Capacitive pressure transducer, also called Capacitance pressure transmitter or a Capacitance pressure sensor. The capacitive type pressure transmitter is a differential pressure type sensor.
What is the capacitive pressure transducer?
The capacitance pressure transmitter is a pressure measurement device,
which converts applied pressure into a current signal, Like 4-20mA.
A pressure transducer is a device that measures the pressure of a fluid, indicating the force the fluid is exerting on surfaces in contact with it.
Pressure transducers are used in many control and monitoring applications,
A pressure transducer consists of two main parts:
an elastic material which will deform when exposed to a pressurized medium,
and an electrical device which detects the deformation and converts it into a usable electrical signal.
The elastic material can be formed into many different shapes and sizes,
depending on the sensing principle and range of pressures to be measured.
This often involves a diaphragm combined with an electrical device,
that uses a resistive, capacitive, or inductive principle of operation.
How does a capacitance pressure transducer work?
Capacitive Pressure Transducer Working Principle
A variable capacitance pressure transducer has a capacitive plate (diaphragm),
and another capacitive plate (electrode) fixed to an unpressurized surface,
with a gap of a certain distance between the diaphragm and the electrode.
A change in pressure will widen or narrow the gap between the two plates,
which varies the capacitance.
This change in capacitance is then converted into a usable signal.
Capacitive Pressure Transducer Working Principle:
– A linear change in capacitance with changes in the physical position of the moving element,
may be used to provide an electrical indication of the element’s position.
The capacitance is given by:
C = Aε/d
C – Capacitance between two conductors
A – Area of overlapping between those conductors
d – Distance separating the conductors
ε – Dielectric permittivity of the insulating medium
The permittivity of the medium and the area of overlapping will be constant in this case,
the only varying parameter,
in this case, is the distance between the conductors which varies when the pressure varies,
which changes the capacitance.
So the pressure variation results in the capacitance variation.
Our capacitance pressure sensor is shown as below,
just like A Rosemount capacitance pressure sensor:
The capacitance chamber is isolated from the process with an isolation chamber.
The pressure applied at the one side, as the pressure at the high-pressure side increases the isolating diaphragm gets pushed toward the metal frame,
transferring its motion to the sensing diaphragm via the fill fluid.
The fill fluid will be oil.
A capacitance detector circuit connected to this cell uses a high-frequency AC excitation signal to measure the difference in capacitance between the two halves,
translating that into a DC signal which ultimately becomes the signal output by the instrument representing pressure.
The simple capacitance detector connection with the electrical circuit is shown below:
Advantages of Capacitive Pressure Transducer:
- Inaccuracy 0.01 to 0.2%
- Fast response
- Range of 80Pa to 35MPa
Disadvantages of Capacitive Pressure Transducer:
- Temperature sensitivity
- Stray capacitance problem
- Limited overpressure capability
What does a pressure transducer do?
A pressure transducer is a measuring device which converts an applied pressure into an electrical signal.
Generally, a pressure transducer consists of two parts, an elastic material which deforms under the application of pressure,
and an electrical part which detects this deformation.
Capacitive pressure sensor applications
Types of Pressure Sensors:
There are different types of pressure transducers based on their design.
These sensors can come in several shapes and sizes, but the technology inside can also differ.
There 4 main types of pressure sensor based on this:
- Strain Gauge Pressure Transducers
- Capacitance Pressure Transducers
- Potentiometric Pressure Transducers
- Resonant Wire Pressure Transducers
Know more about Industrial Pressure Sensors
Absolute measurements are generally used in applications where you need a repeatable reference pressure; i.e. in an experiment or in a barometric application.
For example, if you are looking to replicate a test that was originally completed by a colleague in Denver, CO and you are at a facility in Boston.
May you may want to use an absolute sensor to minimize variables in your test.
Other applications include weather stations, altimeter calibration equipment, and semiconductor fabs and many more.
However, if you want to measure or control a pressure that is based on current conditions a gauge sensor may be best.
Generally, if you want to measure or control a pressure that is influenced by changes in atmospheric pressure.
This style sensor is used in any application where you want to overcome the atmospheric conditions, to produce a task or pull a vacuum to accomplisher another type of task.
The applications for gauge pressure sensors are quite vast.
Some examples are pump discharge pressure, fire hose discharge pressure, tank level, steam pressure in a commercial boiler and many more.
Compound Pressure Sensors
A sensor capable of compound pressure measurement is one that can measure both positive and negative (vacuum) pressures.
Often compound pressure ranges are utilized in applications, where different parts of a process may either be higher or lower than the atmosphere.
For example, if you were a manufacturer of a collapsible water bottle, in one part of the process you may pressurize a mold to form the bottle, but they pull a vacuum to release the part.
In this case, you may be able to use only one sensor instead of two to accomplish the same task.
Differential Pressure Sensors
Remember that Differential pressure is the difference in pressure between two points of measurement.
You can measure very low to high pressures in all kinds of different media including liquids, gases, water, refrigerants, and air.
Thus, if you want to measure the difference in pressure across a filter (see below), you could use a differential pressure transducer like 3151DP to tell you when it was time to change the filter.
So you can maintain the Indoor Air Quality (IAQ) of your building.
Differential applications can be quite varied, some examples supply and return pressure in a chiller, airflow stations, leak detection systems, pressurized tank level, hospital isolation or protection rooms, and many more.
How much does it cost a pressure transducer?
There are a number of factors that will impact the price of a pressure transducer.
The biggest differentiator is whether you can use a standard, off-the-shelf pressure transducer, or if you need a custom pressure transducer.
For an off-the-shelf pressure transducer, pressure transducer prices will be most affected by the level of accuracy required for your application.
The more accurate, typically the more expensive the pressure transducer.
To learn more about the pricing of custom pressure sensors click here.
Choose the right pressure transducer for your application
Sino-Instrument offers over 50 Capacitive pressure transducers.
About 50% of these are 4-20ma Low-Pressure Transducers, 40% are Differential Pressure Gauge.
A wide variety of Capacitive pressure transducers options are available to you, such as free samples, paid samples.
Sino-Instrument is a globally recognized supplier and manufacturer of Low-Pressure Transducers, located in China.
The top supplying country is China (Mainland), which supply 100% of Capacitive pressure transducers respectively.
Sino-Instrument sells through a mature distribution network that reaches all 50 states and 30 countries worldwide.
Capacitive pressure transducers products are most popular in Domestic Market, Southeast Asia, and Mid East.
You can ensure product safety by selecting from certified suppliers, with ISO9001, ISO14001 certification.
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