Diaphragm Seal Pressure Transmitter flush flanged

The flush flanged diaphragm seal pressure transmitter uses a diaphragm directly welded to the mounting flange, working in conjunction with an inline pressure transmitter to protect against the effects of high and low temperatures, corrosive, clogging, or erosive processes.

Sino-Inst offers a variety of Diaphragm Seal DP/Pressure Transmitters for industrial pressure measurement. If you have any questions, please contact our sales engineers.

Features of Diaphragm Seal Pressure Transmitter

Direct Mounted Diaphragm Seal System consists of gauge pressure transmitter with single direct mount diaphragm seal
  1. Flange installation; flange size and standards can be customized.
  2. Diaphragm isolation technology.
  3. Two-wire system, 4-20mA analog output, HART protocol digital communication.
  4. Intelligent LCD display with backlight.
  5. Large diaphragm, fully welded seal, long-term reliability and durability.
  6. Corrosion-resistant diaphragm options available (tantalum, HaC, 316L, 316L PTFE sprayed).
  7. Especially suitable for high-temperature viscous liquids.
  8. HART communication function available.

Read more about Steam pressure transmitter-Pressure measure on steam pipeline 

Specifications of Diaphragm Seal Pressure Transmitter

Measuring medium:Liquid or gas (compatible with contact material)
Pressure range:-100kPa~0~10MPa (see range selection table for details)
Pressure method:Gas pressure, absolute pressure
Medium temperature:-40~130℃, other high temperatures can be customized up to 60℃
Connection time:20ms
Accuracy class:±0.5%FS
Indicator accuracy:0.05%FS LCD (with backlight) display
Temperature compensation:-20~80℃
Stability performance:±0.2%FS/year
Temperature drift:±0.02%FS/℃ (within temperature compensation range)
Explosion-proof type:Explosion-proof type ExdbⅡCT6Gb; Explosion-proof dust type ExtbIIICT80℃Db; Intrinsically safe type ExiaⅡCT6Ga (4~20mA/4~20mA HART output only); Dust intrinsically safe type ExiaD20T80℃ (4~20mA/4~20mA HART output only);
Protection class:IP66;

Applications

The Flush Flanged Diaphragm Seal Pressure Transmitter uses a standard flange as its interface, allowing for on-site flange installation. Because the pressure-bearing diaphragm is exposed and directly senses the pressure, it is easy to clean and meets harsh operating conditions such as moisture resistance, waterproofing, and explosion protection.

This series of products is widely used in industrial process control, petroleum, chemical, and metallurgical industries, as well as in applications involving viscous media containing particles.

  • High/low temperature fluids;
  • Highly corrosive/high viscosity fluids;
  • The fluids which may cause clogging of impulse piping in the low temperature;
  • Toxic fluids;
  • The fluids containing suspended solids which are deposited in the impulse piping and may cause clogging.

Extended reading: Featured Diaphragm Seal Pressure Transmitters

Diaphragm Seal Pressure Transmitters

Diaphragm flange material selection

The biggest advantage of the Diaphragm Seal Pressure Transmitter is the availability of various diaphragm materials. Commonly used diaphragm materials include SUS316L stainless steel, tantalum, Hastelloy, Monel alloy, pure titanium, and F4 alloy.

Choosing the right material means considering both its corrosion resistance and cost-effectiveness. For example, tantalum and Hastelloy diaphragms offer excellent corrosion resistance but are expensive, making them suitable only for highly corrosive environments; other inexpensive materials are not suitable.

The table below introduces several commonly used corrosion-resistant materials suitable for corrosive media for your reference.

Corrosive mediumTin bronze (QSn6.5-0.4)SUS316Pure tantalum (Ta)Monel (Ni70Cu30)Hastelloy (HC)Polytetrafluoroethylene (F4)
Sulfuric acid (H2SO4)VVVV
Nitric acid (HNO3)VVV
Hydrochloric acid (HCI)VV
Phosphoric acid (H3PO4)VVVVV
Acetic acid (CH3COOH)VVVV
Caustic soda (NaOH)V
Soda ash (Na2CO3)VV
Baking soda (NaHCO3)VV
Chlorine (CI)Dry: VDry: VDry: VVV
Wet: ╳Wet: ╳Wet: ╳
Bromine (Br2)Dry: △Dry: ╳Dry: ○V
Wet: ╳Wet: △Wet: ╳
Ammonia (NH3)VV
Seawater (30% NaCI)VVV
Explanation of symbols: ○ ——best; △ ——conditional use; V——can be used;

Extended reading: Common Pressure Sensor Applications

What is a diaphragm seal pressure transmitter?

The diaphragm seal pressure transmitter is a flange-type pressure transmitter. This type of pressure transmitter assembles diaphragm seals to field transmitters for the purpose of measuring pressure, pressure or level.

What is a diaphragm seal?

Diaphragm Seals, also known as Chemical Seals or Gauge Isolators, are used to isolate pressure instrumentation, like pressure gauges, pressure transmitters, pressure switches, level transmitters, and more, from process media that is hot, corrosive, clogging, or otherwise damaging to the pressure instrument.

A diaphragm seal has two primary tasks:

  1. Separation of the measuring instrument from the process medium
  2. Transfer of the pressure to the measuring instrument

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What is a remote seal?

The remote seal is used to prevent the medium in the pipeline from directly entering the pressure sensor assembly in the pressure transmitter. It is connected to the transmitter by a capillary filled with fluid. As a result, they’re often used in refining, petrochemical, and chemical plants.

Extended reading: SI-703 Flush Diaphragm Pressure Sensor

More Pressure Measurement Solutions

FAQ

A pressure level transmitter is a device that works on the principle that static pressure is proportional to liquid level height. It is essentially a device that combines the functions of a pressure sensor and a level gauge.

The transmitter uses an advanced isolated diffused silicon sensitive element or a ceramic capacitor pressure sensitive sensor. The measured static pressure of the liquid is converted into an electrical signal.

This process is temperature compensated and linearly corrected, and the final output is a standard electrical signal, common forms are 4~20mA or 1~5VDC, etc.

Extended reading: Flat Pressure Sensor for High Viscosity Fluids

The pressure gauge is an instrument that uses elastic elements as sensitive elements to measure and indicate pressure higher than the ambient pressure. It is used in almost all industrial processes and scientific research fields.

Pressure transmitter is a device that converts pressure into pneumatic or electric signals for control and remote transmission.

The differences between pressure transmitter and pressure gauge are:

  1. The accuracy of the standard instrument required for pressure transmitter calibration is much higher than the accuracy of the standard instrument required for pressure gauge.
  2. The pressure gauge only needs to calibrate a pair of input and output relationships. The pressure transmitter may need to calibrate the relationship between input and communication data.
  3. Pressure gauge calibration must have corresponding metrological qualifications. Pressure transmitters are generally not required except for production and new construction.
  4. The pressure gauge has poor accuracy and no output. It cannot be operated with a hand operator. Generally, 5 points are calibrated. The back and forth difference is different. The intelligent pressure transmitter generally only needs to calibrate the zero point and full scale.
  5. The output of the pressure gauge is a scale indication, and its own display capability. The pressure transmitter is a current output and must be connected to an ammeter display of the corresponding accuracy level.

Extended reading: extrusion melt pressure transducer

A diaphragm seal system consists of a pressure instrument, a fill liquid, and a diaphragm seal, either direct-mount or capillary.

Diaphragm seals are used to seal and protect instruments from process media. The flexibility of the seal lies in the fact that the diaphragm securely seals the contents and penetrates the instrument to accurately measure pressure.

Diaphragm seals are often used in conjunction with pressure transmitters. This combination can be used in extremely harsh environmental conditions.

The fact that they can isolate instruments from any kind of toxic and reactive chemicals makes them particularly useful devices.

Diaphragm-sealed pressure transmitters are used when the medium is corrosive or will corrode the internal parts of the transmitter (for example, ammonia will corrode the copper in the transmitter).

Extended reading: High accuracy pressure transducers

Sino-Inst is Flush Flanged Diaphragm Seal Pressure Transmitters manufacturer in China. We offer all types of Pressure Level Transmitters. Like Direct Mounted, flange-mounted, single flange, double flange, Remote Diaphragm Seals, High Static, Digital Remote.

Most of our Diaphragm Seal Pressure Transmitters are used in oil, liquids, DP transmitters, flow measurement, level measurement (like the ultrasonic level measurement), density, and other process variables.

You can ensure product safety by selecting from a certified supplier with ISO9001, ISO14001 certification. We will share more about instrument calibration, like the flow transmitter calibration.

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