High Accuracy Pressure Transducers are also called high precision pressure transducers or high accuracy pressure sensors. Sino-Inst manufactures various types of High Accuracy Pressure Transducers.

From the perspective of accuracy, the accuracy of conventional pressure transmitters is 0.5%. Therefore, pressure transmitters can be divided into high-precision pressure transmitters (0.1% or 0.2% or 0.075%) and general pressure transmitters ( 0.5%).

High Accuracy Pressure Transducers support mV/V, V, mA and digital outputs. Ideal for applications requiring very high precision measurements such as oil, gas and geothermal energy exploration.

high accuracy pressure transducers

Featured High Accuracy Pressure Transducers for Sale

When ordering a pressure transmitter, you can often be asked what accuracy pressure transmitter you need. Then our sales engineer will tell you that we have 0.5% accuracy and 0.1% accuracy. Even higher precision ones can be customized.

Also, different accuracy may affect the price of the pressure transmitter. So what is the accuracy of the pressure transmitter? Do we need to blindly pursue higher-precision pressure transmitters?

What is the accuracy of a pressure transmitter?

The accuracy of the pressure transmitter is the same as that of all measurement and display instruments, and it is an indicator of the reliability of the measured value of the instrument.

The instrument has a maximum allowable error (deviation), and the probability of more than 98% of the results obtained from N times of measurements on the same measured value does not exceed this range.

Maximum allowable error / measuring range * % = meter accuracy

For a pressure transmitter with an accuracy of class 0.1,

Output allowable error = output range * instrument accuracy% = 16 * 0.001 = 0.016 (mA)

That is, the maximum possible error when this meter is measured is plus or minus 0.065mA.

A pressure transmitter in the general sense is mainly composed of a load cell sensor (also called a pressure sensor), a measurement circuit and a process connection. It can convert physical pressure parameters such as gas and liquid sensed by the load cell sensor into standard electrical signals (such as 4~20mADC, etc.) to supply secondary instruments such as indicating alarms, recorders, and regulators for measurement and indication. and process regulation.

The pressure transmitter is an instrument that accepts pressure variables and converts the pressure changes into standard output signals in a certain proportion after sensing and conversion. The output signal of the transmitter is transmitted to the central control room for pressure indication, recording or control.

Usually, when considering the overall accuracy of the pressure transmitter, the factors that affect the accuracy of the pressure transmitter generally need to be considered.

According to the experience of Sino-Inst, we believe that everyone should choose the tolerance of the pressure transmitter according to the requirements of the industrial process. Instead of selecting according to the pressure transmitter indicators installed in the field.

Factors affecting the overall accuracy of pressure transmitters

In the pressure transmitter manual or website, there is usually a separate and limited description of the accuracy. It might be called “reference precision” or something similar. But this only includes some of the factors that affect accuracy, not all. For example it only includes nonlinearity, hysteresis and repeatability.

This “best accuracy” does not take into account all factors that affect accuracy in practice (installation location, ambient temperature, etc.).

Therefore, do not think that the pressure transmitter is installed in an industrial process. This precision can be achieved in practical applications.

For a high-accuracy pressure transmitter, the “best accuracy” might be 0.04% or 0.025% of the pressure span.

The best (reference) accuracy is generally only for a few pressure ranges, not the full pressure range. And, it may vary with different pressure types. That is, the absolute range is not necessarily equal to the full range.

Accuracy specifications may be doubled or tripled for different ranges.

So make sure you know the accuracy for the pressure range/model you are using.

The HART intelligent pressure transmitter can rescale its accuracy range in any ratio. Pressure transmitters can typically be scaled by 100:1 or higher adjustment specific gravity. Accuracy specifications typically give either full scale or a limited turndown ratio.

If the HART smart pressure transmitter is re-ranged to less than full scale, the accuracy specification will usually be degraded.

Therefore, if you re-range the pressure transmitter to less than the maximum range, you need to confirm how much accuracy error is incurred.

Most pressure transmitters in use are subject to changing environmental conditions. Likewise, the temperature of the pressure medium may vary considerably during use.

Like most measuring devices, pressure transmitters usually have some kind of temperature coefficient, a factor that affects accuracy depending on the ambient temperature. This temperature-dependent property seems to be commonly specified in an incomprehensible expression.

But try to understand this, and if you can’t figure this out, ask the pressure transmitter manufacturer.

It may vary from 0.01% to 0.5% of span for different pressure transmitters.

The worst-case pressure model indicated temperature effects may exceed 1% of range.

You should take this into account if the temperature varies widely during use.

The differential pressure transmitter can be used under the condition of pipeline static pressure. This means that both inputs have a certain pressure, and the differential pressure transmitter measures the difference between the two inputs. It is different from a transmitter that measures pressure under atmospheric conditions or a transmitter that measures absolute pressure under complete vacuum conditions.

An ideal differential pressure transmitter can only measure the difference between the inputs. But static line pressure actually has some effect on the output. If both inputs are at atmospheric pressure, the differential pressure is naturally zero.

Likewise, if the same pressure (say 50 bar/psi) is applied to both inputs, the differential pressure is still zero.

In fact, static pressure will have a certain effect on the output of the transmitter.

Therefore, when the static pressure changes, the differential pressure transmitter output also changes slightly.

Static pressure effects typically vary from 0.025% to 0.4% of span, depending on the differential pressure transmitter model.

Static pressure generally mainly changes the zero position of the differential pressure transmitter without significantly affecting the measurement full scale. Therefore, in the calibration process, after applying the same pressure (high pressure or low pressure) to both input terminals, observe the change value of the zero position of the differential pressure transmitter to verify this effect.

Line pressure may also have an effect on the measuring range of the differential pressure transmitter, which increases the difficulty of operation and calibration. It needs to be calibrated using a differential pressure standard.

More About: Differences! Static pressure vs dynamic pressure vs total pressure.

All measuring equipment will gradually lose accuracy over time. Some increase, some decrease. The same goes for pressure transmitters. Some pressure transmitters have a one-year stability guarantee, and some are even 5 or 10 years or more.

For example, a pressure transmitter with a reference accuracy of 0.04% of span can have an annual stability of 0.2% of span. For some other models, 0.2% span stability can be effective for 5 or even 10 years.

Depending on how often the pressure transmitter is recalibrated, you should consider long-term stability effects, as the pressure transmitter may drift significantly before the next recalibration (and possibly trim).

The installation location often affects the accuracy of the pressure transmitter. Most pressure transmitters will specify a mounting location.

Changing the installation orientation will generally cause the zero position of the pressure transmitter to change, but will not affect the accuracy of the full scale measurement. In fact, the mounting orientation of the pressure transmitter does not change during normal use. The location of the pressure transmitter should be considered when the pressure transmitter is calibrated in the workshop and installed in an industrial process, or when the pressure transmitter is removed from an industrial process for recalibration.

Of course, if the transmitter is a remote differential pressure type, the installation position of the capillary will have a great influence on the zero value. Again, this isn’t something that doesn’t change during normal use. Calibration may be affected if the remote differential pressure transmitter is removed from the installation location.

Many pressure transmitters specify vibration effects. Of course, this only needs to be considered when the pressure transmitter is installed in a vibrating location. The effect of vibration on accuracy is usually small, eg “less than 0.1% of span”.

The two-wire pressure transmitter will not work when the external power supply is not connected. The common power supply is 24VDC power supply. Pressure transmitters can usually operate over a wide supply voltage range, even down to 10 VDC. However, when the supply voltage changes during operation, it has little effect on the accuracy of the pressure transmitter.

For example, it can be specified as “every 1V of power supply voltage will produce less than 0.01% change of measurement range”. In fact, when the power supply can be used normally, there is generally no problem.

The index parameters of the overall accuracy of some pressure transmitters contain several common factors that affect the accuracy. These include the “reference accuracy” mentioned above and the effect of ambient temperature and static/line pressure. This overall accuracy is easier to grasp because it is closer to what a pressure transmitter can achieve.

For example, an “overall accuracy” specification might be 0.14% of span, while the reference value is 0.04%. Therefore, once temperature and line pressure effects are included, the reference accuracy is multiplied by 3-4.

Another example is that there is a 0.075% range reference accuracy, when the temperature effect is considered, the accuracy is reduced to 0.2% of the range, and when the static pressure effect is further considered, the accuracy is reduced to 0.3% of the range.

If the index parameters of the overall accuracy of the pressure transmitter are clear. This will help you gain an in-depth understanding of the type of accuracy that can be achieved in practice. Even these overall accuracies are often missing some of the factors listed in this paper.

When using a pressure transmitter to measure pressure, there is a risk that the membrane of the transmitter will be contaminated by the pressure medium or some dirt. Such contamination can seriously affect the accuracy of the pressure transmitter.

Of course, this is not something that is explicitly stated. But it can also be considered a big risk in normal use, especially if you decide to recalibrate with a long period of time (eg, years). Therefore, in addition to the long-term drift indicator parameters of the pressure transmitter, this needs to be considered in the risk analysis.

If the pressure transmitter gets very dirty and starts to experience significant measurement errors, you will generally find this in the measurement results.

However, if it is only a small error, it is difficult to notice it in normal use.

pressure transducer 4-20ma

Many friends have some misunderstandings about this issue, and feel that 4-20mAdc is more troublesome to calculate. So why use 4-20mAdc?

The field two-wire pressure transmitter needs power supply. First, it is necessary to ensure that there is still a certain current in the case of zero position. Then in the design, we found that the minimum starting current of the transmitter is 3.5mA, which means that the transmitter can still work under 3.5mA.

Then if it is 0mA, then there is no power supply and it cannot work.

So use 4mA as the zero position, if it starts at 0mA, the meter will not work. If there is a disconnection in the field, there is no way to tell if it is a problem with the meter or the power supply. Therefore, the international general standard starts from 4mA.

The second question, why is it 20mA? Why not 30mA? Why not 100mA?

It stands to reason that the bigger the better, the higher the resolution, but it is not.

Through the observation of the gas explosion point, it is found that the spark generated when the 20mA is switched on and off will not cause the gas explosion. 20mA is a critical value, so ≤20mA is safe. If >20mA, there will be an explosion problem, so 4-20mA is a better value.

Then there are also some occasions where 0-10mA is used, which is generally not used in the process industry. It may be used in the discrete industry. There are also some occasions where 0.5v-4.5v or 0-5v are used in the discrete industry. Then for the process industry, it is mainly 4-20mA.

Sino-Inst is a pressure transmitter manufacturer, the main products include intelligent pressure transmitter, digital pressure transmitter, high temperature pressure transmitter, sanitary pressure transmitter, compact pressure transmitter, liquid level pressure transmitter transmitter, differential pressure transmitter, etc., the product series is complete, high precision, welcome to inquire!

Frequently
Asked
Questions

In fact, we believe that there is no best pressure sensor, only the most suitable pressure sensor.
There are thousands of pressure sensor brands and models on the market. Each type of pressure sensor has its own advantages. Therefore, only a pressure sensor that satisfies specific measurement conditions is a suitable pressure sensor, that is, the best pressure sensor.

As long as we choose a pressure sensor, remember a few words: type, range, overload, medium, temperature, accuracy, signal, process connection. A suitable pressure sensor can be selected.

The high pressure sensor mainly measures pressure, that is, converts the measured pressure value into a current or voltage signal, and the converted current or voltage signal can be processed by the circuit and output to meet the standard.

Simply put, the function of the high pressure sensor is to feel the measured value within a specified range and convert it into a signal according to a certain law.

With the development of technology, high pressure sensor has the most primitive mechanical structure into the current semiconductor material structure. So its volume and weight are greatly improved. No longer as bulky and large as before. In addition, the sensitivity and accuracy are also greatly improved, and the installation and debugging are extremely convenient.

Read more about: Features of SI-702 High Pressure Sensor

The two most commonly used types of pressure sensors are diffused silicon and capacitive.

Pressure transmitters can be categorized into four main types:

  • Gauge Pressure Transmitter.
  • Absolute Transmitters.
  • Differential-Pressure Transmitter.
  • Multivariable Pressure Transmitters.

High pressure transducer is used to measure high pressure up to 1500Mpa. Also called ultra high pressure transducer.

Ultra-High Pressure Senors

High pressure transducer adopts ultra high pressure design. Suitable for high pressure applications up to 15000bar. SI-702S series ultra high pressure pressure transducer can provide reliable ultra-high pressure measurement. Ultra high pressure transmitter adopts rare metal alloy material. After special process treatment, integrated design. All stainless steel welding package. Laser resistance temperature compensation. With high performance digital processing circuit. The factory has undergone high and low temperature aging and long-term fatigue tests. Good long-term stability. Ultra-long working life. Maintain safe and stable operation in the ultra-high pressure range.

The pressure sensor converts non-electrical physical quantities such as gravity, pressure, liquid level, material characteristics, etc. into electrical signals or directly sends physical quantities such as pressure, liquid level, etc. to the pressure transmitter.

The pressure transmitter is to amplify the weak electrical signal collected by the pressure sensor in order to transmit or start the control element. Or a signal source that converts the non-electrical input from the sensor into an electrical signal and amplifies it for remote measurement and control. The analog quantity can also be converted into a digital quantity as required.

The pressure sensor and the pressure transmitter together constitute an automatically controlled monitoring signal source. Different physical quantities require different pressure sensors and corresponding pressure transmitters.

More Pressure Measurement Solutions

Flat Pressure Sensor for High Viscosity Fluids

Flat Pressure Sensor is a type of pressure sensor that specifically refers to the measurement diaphragm without pressure holes. Also known as a flat film pressure sensor. Flat Pressure Sensor is a special pressure sensor most commonly used in industrial Read More

What Is Resistive Pressure Transducer?

What Is Resistive Pressure Transducer? Resistive pressure transducers are also called resistance pressure transducers. It is a commonly used pressure sensor. Pressure sensors are generally distinguished by principle: capacitive pressure transmitters, resistive pressure transducers, inductive pressure transmitters, semiconductor pressure transmitters, Read More

What Is a Fluid Pressure Sensor?

What Is a Fluid Pressure Sensor? Fluid Pressure Sensors refers to sensors that can be used to measure the pressure of liquid media. Such as measuring pressure of Oil, Fuel and other fluid systems (select a sensor with the appropriate Read More

What Is a Smart Pressure Transmitter?

What Is a Smart Pressure Transmitter? Smart pressure transmitter is also called Smart pressure sensor or Smart pressure transducer. Smart pressure transmitter is the best pressure measuring instrument. It is also used to measure flow, liquid level, etc. Smart pressure Read More

High Temperature Pressure Transducer with Best Price

High Temperature Pressure Transducer is also called High Temperature Pressure Sensor, or High Temperature Pressure Transmitter. The High Temperature Pressure Transducer is used for applications where the medium temperature exceeds the temperature limits of standard pressure transmitters. By assembling Cooling Read More

What is Static Water Pressure?

What Is Static Water Pressure? Definition of Static Water Pressure: Static Water Pressure refers to the pressure on water when it is stationary or moving in a straight line at a constant speed. Static Water Pressure is also called hydrostatic Read More

The Myth of Ceramic Pressure Sensor

What is a ceramic pressure sensor? Ceramic pressure sensors are sensor diaphragms made of ceramic alumina (Al2O3). Ceramic is a material with high elasticity, corrosion resistance, wear resistance, impact, and vibration resistance. Ceramic has good thermal stability characteristics. High-temperature sintering Read More

Static Pressure/Hydrostatic Pressure Transmitter

The Hydrostatic Pressure Transmitter measures the hydrostatic pressure exerted by a hydrostatic head. Use these hydrostatic pressure transmitters to measure the liquid level in storage tanks, processing vessels, collection tanks, pump inlet heads. And other applications use hydrostatic pressure to Read More

What does intrinsically safe mean?

Intrinsically safe type is an explosion-proof type of electrical equipment. When purchasing electrical equipment, do you often hear about intrinsic safety? For example, when ordering pressure transmitters or flow meters. Intrinsically safe instruments are intrinsically safe instruments. Also called safety Read More

How to convert a 4-20mA to 0-10V /1-5V signal?

4-20mA to 0-10v voltage, this is I/V conversion. That is current-voltage conversion, usually used for long-distance signal transmission in the industry. How to convert a 4-20mA to 0-10V /1-5V signal? There are two methods: one is to do it yourself Read More

What does SCADA stands for?

What does SCADA stand for? SCADA is the abbreviation of Supervisory Control And Data Acquisition. Namely data acquisition and monitoring control system. SCADA system is also called monitoring configuration software, which is widely used in enterprise equipment management of equipment Read More

What is a PID controller?

What is a PID controller? A PID controller is an instrument used in industrial control applications to regulate temperature, flow, pressure, speed, and other process variables. PID is the abbreviation for proportional integral derivative. PID controllers use a control loop Read More

What is a pressure sensor?

What is a pressure sensor? A pressure sensor is a device that senses a pressure signal and converts the pressure signal into a usable output electrical signal according to certain rules. Pressure sensors have a variety of structural types. Common Read More

What is an air pressure transducer?

An Air pressure transducer is a sensor that converts the mechanical signal of air pressure into a current signal. Pressure has a linear relationship with voltage or current, and it is generally proportional. Therefore, the output voltage or current of Read More

Sino-Inst is Manufacturer of high accuracy pressure transducers. We supply more than 50 kinds of high accuracy pressure transducers. Including diffused silicon, single crystal silicon, capacitive and other types of pressure transmitters.

High accuracy pressure transducers are used in automatic process control pressure measurement of liquid metallurgy, machinery, petroleum, electric power, chemical industry, compressor, light industry, textile, steam, sewage treatment equipment, heat transfer oil, etc.

It has good water resistance, small size, high cost performance and easy installation. The shell is made of stainless steel, which has good sealing, vibration resistance, stable and reliable performance.

Sino-Inst’s High accuracy pressure transducers, made in China, Having good Quality, With better price. Our pressure measurement instruments are widely used in China, India, Pakistan, the US, and other countries.

The entire team at Sino-Inst’s has received excellent training, so we can ensure that every client’s needs are met. For assistance with your product requirements, whether it’s a High accuracy pressure transducer, level sensor, or other device, give us a call.

Request a Quote

Leave a Reply

Your email address will not be published.