The Pros and Cons of Micro Motion Flow Transmitters

Are you familiar with the micro motion flow transmitter ? The micro motion flow transmitter is a device used to measure the flow rate of liquids and gases in various industries. It works on the principle of the Coriolis Effect and is simple to install with the help of an animation or drawing in the micro motion flow meter manual.

The micro motion flow transmitter has a digital core processor, can measure the density and mass flow rate of both liquids and gases. And can be used in many different applications.

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Featured Mass Flow Meters

Working Principle of Micro Motion Flow Transmitter

The micro motion flow transmitter works by measuring the flow rate of liquids and gases using the Coriolis Effect. This means that when a fluid flows through a tube, it causes the tube to vibrate in a specific way. The sensor inside the micro motion flow transmitter detects these vibrations and calculates the mass flow rate of the fluid.

Imagine a tube filled with water. As the water flows through the tube, it causes the tube to twist and turn, similar to a twisting rope. The sensor within the micro motion flow transmitter detects these twists and turns and uses them to measure the amount of water flowing through the tube. This allows the transmitter to accurately measure the mass flow rate of the fluid. Making it an important tool for industries that rely on accurate flow measurements.

In simpler terms, the micro motion flow transmitter works like a detective. It senses the movements of the fluid flowing through the tube and uses them to determine how much of the fluid is flowing. This makes it an essential device for ensuring precise and accurate flow measurements in a variety of industries.

Types of Micro Motion Flow Transmitter

There are a few different types of micro motion flow transmitter available, each with its own unique features and benefits. These include:

  • Fork vibrating flow meters: These have a sensor that vibrates like a tuning fork to detect the movement of the fluid.
  • Straight tube flow meters: These have a straight tube that the fluid flows through, which makes them ideal for applications where the fluid is very viscous.
  • Dual tube flow meters: These have two tubes that vibrate in opposite directions, which makes them very accurate and precise.

Each type of flow meter has its own strengths and weaknesses, so it’s important to choose the right one for your needs.

For example, a straight tube flow meter might be best if you’re measuring the flow of a thick liquid. While a dual tube flow meter might be best if you need extremely precise measurements.

By understanding the different types of micro motion flow transmitter available, you can choose the one that’s right for your specific application.

Applications

The micro motion flow transmitter is a versatile tool that can be used in many different industries and applications. Here are just a few examples:

IndustryApplication
Chemical processingMeasuring the flow of chemicals through pipelines, ensuring precise mixing and accurate dosing
Oil and gasMeasuring the flow of oil and gas through pipelines, making it easier to manage the extraction and transportation of these valuable resources
Food and beverageMeasuring the flow of ingredients in food and beverage production, ensuring consistent quality and reducing waste
PharmaceuticalAccurately measuring the flow of liquids and gases in pharmaceutical production, making it easier to ensure the purity and consistency of the end products
Water and wastewater treatmentMeasuring the flow of water and wastewater, making it easier to manage the treatment and disposal of these vital resources

Learn More about Micro Motion Flow Transmitters

A micro motion flow transmitter offers several advantages that make it a smart investment for industries. Here are some of the benefits:

  • Precise flow measurement: Micro motion flow transmitters measure flow rates with great accuracy. Provide reliable data for process control.
  • Durability: These devices are built to withstand harsh conditions. Such as extreme temperatures or corrosive materials.
  • Versatility: Micro motion flow transmitters can measure both liquids and gases and are used in many different industries, from chemicals to food production.
  • Cost savings: By providing accurate flow measurement, micro motion flow transmitters help reduce waste and save money over time.
  • Environmental impact: Micro motion flow transmitters contribute to a lower environmental impact by reducing waste and improving efficiency.

Overall, the advantages of using a micro motion flow transmitter make it a valuable investment for industries looking to improve efficiency, reduce waste, and save money.

While micro motion flow transmitters offer many advantages, there are also some limitations to be aware of. Here are some of the main ones:

  • Limited pipe size range: These devices are not suitable for all pipe sizes and may not work in very large or very small pipes.
  • Potential for pressure drop: Micro motion flow transmitters can cause a pressure drop in the system being measured, which can affect the accuracy of the measurement.
  • Higher initial cost: These devices can be more expensive than other flow meters, which can be a consideration for some industries.

Despite these limitations, micro motion flow transmitters remain a valuable tool for many industries due to their accurate and precise flow measurement capabilities. By understanding the limitations, industries can choose the right device for their specific needs.

Read more about: How to Calculate Pressure Drop in a Pipe?

When choosing a micro motion flow transmitter, there are several factors to consider to ensure you select the right one for your needs. Here are some of the main factors:

  • Flow rate and accuracy requirements: Consider the required flow rate and level of accuracy needed for your industry and application.
  • Fluid type: Micro motion flow transmitters can measure both liquids and gases, but it’s important to ensure that the specific device you choose is suitable for the fluid type you’ll be measuring.
  • The state of the fluid: the viscosity, density, etc. of the fluid.
  • Pipe size and material: Consider the size and material of the pipes you’ll be measuring to ensure the device is compatible.
  • Environment: Consider the conditions in which the device will be used, such as temperature and humidity levels. Including pipeline pressure, etc.
  • Cost: Micro motion flow transmitters can be more expensive than other flow meters, so it’s important to consider the initial cost and potential long-term cost savings from waste reduction.

By taking these factors into account, you can choose a micro motion flow transmitter that meets your specific needs and provides accurate and reliable flow measurements.

Comparison of Micro Motion Flow Transmitter with Other Flow Meters

Micro motion flow transmitters offer highly accurate and precise flow measurement, durability in harsh conditions, and versatility for use in different industries.

While other types of flow meters may be less expensive or suitable for certain applications, micro motion flow transmitters remain a valuable tool for industries that require precise flow measurement.

Here are some of the main differences between micro motion flow transmitters and other flow meters:

  • Differential pressure flow meters: These meters measure the pressure drop across an obstruction in the pipe to determine flow rate. They are less accurate than micro motion flow transmitters and can be affected by changes in viscosity and fluid density.
  • Positive displacement flow meters: These meters measure the amount of fluid that is displaced by a moving part, such as a piston or gear. They are accurate but can be affected by changes in fluid viscosity and require regular maintenance.
  • Turbine flow meters: These meters use a spinning turbine to measure flow rate. They are less accurate than micro motion flow transmitters and can be affected by changes in fluid density and viscosity.
  • Ultrasonic flow meters: These meters use sound waves to measure flow rate. They can be more accurate than micro motion flow transmitters in some applications but are less suitable for very high or very low flow rates.

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Micro motion flow meters work by using the Coriolis Effect to measure the mass flow rate of liquids and gases. As the fluid flows through a vibrating tube, the sensor detects the resulting movement and calculates the mass flow rate.

Micro motion flow meters are used to measure the flow rate of liquids and gases in various industries, including chemical processing, oil and gas, food and beverage, and water and wastewater treatment.

Micro motion mass flow meters are highly accurate and can provide precise flow measurements within a range of +/- 0.05% of the reading.

Of course, the specific accuracy is also related to the measurement parameters. For example, the Coriolis mass flowmeter supplied by Sino-inst, DN06, measuring tube material 316L, shell material 304, output signal 4~20MA, communication 485, pulse signal, gas accuracy 0.3% and liquid accuracy 0.2%.

A flow meter transmitter is a device that collects data from a flow meter and transmits it to a control system or computer. This allows for real-time monitoring and control of the flow rate.

More Micro Motion Flow Transmitter Market and applications

4-20ma Flow Meters

What is 4-20ma Flow Meter? 4-20mA Flow Meters are those flow meters with 4-20mA current signal output function. The signal…

In conclusion, micro motion flow transmitters are a valuable tool for measuring the flow rate of liquids and gases in various industries. They offer highly accurate and precise flow measurement, durability in harsh conditions, and versatility for use in different applications.

While there are some limitations to be aware of, understanding the factors to consider when choosing a micro motion flow transmitter can help you select the right device for your needs.

If you’re looking for a reliable supplier of flow measurement devices, consider Sino-Inst.

With many years of industry experience, Sino-Inst offers a wide range of flow meters, including micro motion flow transmitters, and can help you find the right device for your specific application.

Contact Sino-Inst today to learn more about their flow measurement solutions and how they can help you improve efficiency and reduce waste in your industry.

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Top 5 Ultrasonic Level Sensor Applications

Ultrasonic level sensor applications are across a wide range of industries, from water and wastewater treatment to the food and beverage industry. And they play a crucial role in ensuring accurate and reliable measurements of liquids and other materials. We’ll dive deep into the world of ultrasonic level sensor applications. Whether you’re a seasoned professional or just starting out, if you have new research or questions about Ultrasonic Level Sensor Applications, please feel free to contact us.

Ultrasonic Level Sensor Applications

Application 1: Liquid Level Monitoring in the Food and Beverage Processing

Ultrasonic Level Sensor, which is non-contact and pollution-free, has been paid more and more attention as an important part of food equipment.

As a liquid level measurement and control instrument—Ultrasonic Level Sensor, it truly protects food. In the beverage industry, strict hygiene testing is a basic requirement for food and beverages.

Ultrasonic Level Sensor can solve the monitoring of beverage storage, including the detection of containers such as wine and fruit juice. The non-contact measurement method ensures a good production environment.

The integrated design of Ultrasonic Level Sensor is convenient for installation and maintenance, and also brings great convenience to the production and monitoring process.

At the same time, with the improvement of living standards, our requirements for food packaging are gradually increasing. Ultrasonic Level Sensor is used to detect whether the packaging box is full, quantify the packaging volume, control the filling liquid level, etc. Improve production efficiency above 50%.

And provide continuous monitoring data for production enterprises. The timely sharing of data has a very positive impact on food accident handling and food risk assessment and judgment.

Today, the issue of food is one of the public issues that the public is still concerned about, and the Ultrasonic Level Sensor application provides a powerful umbrella for the monitoring and management of the beverage and food industries.

Ultrasonic Level Sensor’s diverse installation methods, beam angle design of less than 9°C, and response time of less than 200ms to ensure higher accuracy make Ultrasonic Level Sensor more important in Liquid Level Monitoring in the Food and Beverage Processing.

In addition to Ultrasonic Level Sensor, ultrasonic flow measurement also plays an important role in Food and Beverage Processing.

Application 2: Tank Level Monitoring in the Oil and Gas Industry

The oil and gas industry is all about efficiency, accuracy, and safety, and ultrasonic level sensors play a crucial role in achieving these goals. Ultrasonic Level Sensors are used in a variety of applications, from measuring the level of liquids in tanks to monitoring the flow of liquids in pipelines.

One of the main advantages of using ultrasonic level sensors in the oil and gas industry is their ability to measure liquids with high precision.

Another advantage of ultrasonic level sensors is their non-contact measurement method. Unlike other sensors that come into direct contact with the material being measured, ultrasonic level sensors use sound waves to determine the level, which eliminates the risk of contamination.

Finally, ultrasonic level sensors are also low-maintenance, which is an important factor in the fast-paced and demanding environment of the oil and gas industry.

In conclusion, ultrasonic level sensors are a valuable tool in the oil and gas industry, helping to improve efficiency, accuracy, and safety. With their high precision, non-contact measurement method, and low-maintenance requirements, these sensors are a smart choice for any oil and gas operation.

Application 3: Level Measurement in Waste Water Treatment Plants

Ultrasonic Level Sensor is widely used in liquid level measurement projects in waterworks, wastewater treatment plants, chemical reagent factories, dye factories, pulp mills and other factories. It is one of the main liquid level measurement methods in the modern intelligent automation industry.

The composition of sewage is complex and corrosive, and floating objects are easy to form on the surface of the liquid. Therefore, the required Level Sensor is sensitive and reliable. Ultrasonic has the characteristics of strong signal penetration and sensitive response, and is the recommended choice for sewage level measurement.

Judging from the actual application effect of the sewage treatment station, the workers on duty can obtain accurate sewage water level conditions through the LED display. The frequent measurement work of manual ruler inspection is saved. Save a lot of manpower and improve work efficiency.

At the same time, the Ultrasonic Level Sensor can reflect the water level in a timely manner, which is conducive to the real-time and reasonable management and control of the dispatching room according to the water level. It effectively solves the problem of data deviation caused by inaccurate measurement data and ensures the smooth progress of operations.

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Application 4: Level Measurement in Silos and Hoppers

Application 4: Level Measurement in Silos and Hoppers

The silo material level ultrasonic sensor is used to display the height of the material in the silo (full warehouse, empty warehouse or a certain height material level).

Some people understand that as long as it is a solid, it can be measured, but it is wrong. It has prerequisites for its measurement.

What material levels can Ultrasonic Level Sensor measure?

  1. Powdery solid: It is difficult to measure it with a general ultrasonic level gauge. Take the measurement of flour as an example, the Ultrasonic Level Sensor with a range of 10 meters can only measure a distance of about 2 meters, and it will not be able to measure it any further. Substances such as cement powder, soybean powder, wood residue, and fly ash are not easy to measure. The powder solids that can be measured include: yellow sand, iron powder, stone powder and other substances with a density greater than 3000 kg/m3.
  2. Granular solids: the particle diameter is greater than 3mm, and the density is greater than 1000 kg/m3. For example: ABS particles, stones, wheat, etc. Under the premise of no dust, the selected Ultrasonic Level Sensor should be 3 times larger than the actual measuring range.
  3. Blocky solids: such as: coal, ore, etc., most of the blocky solids can be measured, and the selected Level Sensor range should be 3 times larger than the actual range.

Application 5: Level Measurement in Reservoirs

Reservoirs play a very important role in water conservancy projects. The construction of reservoirs is a hydraulic engineering building for flood storage and regulation of water flow. It can be used for water storage, irrigation, power generation, flood control and fish farming.

Ultrasonic level gauges can measure changes in content in rivers, lakes, seawater, reservoirs, canals, and pools.

The level of liquids in reservoirs is an important indicator of the amount of resources available, and it is used to optimize the production process and minimize waste.

Ultrasonic Level Sensors use sound waves to determine the level of liquids, providing accurate measurements even in challenging environments where traditional sensors may fail.

In conclusion, With their non-contact measurement method, accuracy, and low-maintenance requirements, ultrasonic level sensors are a smart choice for any industry that relies on accurate level measurements in reservoirs.

Read more about: Common River Water Level Measurement Methods

Featured Ultrasonic Level Sensors

Advantages of Ultrasonic Level Sensors

Ultrasonic level sensors are a powerful tool for measuring the level of liquids and other materials, offering several key advantages, including:

  • Accurate and Reliable Measurement: Ultrasonic level sensors use advanced technology to determine the level of liquids with high precision, ensuring accurate and reliable measurements.
  • Non-Contact Measurement: Ultrasonic level sensors use sound waves to determine the level of liquids, eliminating the risk of contamination through direct contact with the material.
  • Immunity to Dust, Vapors, and Liquids: Ultrasonic level sensors are immune to dust, vapors, and liquids, making them ideal for use in challenging environments.
  • No Maintenance Required: Ultrasonic level sensors require very little maintenance, making them a low-maintenance solution for accurate level measurements.

Challenges and Limitations of Ultrasonic Level Sensors

While ultrasonic level sensors offer many advantages, they also have some limitations, including:

  • Difficulties in Measuring Viscous Liquids: Ultrasonic level sensors can have difficulty measuring viscous liquids accurately.
  • Interference from Other Ultrasonic Sources: Ultrasonic level sensors are sensitive to ultrasonic noise, and other ultrasonic sources in the environment can interfere with their accuracy.
  • Limited Measurement Range: Ultrasonic level sensors have a limited measurement range, which can be a challenge in certain applications.
  • Requires Clear Line-of-Sight to the Surface of the Liquid: Ultrasonic level sensors require a clear line-of-sight to the surface of the liquid in order to obtain accurate measurements.

Frequently
Asked
Questions

Ultrasonic technology is used in level sensors to measure the level of liquids and other materials. These sensors use sound waves to determine the level of the material, providing accurate and reliable measurements even in challenging environments.

Ultrasonic level sensors are used in a variety of industries, including food and beverage, oil and gas, water treatment, and chemical production. They are also used for level measurement in reservoirs and other applications where accurate level measurements are required.

Ultrasonic level transmitters are ideal for applications where accuracy and reliability are important, such as in the food and beverage industry, where maintaining the purity of the products is of utmost importance. They are also ideal for use in challenging environments where traditional sensors may fail, such as in the oil and gas industry, where they are immune to dust, vapors, and liquids.

Level sensors are used in a variety of applications, from measuring the level of liquids in tanks to monitoring the flow of liquids in pipelines. They are also used for level measurement in reservoirs and other applications where accurate level measurements are required. Level sensors can be used in many industries, including food and beverage, oil and gas, water treatment, and chemical production.

Read more about: Level Senors for Tank Level Measurement

More Ultrasonic Level Applications and Markets

Conclusion

Ultrasonic Level Sensor Applications are far more than the 5 mentioned in this article. There are many special applications that we have not mentioned.

Ultrasonic level sensors are a powerful tool for level measurement, providing reliable and accurate measurements for many industries. Whether you’re looking for a solution for level measurement in reservoirs, or any other application, ultrasonic level sensors are a valuable and versatile.

As Ultrasonic Level Sensors manufacturer and supplier, we supply more than 20 kinds of Ultrasonic Level Sensors.

If you have special requirements for Ultrasonic Level Sensor Applications, or have related technical questions. Feel free to contact us any time.

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Ultrasonic Depth Sensor vs Ultrasonic Level Sensor

What is the difference between Ultrasonic Depth Sensor and Ultrasonic Level Sensor?

Recently, many customers have questioned whether Ultrasonic Depth Sensor and Ultrasonic Level Sensor have the same function? Of course not. Both Ultrasonic Depth Sensor and level sensor are commonly used in water level measurement. Such as water treatment plants, or water tanks, etc. But there are still subtle differences.

The difference between Ultrasonic Depth Sensor and Ultrasonic Level Sensor

Next, we list the differences between Ultrasonic Depth Sensor and Ultrasonic Level Sensor.

1. The working environment is different

The probe and host of Ultrasonic Level Sensor are placed in the air.

Ultrasonic Depth Sensor works in water. The probe of the Depth Sensor needs to be placed in the water to measure the depth of the water.

2. The measurement distance is different

Ultrasonic Level Sensor ranges in the air between 0-70 meters.

The Ultrasonic Depth Sensor can measure distances of several kilometers in water.

3. The working principle is different

The working principle of the Ultrasonic Level Meter is that the ultrasonic probe part emits ultrasonic waves, which are then reflected by the liquid surface, and then received by the probe part. The distance from the probe to the liquid (object) surface is proportional to the elapsed time of the ultrasonic waves.

The working principle of the Ultrasonic Depth Sensor is designed based on the principle that ultrasonic energy propagates in a straight line at a uniform speed in a homogeneous medium, and is reflected when it encounters different medium surfaces.

Ultrasonic Depth Sensor uses water as the ultrasonic medium. When measuring depth, place the ultrasonic probe at a certain position underwater. The depth from the probe to the bottom of the water can be calculated according to the propagation speed of ultrasonic waves in water and the time interval between sending out and receiving ultrasonic signals.

Read more about:

Specifications of HS-SFCC Portable Ultrasonic Water Depth Gauge

Ultrasonic Level Sensor Working Principle

More About Ultrasonic Level Measurement

Advantages of ultrasonic level sensor

  1. Ultrasonic level sensor can achieve non-contact measurement.
  2. Ultrasonic level sensor can measure a large range. And liquid, block, powder level can be measured.
  3. The ultrasonic level sensor can measure continuously at fixed points, and can conveniently provide measurement signals for telemetry and remote control.
  4. The installation of ultrasonic level sensor is simple and convenient, and does not require safety protection.

Disadvantages of ultrasonic level sensor

  1. Ultrasonic level sensor measurement will have a blind area. It is necessary to avoid the blind area during installation.
  2. In the case of foam, since the sound wave cannot penetrate the foam, the sound wave will be reflected on the foam. In this way, the measurement will have a large deviation from the actual liquid level.
  3. In a container with an agitator, it will be affected by the agitator, causing false reflection echoes and inaccurate measurements.
  4. The temperature of the measuring medium is also affected. Especially in a closed container.

4-20mA signal output is the normal configuration of ultrasonic level meter. Two-wire and four-wire 4-20mA signal output can be selected.

The power supply (DC24V) and signal output (DC4-20mA) of the two-wire ultrasonic level meter share a circuit, which is a standard transmitter form. The disadvantage is that the transmission power is weak. Not suitable for liquid level measurement with large fluctuations. When the liquid level has greater volatilization, the measurement effect is also unsatisfactory.

The four-wire ultrasonic level meter uses two wires for power supply 220VAC and signal output 4-20mADC. The negative stage of the power supply and the negative stage of the signal are separated. Its advantage is that the transmission power is relatively large. Suitable for on-site installation, independent power supply.

Ultrasonic level sensor is often used to measure the liquid level of water storage tanks. Because the ultrasonic level sensor is easy to install and low in cost.

More about: Water tank level sensor system

When it is necessary to measure the liquid level of a diesel storage tank, an ultrasonic level meter can be used.
Can be divided into the following two situations.

  1. If your tank has a hole in the top, or can. Then choose explosion-proof ultrasonic level meter. The installation is simple, the measurement is stable, and the cost is not high.
  2. If your tank cannot be opened. Then you can choose an externally attached ultrasonic level meter. No tank opening is required. The sensor is attached to the bottom and sides of the tank. But the cost will be higher.

Ultrasonic level sensor for solids is also called solid material level measurement. Some people understand that as long as it is a solid, it can be measured, but it is wrong. It has prerequisites for its measurement.

What material levels can the ultrasonic level sensor measure?

  1. Powdered solid:
    If it is measured with a general ultrasonic level gauge, it is difficult to measure it. Take the measurement of flour as an example. An ultrasonic level meter with a range of 10 meters can only measure a distance of about 2 meters, and it will not be able to measure it any further. Substances such as cement powder, soybean powder, wood residue, and fly ash are not easy to measure.
    The powder solids that can be measured include: yellow sand, iron powder, stone powder and other substances with a density greater than 3000 kg/m3.
  2. Granular solid:
    The particle diameter is required to be greater than 3mm, and the density is greater than 1000 kg/m3.
    For example: ABS particles, stones, wheat, etc. Under the premise of no dust, the selected ultrasonic level meter should be 3 times larger than the actual measuring range.
  3. Lumpy solid:
    Such as: coal, ore, etc., most of the massive solids can be measured. The selected level measurement range should also be 3 times larger than the actual range.

If you want to measure solid material level by ultrasonic level meter, please communicate with the manufacturer first, whether the medium you want to measure can be measured by ultrasonic. Remember not to buy blindly.

Read more about: Application 5: Level Measurement In Reservoirs

If you cannot find an answer to your question in our Ultrasonic Depth Sensor vs Ultrasonic Level Sensor, you can always contact us and we will be with you shortly.

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More Ultrasonic Level Applications and Markets

Read more about: Ultrasonic Level Sensors for Liquids Applications

Ultrasonic Depth Sensor and Ultrasonic Level Sensor have similarities and differences. They are widely used in water level measurement in water treatment and other industries.

Sino-Inst focuses on the R&D and production of Ultrasonic Depth Sensor and Ultrasonic Level Sensor. We have been sincerely providing customers with good products and good service solutions for the purpose. If you are interested in the above products or have any questions, please feel free to contact our sales engineers.

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How to Choose Explosion Proof Ultrasonic Level Sensor?

Are you looking for a way to measure the liquid level in a hazardous area without any risk of explosion? Then an explosion proof ultrasonic level sensor might be exactly what you need. This instrument can accurately measure the distance between the sensor and the liquid level without any contact, using ultrasonic waves. It is an intrinsically safe solution that is suitable for use in a variety of environments, from fuel tanks to water reservoirs.

In this article, we will guide you through the process of choosing the right explosion proof ultrasonic level sensor for your needs. We will discuss the key factors to consider,, and give you tips on how to make an informed decision.

Explosion Proof Ultrasonic Level Sensors Operating Principle

Explosion-proof ultrasonic level sensors are devices designed to measure the level of liquids or solids in hazardous environments, where explosive gases or dusts are present. They are specifically constructed to prevent explosions by using materials and designs that can withstand sparks or high temperatures.

Explosion-proof ultrasonic level sensors use sound waves to measure liquid levels without touching the liquid. The sensor emits high-frequency sound waves that bounce off the surface of the liquid and calculate the distance between the sensor and the liquid level. This reading can be displayed on a screen or transmitted to a control system. These sensors are safe for hazardous environments because they don’t touch the liquid.

Read more about: Ultrasonic level measurement

Factors to Consider When Choosing Explosion Proof Ultrasonic Level Sensors

Explosion Proof Ultrasonic Level Sensor is a non-contact liquid level measuring instrument that is easy to install and maintain. It is widely used to measure flammable and explosive liquids such as diesel oil and crude oil, or to measure the height of liquids in explosion-proof environments.

When selecting an explosion-proof ultrasonic liquid level sensor, the following points need to be considered:

  1. The type of medium to be measured (liquid or solid, specific name: clean water, sewage, mud, gasoline, diesel, toluene, sulfur dioxide, etc.).
    • If liquid: Is there steam, fog, foam, waves, agitation, floating objects on the level?
    • If solid: is it solid? Is there dust?
  2. Minimum to maximum temperature and minimum to maximum pressure of the medium;
  3. Corrosive to the medium. If it is placed in a tank, it is necessary to know the material of the tank and whether there is an anti-corrosion lining;
  4. Whether explosion-proof and anti-corrosion are required;
  5. Working environment: such as open ponds, covered ponds, horizontal tanks, vertical tanks, spherical tanks, storage tanks, etc.;
  6. Working voltage: 24VDC or 220VAC;
  7. Output signal: 4~20mA current, 485 communication output, relay output;
  8. Equipment type: split or integrated.

Featured Explosion Proof Ultrasonic Level Sensors we supply.

Explosion Proof Ultrasonic Level Sensor Price

Of course, in addition to the above parameters, the price is also one of the important parameters we need to consider. Sino-Inst manufactures and supplies Explosion Proof Ultrasonic Level Sensors. Has a price advantage. Refer to Explosion Proof Ultrasonic Level Sensor FOB price USD 470.00/pc.
You can contact our sales engineers to get detailed prices, or apply for sales discounts!

Read more about: What Is the Difference Between Class 1 Div 1 and Class 1 Div 2 ?

Notes on Explosion Proof Ultrasonic Level Sensor

  1. If the instrument is used outdoors, a sun visor or a protective box should be installed. To prevent the LCD screen from aging due to long-term sunlight exposure.
  2. If it is used in an environment with corrosive gas, an anti-corrosion sleeve must be installed, and the instrument shell and the inlet and outlet terminals must be tightened.
  3. If it is used in a place with corrosive gas or liquid, or at the seaside or at sea, the anti-corrosion type must be selected.
  4. The wire and cable protection tube should be sealed to prevent water accumulation and bites by rodents such as mice.
  5. Although the instrument has its own lightning protection device. However, when using the instrument in an area prone to lightning strikes, it is recommended to install a special lightning protection device at the entrance and exit of the instrument.
  6. When the instrument is used in a particularly hot and cold place, that is, when the ambient temperature may exceed the working requirements of the instrument, it is recommended to install a high and low temperature protection device around the liquid level instrument.
  7. The ultrasonic probe should be perpendicular to the measured liquid level, and there should be no other obstacles within the range of the ultrasonic emission cone.
  8. For use at <20°C or >60°C, please contact the technical service department in advance.
  9. There is dust, steam and mist in the environment. If there are foams, floats, liquid agitation, waves, etc., please contact the technical service department first.

Read more about Advantages Of Ultrasonic Level Sensors.

More Ultrasonic Level Sensor Applications and Markets

Ultrasonic Water Level Sensors

Ultrasonic sensor for water level measurement Ultrasonic Water Level Sensor refers to the ultrasonic level sensor used to measure the…

More Explosion Proof Level Sensors

An explosion proof level sensor is a type of sensor that is housed within a durable casing capable of containing an explosion or flame. This type of sensor is utilized in situations where it is not feasible to decrease the amount of electrical circuit energy being used.

Sino-Inst provides a variety of Explosion Proof Level Sensors, which have passed the CNEX explosion-proof certification.

Read more about: Ultrasonic Level Sensors for Liquids Applications

In conclusion, choosing the right explosion proof ultrasonic level sensor is crucial for ensuring safety and accuracy in hazardous environments.
When selecting a sensor, it is important to consider factors such as the application environment, accuracy requirements, and certifications compliance. By understanding these key factors and evaluating the top products available on the market, you can make an informed decision that meets your specific needs.

Remember to always prioritize safety and follow installation and maintenance procedures carefully. With the right explosion proof ultrasonic level sensor, you can accurately measure liquid levels without any risk of explosion.

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Different Types of Flowmeters – Technical and Application Analysis

Different Types of Flowmeters Flowmeters are devices used to measure the flow rate of different liquids, steam or gases in a line. They come in different types, such as mechanical, ultrasonic, and magnetic flowmeters.
Mechanical flowmeters use a positive displacement flow measuring device to determine the volume of the fluid passing through. Ultrasonic flowmeters use an ultrasonic sensor to determine the velocity of the fluid, while thermal flowmeters use heat to measure the flow rate. Orifice plates and magnetic flowmeters are some of the most common types of flowmeters used in industry.
Understanding the different types of flowmeters and their principles of operation is essential to selecting the right measuring device for a particular application.

What is a Flow Meter?

A flow meter is a device that measures the amount of liquid, steam or gas that passes through a specific point in a pipe or conduit. It is used in various industries to monitor and control the flow of fluids in pipelines, such as water, oil , gas, or chemicals.

Flow meters can be mechanical, electronic, or ultrasonic, and they work by measuring the velocity, volume, or mass of the fluid.

Flow meters are essential for ensuring that fluid flow rates remain within acceptable limits. And they help prevent damage to equipment and systems due to overloading or underloading. They are also critical in maintaining product quality and process efficiency.

Types of Flowmeters

There are various types of flowmeters used to measure fluid flow, including mechanical, electronic, and ultrasonic. Each type measures the flow rate of a fluid in a different way. Each type of flowmeter has its advantages and disadvantages.

We’ll take a look at the 5 main types of flowmeters that can be found on the market today. Includes differential pressure flowmeters, velocity flowmeters, positive displacement flowmeters, mass flowmeters and open channel flowmeters. More types of flowmeters from Wikipedia.

Differential Pressure (DP) Flowmeters

Differential Pressure (DP) Flowmeters measure fluid flow by detecting the pressure drop across an throttle placed in the flow path, such as an orifice plate, venturi tube, or flow nozzle. The greater the flow rate, the higher the pressure drop, and the flow rate can be calculated based on the pressure difference. DP Flowmeters are widely used due to their simplicity and low cost, and they can be used to measure both liquids and gases.

There are several types of DP Flowmeters, each with its unique design and advantages. Here are some of the most common types:

  • Orifice Plate Flowmeters: They have a circular plate with a hole in the middle that creates a pressure drop as the fluid flows through it.
  • Venturi Flowmeters: They have a conical shape that narrows down the flow path, which causes an increase in fluid velocity and a decrease in pressure.
  • Flow Nozzle Flowmeters: They have a converging inlet section, a throat section, and a diverging outlet section that create a pressure drop across the nozzle.
  • Pitot Tubes: They measure the fluid velocity by detecting the pressure difference between the stagnation point and the point where the fluid flow is parallel to the tube’s axis.

Each type of DP Flowmeter has its advantages and disadvantages, and the best choice depends on the specific application requirements.

Read more about: Differential Pressure Flow Meter Calculation Formula and Calculation Examples; How to Calculate Pressure Drop in a Pipe?

Positive Displacement (PD) Flowmeters

Positive Displacement (PD) Flowmeters measure fluid flow by trapping and measuring the amount of fluid that moves through the meter. The principle of operation is based on the movement of the fluid through a chamber of fixed volume, causing a displacement of the fluid. The flow rate is calculated based on the number of times the chamber is filled and emptied. PD Flowmeters are highly accurate and suitable for measuring low flow rates of both viscous and non-viscous liquids.

There are several types of PD Flowmeters, each with its unique design and advantages. Here are some of the most common types, along with their advantages and disadvantages:

Type of PD FlowmeterPrinciple of OperationAdvantagesDisadvantages
Piston FlowmetersUse a piston moving inside a chamber to measure fluid flow.Highly accurate; Suitable for low to high viscosity fluidsNot suitable for measuring fluids with suspended solids
Oval Gear FlowmetersTwo oval gears rotating in opposite directionsHighly accurate; Suitable for low to medium viscosity fluidsAffected by fluid temperature and viscosity changes
Nutating Disc FlowmetersA disc that “nutates” or wobbles to trap and measure fluid flowHighly accurate; Suitable for low viscosity fluidsAffected by fluid temperature changes
Rotary Vane FlowmetersA rotor with vanes that rotate inside a chamberHighly accurate; Suitable for low to high viscosity fluidsNot suitable for measuring fluids with suspended solids

More details about: PD Flow Meters Selection and Application | Oil-Liquid

Velocity Flowmeters

Velocity Flowmeters measure fluid flow by determining the velocity of the fluid as it flows through the meter. The principle of operation is based on the relationship between the velocity of the fluid and the pressure difference created by the fluid’s motion. Velocity Flowmeters are commonly used for measuring high flow rates of fluids such as water, steam, and gases, and they are often less expensive than other types of flowmeters.

Here are some of the most common types of Velocity Flowmeters along with their advantages and disadvantages:

Type of Velocity FlowmeterPrinciple of OperationAdvantagesDisadvantages
Turbine FlowmetersTurbine rotor spins as fluid flows through itHighly accurate; Suitable for clean fluids with low to medium viscosityAffected by changes in fluid density, temperature, and viscosity
Electromagnetic FlowmetersFaraday’s Law to measure voltage generated by fluid flow through a magnetic fieldHighly accurate; Suitable for measuring conductive fluids such as water and acidsNot suitable for measuring non-conductive fluids
Vortex FlowmetersMeasure fluid flow using the principle of the Karman vortex streetHighly accurate; Suitable for clean fluids with low to medium viscosityCan be affected by changes in fluid density
Ultrasonic FlowmetersUse ultrasonic sensors to measure the time it takes for an ultrasonic signal to travel between two points in the fluid flowHighly accurate; Suitable for measuring fluids of different viscosities, densities, and conductivitiesOften more expensive than other types of flowmeters

Mass Flowmeters

Mass Flowmeters measure the mass flow rate of fluids passing through them, rather than measuring volume or velocity. They work on the principle of thermal dispersion or Coriolis effect, and they can measure the flow rate of both liquids and gases accurately. Mass Flowmeters are highly sensitive and provide accurate readings even with changes in fluid properties, making them ideal for a wide range of industrial applications.

Coriolis Meters:

Coriolis Meters measure fluid flow using the Coriolis effect. The meter consists of a vibrating tube, and as the fluid flows through the tube, it causes a change in the tube’s vibration frequency, which is measured by sensors.

The advantages of Coriolis meters include high accuracy and stability, excellent repeatability, and the ability to measure a wide range of fluids, including liquids and gases.

However, they can be costly, and their performance can be affected by the presence of solid particles or gas bubbles.

Thermal Mass Flow Meters:

Thermal Mass Flow Meters measure the mass flow rate of fluids by detecting the heat transfer from a heated element to the fluid. As the fluid flows over the heated element, it cools it down, and the change in temperature is measured by temperature sensors.

The advantages of Thermal Mass Flow Meters include high accuracy, the ability to measure both liquids and gases, and their simplicity of design.

However, they can be affected by changes in fluid temperature and viscosity, and they may require recalibration if the fluid properties change.

Open Channel Flowmeters

Open Channel Flowmeters are used to measure the flow rate of liquids in open channels, such as rivers, streams, and irrigation canals. They work by using a primary device, such as a flume or weir, to create a constriction in the channel, which causes the liquid to rise and flow through the device. The flow rate is then determined by measuring the height of the liquid above the device and using a formula to calculate the flow rate.

Type of FlowmeterPrinciple of OperationAdvantagesDisadvantages
FlumesSpecially designed constrictionHigh accuracy, low cost, ease of installationAffected by changes in channel shape, require certain amount of head loss
WeirsSharp-crested structureHigh accuracy, low cost, ease of installationAffected by changes in channel shape, require certain amount of head loss
Area-Velocity MetersMeasure velocity at multiple points and combine with cross-sectional areaHigh accuracy, measure flow rates in irregular channels, measure both forward and reverse flowMore complex and costly than other open channel flow meters
Ultrasonic Doppler MetersUse sound waves to measure velocityHigh accuracy, measure flow rates in irregular channels, measure both forward and reverse flowAffected by changes in liquid’s acoustic properties, may require calib

How to select a flow meter?

Here are some of the key parameters that can affect the selection of a flowmeter for a particular application:

  1. Fluid type and properties, such as viscosity, density, and corrosiveness
  2. Flow rate range and required accuracy
  3. Operating conditions, such as temperature, pressure, and fluid velocity
  4. Installation requirements, such as the orientation and size of the pipe
  5. Availability of power or signal inputs for the flowmeter
  6. Environmental conditions, such as the presence of hazardous or explosive materials
  7. Required maintenance and calibration intervals
  8. Compatibility with existing control systems or instrumentation
  9. Cost and budget considerations.

Here are some recommendations for selecting flowmeters for specific fluid applications:

  • For CORROSIVE LIQUIDS: Magnetic flowmeters or Ultrasonic flowmeters can be selected.
  • For HIGH VISCOSITY LIQUIDS: Positive Displacement (PD) flowmeters or Turbine flowmeters can be selected.
  • For STEAM: Vortex flowmeters or DP flowmeters with a flow computer can be selected.
  • For GAS: Thermal Mass flowmeters or vortex flowmeters can be selected.
  • For FOOD AND BEVERAGE: Electromagnetic flowmeter, turbine flow meters or Ultrasonic flowmeters can be selected.
  • For OIL AND GAS: Coriolis flowmeters, gear flow meters, turbine flow meters or Ultrasonic flowmeters can be selected.
  • For HVAC: Thermal flowmeters or Vortex flowmeters can be selected.
  • For WATER TREATMENT: Electromagnetic flowmeters or Ultrasonic flowmeters can be selected.

It’s important to note that the selection of a flowmeter should be based on the specific needs of the application, and factors such as accuracy, repeatability, cost, and installation requirements should be considered when making a selection.

More Flow Measurement Technologies and Applications

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In conclusion, the proper selection and use of Types of Flowmeters are crucial for accurate and reliable measurement of fluid flow in various industrial processes. Each types of flowmeter has its own advantages and limitations, which should be carefully considered before making a decision. However, Sino-Inst, as a leading manufacturer of flowmeters, has various advantages that make it an ideal choice for customers in need of high-quality flow measurement solutions.

With years of experience and expertise, Sino-Inst offers a wide range of flowmeters, including differential pressure, positive displacement, velocity, mass, and open-channel flowmeters, to meet different application needs. Additionally, Sino-Inst provides customized solutions, comprehensive technical support, and excellent after-sales services to ensure customer satisfaction.

Whether you need a flowmeter for liquid, gas, or steam applications, Sino-Inst has the right solution for you. We are committed to providing the best products and services to help our customers improve their processes and achieve their goals. Contact us today to learn more about our flowmeters and how we can help you.

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What Is a Torque Transducer? How to Choose?

Torque transducers are essential tools in many industries that rely on precise measurements of rotational forces. These devices play a crucial role in measuring the torque produced by engines, motors, and other rotating systems.
Whether you’re working in the automotive, aerospace, or manufacturing industry, understanding what a torque transducer is and how to choose the right one is crucial for optimizing performance and ensuring accuracy.
In this blog post, we’ll explore everything you need to know about torque transducers, including their types, applications, and factors to consider when selecting one for your specific needs.

What is torque?

Torque is a term used to describe the twisting or rotational force applied to an object. You can think of it as the force that causes an object to rotate around a fixed axis, like a wheel turning on an axle.

Torque is measured in units of force times distance, such as pound-feet or newton-meters.

In everyday life, you might experience torque when tightening a bolt with a wrench or using a crank to turn a wheel.

In the world of engineering and physics, torque plays a critical role in understanding how machines and engines work, and how to measure and optimize their performance.

More about torque definition and calculation.

What Is a Torque Transducer?

A torque transducer is a device that measures the amount of twisting or rotational force (torque) applied to a rotating system.

It’s like a scale for measuring the torque produced by machines and engines.

Torque transducers can be used in a wide range of industries, such as automotive, aerospace, and manufacturing, to optimize performance and ensure accuracy.

There are different types of torque transducers, including strain gauge, magnetoelastic, and optical, which work by different principles to measure torque.

By providing accurate measurements of torque, torque transducers help engineers and technicians understand how machines and engines are performing and make improvements where necessary.

Torque Transducer Measurement Principle

The measurement principle of a torque transducer is all about detecting and measuring the twisting or rotational force applied to a rotating system.

Torque transducers work by using different methods, such as strain gauges, magnetoelasticity, or optical technology, to sense the amount of torque being applied.

For example, strain gauges work by measuring the electrical resistance of a metal strip that changes as it stretches or compresses in response to the applied torque.

The magnetoelastic type, on the other hand, uses a magnet and a magnetic field to sense changes in the shape of a metal element.

In each case, the torque transducer converts the twisting force into a measurable electrical signal, which can be analyzed and used to optimize the performance of the machine or engine.

Types of torque transducers

Type of Torque TransducerMeasurement PrincipleAdvantagesDisadvantages
Strain GaugeUses metal strip to change resistance when twistedAccurate and cost-effective; Good for low-torque applicationsCan be sensitive to temperature changes
MagnetoelasticUses magnetic field to measure torqueHighly accurate and durable; Good for high-torque applicationsCan be expensive
OpticalUses light to detect changes in material’s propertiesHighly accurate and non-contact; Good for high-speed applicationsCan be expensive and sensitive to vibration
Rotary TransformerUses two coils and a magnetic field to measure torqueHighly accurate and durable; Good for high-torque applicationsCan be expensive and sensitive to temperature changes
HybridCombines two or more principles for more precise measurementCan offer advantages of multiple typesCan be more complex and expensive

Static / Reaction Torque vs. Rotary Torque

When it comes to measuring torque, there are two main types: static/reaction torque and rotary torque.

Static torque refers to the twisting force applied to a non-moving object, such as a bolt or a nut.

Rotary torque refers to the twisting force applied to a rotating object, such as a motor or an engine.

Static torque measurement is important for applications where a component needs to be tightened to a specific torque value, such as in the automotive or aerospace industry.

Rotary torque measurement, on the other hand, is critical for assessing the performance of rotating machinery and ensuring its efficiency and longevity.

Both static and rotary torque measurement have their own unique challenges and require different types of torque transducers.

Understanding the differences between these two types of torque measurement is essential for selecting the appropriate torque transducer for a specific application.

Featured Torque Transducers for Sale

Industrial Applications of Torque Transducer:

Here are some common industrial applications of torque transducers:

  • Automotive industry: measuring the torque applied to bolts during assembly process.
  • Aerospace industry: measuring the torque in engines, turbines, and other rotating machinery.
  • Energy industry: measuring the torque in wind turbines, generators, and other equipment.
  • Manufacturing industry: measuring the torque in production equipment such as lathes and drills.
  • Medical industry: measuring the torque applied to medical instruments during surgical procedures.
  • Research and development: testing the performance and characteristics of new materials and products.
  • Robotics: measuring the torque applied to robotic joints and motors to ensure accuracy and safety.

These are just a few examples of the many industrial applications of torque transducers.

How to choose a Torque Transducer for your application?

Choosing the right torque transducer for your application can be a daunting task, as there are many factors to consider.

Here are some key factors to keep in mind when selecting a torque transducer:

  • Torque range: Make sure the transducer’s torque range is appropriate for your application’s needs.
  • Accuracy: Determine the level of accuracy required for your application and choose a transducer that meets those requirements.
  • Sensitivity: Consider the sensitivity of the transducer to external factors. Such as temperature, vibration, and electromagnetic interference.
  • Speed: Determine the speed at which torque measurements need to be taken and choose a transducer that can provide measurements at that speed.
  • Signal output: Consider the type of signal output required. Such as analog or digital, and ensure that the transducer can provide the necessary signal.
  • Environment: Consider the environment in which the transducer will be used. Including temperature, humidity, and the presence of corrosive materials.
  • Durability: Choose a transducer that is durable enough to withstand the demands of your application.

By considering these factors, you can select a torque transducer that is appropriate for your specific application and provides accurate and reliable measurements.

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Conclusion

Torque transducers are an essential tool for measuring torque in various industrial applications. Whether you are in the automotive, aerospace, energy, manufacturing, or medical industry, selecting the right torque transducer is crucial for ensuring optimal performance, safety, and reliability.

By considering factors such as torque range, accuracy, sensitivity, speed, signal output, environment, and durability, you can select a torque transducer that meets the unique requirements of your application.

If you need to purchase a torque transducer or have any related technical questions, feel free to contact Sino-Inst. We specialize in providing high-quality torque transducers that are reliable, accurate, and durable. Our team of experts is always ready to assist you in selecting the right torque transducer for your specific needs. Contact us today to learn more!

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How to Measure River Water Level?

River water level monitoring is very important. There are many places where remote water level monitoring is required. Such as factory reservoirs, reservoirs for farmland irrigation, water towers for water supply, river courses, dams, etc. It is important to do a good job of remote monitoring of water levels.

Real-time monitoring of water level is also an important part of water conservancy projects, river management, flood control and disaster reduction and other fields.

There are many ways to Measure River Water Level. We only discuss the most ideal two kinds here: radar water level meter and ultrasonic level meter.

Common River Water Level Measurement Methods

The river water level monitoring system can monitor the water level in real time, which is an important link in the fields of water conservancy engineering, river management, flood control and disaster reduction.

How is the water level measured in a river?
What are the common river water level monitoring methods?

  • Radar water level meter
  • Ultrasonic level meter
  • Video method
  • Electrometry
  • Water gauge measurement;
  • Electronic water gauge;
  • Float level gauge;
  • Pressure water level transmitter;
  • Laser water level meter, etc.

Among them, the water gauge is used for manual observation. Other methods are used for automatic observation.

Extended reading: What Is The Difference Between A Point-Level Sensor And A Continuous Level Sensor?

In practical application scenarios, Radar water level meter and ultrasonic level meter have more advantages in monitoring water level.
Next, let’s take a closer look.

radar water level meter

  • Measuring medium: water
  • Measuring range: 0.05m~60m
  • Process connection: G1½A / 1½NPT thread / bracket
  • Process temperature: -40~80℃
  • Process pressure: -0.1~0.3 MPa
  • Antenna size: 42mm lens antenna
  • Antenna material: PTFE
  • Accuracy: ±1mm
  • Protection class: IP67
  • Center frequency: 76GHz~81GHz
  • Launch angle: 6°
  • Power supply: Two-wire system/DC24V
  • Four-wire system/DC24V
  • Four-wire system/AC220V
  • Shell: aluminum (with display)
  • Signal output: RS485 Modbus
  • Display: with display/without display

More about: How does a radar liquid level sensor work?

Advantages of radar water level meters

  1. Low power consumption;
    • The radar water level gauge has low power consumption. The pulse radar water level gauge consumes less than 0.5W. The power consumption of frequency modulation continuous wave radar water level gauge is about 1W. Low power consumption, very suitable for use in solar power supply systems in the wild in mountainous areas.
  2. Easy installation;
    • The radar water level gauge is suspended and installed without additional civil work and land occupation. It can be installed and used in channels, pipelines and rivers
  3. Low maintenance;
    • The radar water level gauge is basically maintenance-free;
    • Non-contact measurement, not limited to the water quality environment, does not damage the water flow structure;
  4. High measurement accuracy, not affected by water level changes;
    • The accuracy of the radar water level gauge can reach 3mm, and the resolution is 1mm. Large measuring range (up to 70 meters or more);
  5. The data is stable and reliable;
    • Not affected by environmental factors such as temperature, humidity, wind speed, rainfall, etc.
  6. Scalability and integration
    • The radar water level gauge can be integrated into the flow monitoring system, water and rain monitoring system, mountain torrent early warning and monitoring system, etc., with high scalability and integration.
  7. Low dependence on the network, low tariffs, and better environmental adaptability.
  8. It is suitable for open water bodies such as reservoirs, lakes, rivers, channels, etc. And water level monitoring projects in small spaces such as inspection wells and tanks. And it can be used in high temperature, high pressure and highly corrosive installation environment.

List of Radar Level Sensors

Ultrasonic water level meter

Measurement rangeLiquid: 0~15m/20m/30m/40mSolid: 0~6m/10m /15m /25m
Blind Area0~15m:0.6m;0~20m:0.8m;0~30m:1.2m;0~40m:1.5m
Accuracy (in air)0.2% of the measuring range
Current Output4~20mA
Output Resolution0.03% of the actual range
Output Load0~500Ω
Switching OutputHigh and low relays normally open
Relay SpecificationsAC250V 5A/DC30V
Display Resolution1 cm
Display Method4-digit LCD (character height 15cm) or 6-digit LED digital tube
Input PowerDC24V (±10%) 80mA or AC220V 50mA
Temperature compensationFull range auto
Medium temperature-45℃~+85℃
Pressure range±0.1MPa
Acoustic beam angle5°(3TL)
Detection period1second
Parameter setting3 position sense button
Cable devicePGl3.5 sealing sleeve
Housing materialABS
Sensor materialPVC
Protection levelIP67
Installation methodThread (flange) or fixing hole (bracket)
Installation requirementsProbe emitting surface should protrude from the vessel mounting port

Featured Non Contact Ultrasonic Level Sensing Devices

Advantages of Ultrasonic level meters

Ultrasonic water level meter has outstanding advantages, which are mainly reflected in the following aspects:

  1. Adopt non-contact measurement, stable and reliable, not easily affected by liquid viscosity and density.
  2. Fixed-point continuous measurement is available, which is convenient for providing remote measurement and remote measurement signals.
  3. Simple structure, easy to read, easy to install and maintain.
  4. Safe and clean, the instrument has a long service life
  5. With temperature compensation function, it can be used in environments with large temperature differences, with high precision and strong adaptability.
  6. With RS-485 communication interface, special echo processing method is adopted to effectively avoid false echo.
  7. There are three ranges of 5m, 10m and 15m, which can be applied in different environments.
  8. High explosion-proof grade (explosion-proof 6Gb) and protection grade (up to IP66/IP67).
  9. The PVDF probe can ensure reliable measurement of the instrument in corrosive liquids or corrosive environments.
  10. High cost performance and low maintenance cost.

River water level monitoring system

The river water level monitoring system is mainly composed of radar water level meter or ultrasonic water level meter, monitoring host and server.

River water level meters are usually installed on the side of river bridges by wall-mounting. Can collect river water level data in real time. Report the data to the monitoring terminal through serial communication.

After the monitoring host receives the data reported by the detector, it communicates via wireless 4G/2G/NB-lot. Report the water level data to the background server in real time. Supervisors can keep abreast of the current river conditions through the business terminal.

The monitoring host usually uses a polymer lithium battery pack. Cooperating with the independent photovoltaic power supply system, it can provide stable power supply for the monitoring host for a long time.

Common communication methods for data transmission include 3G/4G, GSM/GPRS, etc. At present, the 4G mobile signals in the flood-prone areas of most cities have basically been covered. The good signal rate is very high. Have good communication conditions. Therefore, the water monitoring equipment can use 4G as the main channel to upload the monitoring data to the center. And it is backward compatible with 3G/GPRS as a backup channel.

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For measuring the liquid level of a river, whether using a radar water level meter or an ultrasonic water level meter, the most important thing is to achieve effective and stable measurement.

If you have any questions about the selection and installation of river water level meters, please feel free to contact our engineers.

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What Is Turndown Ratio in Flow Meters

What Is Turndown Ratio in Flow Meters? In simple terms, turndown ratio refers to the range of flow rates that a flow meter can accurately measure. This ratio is a crucial factor in selecting the right flow meter for your application, as it determines the meter’s ability to measure low and high flow rates with precision and accuracy.

Choosing a flow meter with a high turnover ratio can save you money and increase efficiency by eliminating the need for multiple flow meters or reducing maintenance and calibration costs. In this blog post, we will explore turnover ratio in flow meters, its importance, and how it impacts various industries.

RFQ Flow Meters

Definition of turndown ratio

So, what exactly is turndown ratio?

Well, it’s the measurement range of a flow meter from the highest to the lowest flow rate it can accurately measure. Essentially, it tells you how much the flow rate can be turned down or decreased while still maintaining accurate readings.

For example, a flow meter with a turndown ratio of 10:1 can accurately measure flow rates from 100 L/H down to 10 L/H.

This ratio is an important consideration when selecting a flow meter for your application, as it determines the meter’s versatility and ability to handle varying flow rates.

A higher turndown ratio means more flexibility and potentially cost savings, as you may not need multiple flow meters for different flow rates.

Why is Turndown Ratio important?

In flow measurement, the turndown ratio indicates the range of flow over which the flowmeter can measure with acceptable accuracy. It is also known as adjustable range. This is very important when selecting a flow meter technology for a specific application.

If the airflow to be measured is expected to vary between 100,000 cubic meters per day and 1,000,000 cubic meters per day. The turndown ratio for a specific application is then at least 10:1. Therefore, the meter requires at least a 10:1 turndown ratio.

Formula for calculating Turndown Ratio

The turndown ratio can be expressed as:
TR = Q(max)/Q(min)

TR = Regulation Ratio
Q(max) = maximum flow
Q (min) = minimum flow

Example calculation

If the gas to be measured varies between 100000 m3/day and 1000000 m3/day.
This particular application has TR = 10:1.
The TR of the required flow meter should be at least 10:1
If the flow meter has a maximum flow rate of 2000000 m3/day, then the required turndown ratio (TR) will be 20:1

Typical turndown ratios for various flowmeters

The examples here are for gas flow, but the same gauge type can be used for liquids, with similar turndown ratios.

Different types of flow meters have varying turnover ratios. Here are some common flow meters and their typical turnover ratios:

It’s important to note that these are general ranges and actual turnover ratios may vary depending on the specific model, size, and operating conditions. When selecting a flow meter, it’s crucial to consider the turnover ratio and ensure that it can accurately measure the flow rate needed for your application.

Choosing the right flow meter for your application

Selecting the right flow meter for your application is crucial to ensure accurate and precise measurements. Here are some key considerations when choosing a flow meter:

  • Flow rate range: Consider the expected flow rate range and select a flow meter with an appropriate turndown ratio.
  • Fluid properties: The properties of the fluid being measured, such as viscosity and corrosiveness, can affect the selection of a flow meter.
  • Environmental conditions: The operating environment, such as temperature and pressure, can impact flow meter performance.
  • Accuracy requirements: Consider the level of accuracy required for your application and select a flow meter that meets those requirements.

To maximize the turndown ratio of your flow meter, follow these best practices:

Proper installation: Ensure that the flow meter is installed correctly according to manufacturer specifications.

Regular calibration: Regular calibration of the flow meter is essential to maintain accuracy.

Maintenance: Proper maintenance of the flow meter, such as cleaning and inspection, can prolong its lifespan and improve performance.

Avoiding extremes: Avoid operating the flow meter at the extreme ends of its turndown ratio range, as accuracy may be compromised.

By considering these factors and following these best practices, you can select and maintain a flow meter that will provide accurate and reliable measurements for your application.

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In conclusion, turndown ratio is an essential factor to consider when selecting a flow meter for your application. It determines the range of flow rates that a flow meter can accurately measure, and a high turndown ratio can increase efficiency and potentially save you money.

Remember to consider the flow rate range, fluid properties, environmental conditions, and accuracy requirements when selecting a flow meter.

By following best practices such as proper installation, regular calibration, maintenance, and avoiding extremes, you can maximize the turndown ratio of your flow meter and ensure accurate and reliable measurements.

By selecting and maintaining the right flow meter, you can improve your operations and increase productivity.

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Turbine Flow Meter Application Case: Demineralized Water

Turbine flow meter is a device used to measure the flow rate of fluids by using a turbine to detect changes in flow velocity. Well, in pharmaceutical manufacturing, precise flow measurements are crucial for ensuring product quality, consistency, and safety. That’s where turbine flow meters come in.
In this blog post, we’ll be taking a closer look at how turbine flow meters are used to measure demineralized water flow in the pharmaceutical industry. And the benefits they provide. So, let’s dive in and explore this exciting application case together!

A turbine flow meter is a type of flow meter that works by measuring the velocity of a fluid or gas as it passes through a turbine rotor. Turbine flow meters are commonly used to measure the flow of liquids and gases in a wide range of applications. They offer a high level of accuracy, especially in high flow rate applications, and can be used for both clean and dirty fluids. Turbine flow meters are also relatively easy to install and maintain, making them a popular choice in many industries.

The working principle of the turbine flowmeter is that a turbine is placed in the center of the pipe, and the two ends are supported by bearings.

As the fluid passes through the flowmeter tubes, it strikes the turbine blades. Generates driving torque to the turbine. Make the turbine rotate by overcoming the conflicting moment and the fluid resistance moment.

In a certain flow range, for a certain fluid medium viscosity, the rotational angular velocity of the turbine is proportional to the fluid flow velocity.

Thus, the fluid flow rate can be obtained from the rotational angular velocity of the turbine. The fluid flow through the pipe can then be calculated.

Turbine flow meters are widely used in various industries for measuring the flow rate of liquids and gases. Here are some common applications of turbine flow meters:

Petroleum industry: Turbine flow meters are used to measure the flow of crude oil, refined products, and natural gas in pipelines and other process applications.

Chemical industry: Turbine flow meters are used to measure the flow of acids, alkalis, solvents, and other chemicals in various chemical processing applications.

Water and wastewater treatment: Turbine flow meters are used to measure the flow of water and wastewater in municipal water treatment plants, wastewater treatment plants, and other applications.

Food and beverage industry: Turbine flow meters are used to measure the flow of liquids such as milk, juices, beer, and other beverages in food and beverage processing plants.

Pharmaceutical industry: Turbine flow meters are used to measure the flow of liquids in pharmaceutical manufacturing processes, such as the production of drugs, vaccines, and other medical products.

HVAC industry: Turbine flow meters are used to measure the flow of air and water in heating, ventilation, and air conditioning systems.

Overall, turbine flow meters are widely used in applications that require accurate measurement of flow rate. Such as process control, quality control, and monitoring of production processes.

Demineralized Water Flow Measurement Case Study

Challenges in measuring demineralized water flow

Demineralized water: water that has been softened. That is to say, the water with part or all of the calcium and magnesium ions removed is the water that does not form scale after boiling. Boilers must use this water.

Demineralized water is super important in making medicine because it needs to be pure and clean. But measuring how much of this water is flowing can be tricky for a few reasons.

  1. The water doesn’t conduct electricity very well, which makes it hard to measure with regular equipment that relies on conductivity.
  2. It needs to be measured with really good equipment that won’t make it dirty.
  3. Air bubbles can form in the water, which messes up the measurements and might even break the equipment.
  4. Temperature changes can also mess up the measurements because the water gets thicker or thinner depending on how hot or cold it is.
  5. The equipment that measures the water flow needs to be taken care of and maintained regularly, which can be a big job, especially in large factories.

So, even though measuring the flow of demineralized water is important, it can be a challenge because of these issues.

Demineralized Water Flow Measurement in a pharmaceutical factory.

Soft water flow measurement in a pharmaceutical factory.
Not long ago, we received an inquiry from a customer about a flow meter for measuring softened water.

After communication, I learned that this is a large local pharmaceutical factory. Therefore, after detailed communication, we learned that the customer needs to install a flow meter for measuring the flow of purified water on the equipment in the newly added pharmaceutical workshop. It is convenient for online real-time monitoring of softened water flow. Conducive to the management of ingredients, saving labor and time costs.

Considering the relatively low conductivity of demineralized water, it is not suitable to use electromagnetic flowmeters. We recommended liquid turbine flowmeters with sensitive response and high precision to our customer.

Featured Turbine Flow Meters

More applications and markets for Turbine Flow Meters

Crude Oil Flow Meter

Crude Oil Flow Meter refers to a type of flow meter that can accurately monitor and measure the flow of…

So, to sum it up, measuring water flow accurately is really important in the pharmaceutical industry, especially when it comes to demineralized water. But, using turbine flow meters can help us measure the water flow more accurately, even though there are challenges like low conductivity and air bubbles. These meters are also easy to maintain and won’t make the water dirty.

In the future, we can expect to see more use of turbine flow meters in the pharmaceutical industry because everyone wants better and more consistent products. With advances in technology and better understanding of the importance of accurate flow measurement, these meters will probably become even more popular.

As Turbine Flow Meters’ Reliable Manufacturer, Sino-Inst Continue to provide users with cost-effective products and services.

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Industrial Gas Measurement with Digital Gas Mass Flow Meters

Digital Gas Mass Flow Meters are a type of flowmeter that can measure gas flow at mass flow rate. Traditional gas flow meters are mainly measured by volume flow. Digital Gas Mass Flow Meters have higher measurement accuracy. We only discuss thermal gas flow meters and Coriolis mass flow meters here.

Featured Digital Gas Mass Flow Meters For Sale

Benefits of Digital Gas Mass Flow Meters

Advantages of Thermal Mass Flow Meters.

  • Measuring the mass flow or volume flow of gas;
  • Do not need to do temperature and pressure compensation in principle with accurate measurement and easy operation;
  • Wide range: 0.5Nm/s~100Nm/s for gas. The meter also can be used for gas leak detection;
  • Good vibration resistance and long service life. No moving parts and pressure sensor in transducer, no vibration influence on the measurement accuracy;
  • Easy installation and maintenance. If the conditions on site are permissible, the meter can achieve a hot-tapped installation and maintenance. (Special order of custom-made);
  • Digital design, high accuracy and stability;
  • Configuring with RS485 or HART interface to realize factory automation and integration;

Read more about: Thermal mass flow meter working principle

Advantages of Coriolis Mass Flow Meters.

  • It can directly measure the mass flow rate of the fluid (this is of great significance for the measurement and control of production processes such as energy metering and chemical reactions);
  • High measurement accuracy (at 0.1% to 0.5%);
  • The measurable ratio is relatively large. Generally, is 10:1 or 20:1;
  • It has a wide range of applications. In addition to normal gas-liquid measurement, it can also measure industrial media that are difficult to measure with general fluid measuring instruments. Such as high viscosity fluid, various slurries, suspensions, etc.;
  • It can measure the density, temperature and other parameters of the measured medium online.
  • The installation requirements are not high, and No requirements for the upstream and downstream straight pipe sections;
  • Reliable operation and low maintenance rate;

Read more about:

How does a Coriolis flow meter work?

Micro Motion Coriolis Flow Meter Working Principle

Applications of Digital Gas Mass Flow Meters

Digital Gas Mass Flow Meters have been widely used in various industries.

Petrochemical Industry: In the petrochemical industry, digital gas mass flow meters are used to measure the flow rate of natural gas, hydrogen, and other gases used in the production of chemicals and fuels. According to a study published by the American Institute of Chemical Engineers, the use of digital gas mass flow meters can help improve the accuracy and reliability of gas measurement, leading to more efficient production processes and reduced energy costs.

Semiconductor Industry: In the semiconductor industry, digital gas mass flow meters are used to measure the flow rate of high-purity gases such as nitrogen, oxygen, and argon used in the manufacturing of electronic components. According to a report by ResearchAndMarkets, the global market for mass flow meters, including digital gas mass flow meters, is expected to grow at a CAGR of 4.4% between 2020 and 2025, driven in part by the increasing demand for high-precision gas flow measurement in the semiconductor industry.

Food and Beverage Industry: In the food and beverage industry, digital gas mass flow meters are used to measure the flow rate of gases such as carbon dioxide and nitrogen used in the production and packaging of food and drinks.

Of course, in other industries, Digital Gas Mass Flow Meters is also playing an important role.

More Gas Flow Measurement Solutions

In conclusion, digital gas mass flow meters are a vital tool for accurate and efficient gas measurement in a wide range of industrial applications. Their ability to accurately measure gas flow rates, even in challenging and varying conditions, makes them an essential component in many industries, including petrochemical, semiconductor, and food and beverage.

As a manufacturer of digital gas mass flow meters, Sino-Inst has many years of experience in gas measurement services. Our products are designed and manufactured to the highest standards, ensuring accurate and reliable gas flow measurement in even the most challenging environments.

If you need to purchase digital gas mass flow meters or have technical questions about gas measurement, please feel free to contact our sales engineers. We are always available to assist you in selecting the right product for your specific needs and ensuring you get the best possible gas measurement solution.

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