPa(0-2.1~21kgf/cm2)
80-700~7000kPa(0-7.0~70kgf/cm2)
90-2.1~21MPa(0-21~210kgf/cm2)
00-4.1~41MPa(0-41~4100kgf/cm2)
CodeOutput form
ELinear output 4-20mAdc
SFLinear output 4-20mAdc+HART signal,Full function buttons on site
FMODBUS-485 signal
CodePressure connection
L11/4NPT-18 Internal thread (excluding waist joint standard)
L21/2NPT-14 Internal thread
L3M20×1.5 External thread
CodeOptional parts
M4LCD multi – power digital display head
B1Pipe bending bracket
B2Plate bending bracket
B3Pipe mounting bracket
D0The discharge valve is at the end
D1The side discharge valve is on the upper part
D2The side discharge valve is on the upper part
C02M20 x 1.5 nut and Φ 14 pressure short tube
C121/2NPT-14 external thread and Φ14 pressure short tube
C221/4NPT-18 external thread and Φ14 pressure short tube
C321/4NPT-18 to M20×1.5 external thread
C421/2NPT-14 to M20×1.5 external thread
C431/2NPT-14 to 1/4NPT-18 internal thread
C441/2NPT-14 to 1/2NPT-14 external thread
C451/2NPT-14 to G1/2 external thread
X1Oil ban
GdMeasure the gold-plated membrane box
DaFlameproof  ExdIIBT5Gb;(explosion-proof certificate no. : CE16.1163)
FaIntrinsically safe ExiaIICT4 / T5 / T6Ga;(explosion-proof certificate no. : CE15.2354X)
CodeFlange connectorExhaust/Drain valveIsolation diaphragmFilling liquid
22316 Stainless steel316 Stainless steel316 Stainless steelSilicone oil
23316 Stainless steel316 Stainless steelHastelloy CSilicone oil
24316 Stainless steel316 Stainless steelMonelSilicone oil
25316 Stainless steel316 Stainless steelTantalumSilicone oil
33Hastelloy CHastelloy CHastelloy CSilicone oil
35Hastelloy CHastelloy CTantalumSilicone oil
44MonelMonelMonelSilicone oil
CodeShell materialConduit inlet dimensions
ALow copper aluminum alloy polyurethane coatingM20×1.5
BLow copper aluminum alloy polyurethane coating1/2-14 NPT
CStainless steelM20×1.5
DStainless steel1/2-14 NPT

Read more about: Common Units Of Pressure

What is the absolute pressure? 

The pressure expressed with complete vacuum as the zero standard is called absolute pressure. Absolute pressure has only positive values.

What is absolute pressure transmitter?

Absolute pressure (AP) transmitter measure relative to perfect (full) vacuum pressure (absolute zero pressure).

Therefore, AP transmitters are not affected by fluctuations in the local atmosphere.

All absolute pressure measurements are positive. The letter ‘a’ or the abbreviation ‘abs’ in the unit of measure (i.e., inH₂O(abs) or psia) indicates an absolute pressure measurement.

Any critical storage and delivery (toxic gases) will change due to atmospheric conditions. So these systems must be accurate and use static references.

Absolute pressure transmitters are used in applications where the pressure of a gas or liquid is isolated from changes in atmosphere. For example, when testing a sealed pressure vessel for leaks for a long time.

How do absolute pressure sensors work?

The absolute pressure transmitter is mainly composed of two parts. One part is directly connected to the side to be measured. The other side is designed as an absolute vacuum reference chamber. This makes the two compartments form Absolute pressure. When the pressure on both sides is inconsistent, the difference signal will be transmitted through a special transmission line. The computer system in the background can calculate the difference. The pressure value on the measured side is directly displayed.

Applications for Absolute Pressure Sensors

  • Absolute pressure sensors and absolute pressure gauges are often used for industrial high-performance vacuum pumps that need to be monitored.
  • It is used to vacuum pack medical products in a clean environment. To ensure hygienic and sterile delivery to hospitals and doctors.
  • In the food industry, vacuum packaging can be used when the highest possible vacuum is required to prevent oxygen from deteriorating perishable foods. This greatly extends the flavor and shelf life of the product.
  • In meat packaging, a vacuum that meets the requirements must be generated. This can safely guarantee the longest shelf life.
  • And pressure sensors affected by the atmosphere cannot monitor the high end of the vacuum.
  • Applications that require true absolute pressure sensors and instruments can also be found in scientific laboratories, universities, military and aerospace industries.

Sino-Inst supplies Direct Mount Pressure / Absolute Pressure Transmitter.

SMT3151 Absolute Pressure Transmitter
SM3151 TAP Pressure-absolute pressure transmitter shape and installation dimensions

Absolute pressure transmitter calibration

  1. First make a 4-20mA fine adjustment. It is used to calibrate the D / A converter inside the transmitter. Because it does not involve sensing components, no external pressure signal source is required.
  2. Do a full fine-tuning again. Make the 4-20mA, digital reading coincide with the actual applied pressure signal. Therefore, a pressure signal source is required.
  3. Finally, re-quantify the range. By adjusting the analog output 4-20mA and the external pressure signal source. Its function is exactly the same as the zero (Z) and range (R) switches on the transmitter shell.

Read more about: Absolute Pressure Vs Gauge Pressure Measuring Instruments

Absolute pressure transmitter VS Gauge pressure transmitter

Absolute pressure transmitter

Absolute pressure transmitter can realize absolute pressure measurement in equipment such as degassing system, distillation tower, evaporator and crystallizer, and allows pressure under 10Mpa. The δ chamber side of the absolute pressure transmitter receives the measured absolute pressure signal. The other side is sealed into a high vacuum reference chamber. Then convert it into 4 ~ 20mA DC signal output.

Gauge pressure transmitter

A gauge pressure transmitter in the general sense is mainly composed of a load cell sensor (also called a pressure sensor), a measurement circuit and a process connection. It can convert the physical pressure parameters such as gas and liquid felt by the load cell sensor into standard electrical signals (such as 4 ~ 20mADC, etc.), and provide secondary indicators such as alarm indicators, recorders, and regulators for measurement and indication. And process regulation.

More Featured Pressure Transmitters and Pressure Measurement Solutions

Sino-Inst is Chinese manufacturer of absolute pressure transmitters. SMT3151AP absolute pressure transmitters, are our main products, which are widely used in USA, South Africa, and other countries.

Contact us any time, if you need the quotation or technical support.

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