Micro flow meters for low flow liquids

Micro flow meters for low flow liquids

Micro flow meters for Low Flow Indicating is a big challenge for the manufacturing industry. The smaller the flow, the more difficult the measurement.

Commonly used Micro flow meters for low flow liquid flow rate include positive displacement/oval gear, mass flow meter, and ultrasonic flow meter.

Sino-Inst offers a variety of  Micro flow meters for flow measurement. If you have any questions, please contact our sales engineers.

Featured Micro flow meters for Sale

Further reading: Industrial LPG/Propane flow meter

A Microflow meter is also called a microfluidic flow meter or a low flow meter. The Micro flow meters we are going to discuss here mainly include gear flow meters, turbine flow meters, ultrasonic flow meters, and mass flow meters.

How to choose a suitable Microflow meter depends on your actual measurement requirements. Let us analyze it together.

Ultrasonic flow meter for Micro flow

Strap on flow meter X3 is a kind of ultrasonic external clamp-on flow meter. Strap on flow meter X3 is easy to install. Suitable for measuring pipe diameter Φ9.53~Φ90.

ProductStrap on Flow meter
ModelX3
Flow range0.1m/s~5.0m/s
Accuracy±2.0%
Repeatability0.80%
Pipe sizeφ6.35~φ90
Data storageDaily, monthly, and Annual. Flow Totalizer
Analog output4~20mA, Maximum load: 600Ω
Alarm outputDCT, Upper and lower limit alarm function(optional)
CommunicationRS485,support Modbus communication protocol
Power supply24VDC
Cable length2.0m
KeypadFour light touch buttons
ScreenOLED 128*64 displayscreen
UnitsMetric and imperial units are available, Cubic Meters(m3), Liters(L), USA Gallons(GAL)/hour,/min,Default unit setting:m3/h
TotalizerSix bit digit
Piper materialStainless steel pipe, carbon steel pipe, copper pipe, plastic pipe
Case materialAluminum alloy
Environment temp.0℃~50℃(32°F~122°F)
Medium temp.0℃~50℃(32°F~122°F)
Environment humidit0-95% relative humidity, without condensation
IP GradeIP54

Turbine Micro flow meter

The micro flow meter is a special flow meter designed to measure the micro flow using the turbine principle. It has extremely high accuracy, especially under high temperature and high pressure conditions. Due to the smart structure design, no precipitation will be formed during work, so the work of the instrument is completely “clean”.

MaterialShell: brass nickel plated/brass/plastic

Bearing: INO×18/8 (1.4305) stainless steel

Impeller: PVDF (polyvinylidene fluoride)

Magnet: SrFeO ceramic, ultrasonic welding
sealMVQ (silicone rubber “O” ring)
temperature range-10℃~+100℃
Accuracy class±2%
Repeatability±0.20%
Pressure rangeMaximum 2MPa
Installation methodHorizontal installation
Dimensions (L×B×H)40×55×40mm
connectionMPM connector
Provide power4.5~24VDC
OutputOpen collector
Maximum (extra) voltage output25VDC
Maximum current output25mA
ThreadG1/8 or G1/4

Know more about: Turbine type Flow Meter

Micro motion flow meter

Micro Motion Coriolis Flow Meter is a flow meter made according to the Coriolis acceleration theory. Z-Series Straight Tube Micro Motion Coriolis Flow Meter simultaneously measures mass flow, density, temperature and viscosity.

Liquid Accuracy / Repeatabilityup to ±0.2± of rate (up to ±0.1± of rate)
Gas Accuracy / Repeatability±0.20± of rate
Density Accuracy / Repeatability±0.002 g/cm3 (±0.0005 g/cm3)
Line Size1/4″ (DN8) – 2″ (DN50)
Pressure Rangeup to 1450 psig (100 barg)
Temperature Range-60 to 300 F (-51 to 149 C)
Read more about: The Pros and Cons of Micro Motion Flow Transmitters

How does micro motion flow meter work?

The micro-motion mass flowmeter is a flowmeter made according to the Coriolis acceleration theory. There is a straight tube that rotates in a plane around a fixed axis O at an angular velocity w, and a particle in the tube moves outwards along the straight tube at a speed v. Because The mass point m is in a system with both rotational motion and linear motion, so it will obtain two accelerations.

Serving size:

① Centripetal acceleration a, its value is rw^2 (r is the distance from the particle m to the axis O), and the direction points to the axis O.
② Tangential acceleration ac, its value is 2uw. The direction is perpendicular to a, it comes from the rotating pipe. At the same time it produces a reaction force to the pipe. This reaction force is the Coriolis force. Its calculation formula is:

F=2muw —————-(3-8)

Where:
F is Coriolis force, N;
w is the angular velocity, 1/s;
u is the radial velocity in the rotating system, m/s,
m is the mass of the moving object, kg.

If the density of the fluid is p, the tangential Coriolis force on any section of pipe △x is:

△F=2pA△xuw ———(3~9)

Where:
A is the cross-sectional area of ​​the pipe.

In the formula (3-9), pAu is the natural flow rate of the fluid, set as QM’, then the formula (3-9) can be expressed as:

△F= 2w△xQm————-(3-10)

From the above equation, we can know the mass flow Qm as long as the Coriolis force △F is measured. This is the measuring principle of micro-motion mass flowmeter.

Extended reading: U-series Liquid Mass Flow Meter | Liquid-slurry flow measure

Gear flow meter for Micro Flow

Micro Flow Meter is a micro oval gear flow meter. DN4-DN10. Suitable for flow measurement of various low-flow liquids.

Micro Flow Meter has strong adaptability to the viscosity of the liquid to be measured. There is no special Especially suitable for automobile fuel consumption, boiler fuel, medicine, food, chemical raw materials, wine, milk, vegetable oil cans Accurate measurement of small flow rates of various liquids.

Diameter (mm)Flow Range(L/H)
41-100
62-200
850-500
10100-1000

Extended reading: Turbine Insertion Flow Meter for Large Diameter Pipeline

Of course, if the medium you need to measure is not a small flow rate. Then you can consider using other types of flow meters.

For example, if you need to measure the wastewater flow of a 2-inch pipe, then you can refer to Magnetic Flow Meters Guides.

Frequently
Asked
Questions

A low flow meter is a meter specially used to measure small flow. There are many common flowmeters suitable for measuring tiny ones. Such as differential pressure type, float type, volume type, and so on. Some of these flow meters are suitable for measuring large flow rates. It is also suitable for measuring small flow. Others specialize in designing solutions for measuring small flow rates.

Flow rate meter, also known as “flow meter”, is an instrument that measures the speed of water flow. There are many kinds of models by and flow meter. For example, there are two types of rotary cup type and rotary paddle type flow meters commonly used in hydrological stations.

Liquid flow meters refer to instruments that can be used to measure the volume flow or mass flow of liquid media.

Flowmeter is one of the important measuring instruments in process automation instruments and devices. According to the physical properties of the measured medium, it can be divided into liquid flow meters and gas flow meters.

Among them, there are many types of liquid flow meters. Common liquid flow meters are vortex flowmeter, turbine flowmeter, electromagnetic flowmeter, ultrasonic flowmeter, positive displacement flowmeter, differential pressure flowmeter, rotameter, open channel flowmeter, Coriolis mass flowmeter Wait.

Extended Reading: Sanitary Flow Meters for Beer, Wine and Spirits

There are many methods and tools for measuring and controlling liquids. But it should be selected according to the actual working conditions on-site. Every instrument that measures liquid flow has its own characteristics. Choose according to its applicable characteristics. Only in this way can the performance of the instrument be brought into play.

There are many types of flowmeters, the most commonly used are as follows: 1. Electromagnetic flowmeter 2. Vortex flowmeter 3. Ultrasonic flowmeter 4. Orifice flowmeter 5. Precession vortex flowmeter

The user must provide the following parameters to select a suitable flowmeter.

  1. What medium to measure
  2. Measure the temperature of the medium, medium density, viscosity, etc.
    3.Measuring medium: pressure.
  3. Measure the minimum flow rate of the medium, the common flow rate and the maximum flow rate
  4. Measure the pipe diameter
  5. Requirements for instrument power supply and output signal
  6. Requirements for meter display and measurement accuracy
  7. Whether there is a signal interference source at the installation site, and whether it meets the conditions for on-site installation of the flowmeter

The user gives the above parameters, Sino-Inst, as a manufacturer of flow meters, can select a suitable flow meter for you. Below we introduce the above several common flow meters are usually used in which medium measurement.

Read more about: Demineralized Water Flow Measurement Case Study

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Biogas Flow Meters Selection Guide

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Digital Beer Flow Meters

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LPG flow meters

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Wet Gas Flow Meters

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Industrial LPG/Propane flow meter

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Clamp on Flow Meters for Liquid Pipes

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Cryogenic Flow Meters for Sale

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Sanitary Flow Meters for Sale

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Extended reading:
What is the K-factor in a flow meter?
Cryogenic Flow Meters|Liquid Nitrogen-Liquid Oxygen-LNG fluids

Sino-Inst, Manufacturer for Microflow meters for low flow liquids. For example crude oil flow meter, diesel flow meter, gasoline flowmeter.

Sino-Inst’s Microflow meters for low flow liquids, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, US, and other countries.

Clamp on Flow Meters for Liquid Pipes

Clamp on flow meters refers to the non-contact flow meter, or strap-on flow meters, which clamps the ultrasonic sensor outside the pipeline for measurement.

Clamp on flow meters installs the sensor clamp outside the pipe. No changes to the pipeline are required. The measurement is simple and flexible. Used for small to large pipe diameters. Clamp on flow meters can be installed permanently, or portable, hand-held, etc.

Sino-Inst offers a variety of  Clamp on flow meters for flow measurement. If you have any questions, please contact our sales engineers.

Best clamp-on flow meters for sale

Clamp On flow sensor for clamp-on flow meters

  • With powerful magnets, when measuring steel pipes and cast iron pipes, you only need to attach the sensor to the outer wall of the pipe.
  • High temperature sensor with high temperature resistant strong magnet, when measuring steel pipe and cast iron pipe, only need to attach the sensor to the outer wall of the pipeline.
  • Equipped with a ground wire terminal, it can be used in occasions with strong electromagnetic interference.
  • It can be fixed by steel belt, steel wire rope, tension belt and special clamp.
  • The upper cover of the sensor marked the emission direction of the ultrasonic signal.
  • After the junction box is filled with glue, the protection level can reach IP68.
  • Complete specifications, divided into three types of large, medium and small, measuring pipe diameter range DN15~DN6000mm, temperature range: -40~90℃. -40~160℃.
  • According to different uses, standard clamp-on sensors are divided into two categories: portable and fixed.
Types Picture Spec. Model Measurement Range Temperature Dimension
Clamp on  Small Size TS-2 DN15~DN100 -30~90℃ 45×25×32mm
Medium Size TM-1 DN50~DN700 -30~90℃ 64×39×44mm
Large Size TL-1 DN300~DN6000 -30~90℃ 97×54×53mm
High
Temperature
Clamp on
Small Size TS-2-HT DN15~DN100 -30~160℃ 45×25×32mm
Medium Size TM-1-HT DN50~DN700 -30~160℃ 64×39×44mm
Large Size TL-1-HT DN300~DN6000 -30~160℃ 97×54×53mm
Mounting
Bracket
Clamp on
Small Size HS DN15~DN100 -30~90℃ 318×59×85mm
Medium Size HM DN50~DN300 -30~90℃ 568×59×85mm
Extended EB-1 DN300~DN700 -30~90℃ 188×59×49mm
High
Temperature
Mounting
Bracket
Clamp on
Small Size HS-HT DN15~DN100 -30~160℃ 318×59×110mm
Medium Size HM-HT DN50~DN300 -30~160℃ 568×59×110mm
Extended EB-1-HT DN300~DN700 -30~160℃ 188×59×49mm

Extended Reading: Liquid Turbine Flow Meter

Portable Clamp On flow meters

Portable clamp-on flow meters refer to the host form of clamp-on flow meters.

Of course, the host of Clamp-on flow meters can be portable, hand-held, and permanently fixed.

A handheld ultrasonic flow meter realizes the non-contact measurement of liquid flow. Also often referred to as Portable Clamp-On Ultrasonic Flow Meter for Liquids.

Handheld Ultrasonic Flow Meter ( Model:2000H) has been successfully applied to measurement work in various industries. The measuring range is 20-6000mm (0.5-20 inches). A non-contact measurement method is adopted. Flexible operation and easy to carry. Conductive or non-conductive, corrosive or non-corrosive liquids can be measured. Various fluids: water, pure water, sewage, seawater, chemical fluids, river water, fuel Oil, etc. can be measured.

Handheld Ultrasonic Flow Meter Reference price: USD 470.00/pc

Read more about Digital Water Flow Meters

New Strap on flow meter X3

Strap-on flow meter X3 is a kind of ultrasonic external clamp-on flow meter. Strap on flow meter X3 is easy to install. Suitable for measuring pipe diameter Φ9.53~Φ90.

Strap on flow meter X3 can meet the needs of different pipe materials: stainless steel pipe, carbon steel pipe, copper pipe, plastic pipe, PVC, PVDF, PPH, PPE, etc.

Strap on flow meter X3 almost meets the measurement of different clean fluids: various acids, alcohols, chemical solvents, alcohol, drinking water, Coca-Cola water… etc.

Read more about: what is gpm;

Clamp On flow meters for water

Advantages of Clamp-on flow meters to measure water:

  1. This is the most obvious difference between the clamp-on ultrasonic flowmeter and the electromagnetic flowmeter. The clamp-on ultrasonic flowmeter is not affected by the conductivity of the fluid. It can accurately measure pure water or other fluids with low conductivity that cannot be measured by electromagnetic flowmeters.
  2. The accuracy of the clamp-on ultrasonic flowmeter fully meets the measurement requirements. The accuracy is usually ±1%, and ±0.5% after correction.
  3. The external clamp ultrasonic flowmeter has a measuring probe outside the pipe wall. It is tightly connected to the pipe wall through a coupling agent. It is not in direct contact with the measured medium. There is no baffle, and its operating life can be well guaranteed.
  4. Strong anti-interference ability. The power supply has a wide range to meet the needs of the site.
  5. The external clamp type ultrasonic flowmeter is also very convenient to install. Just install the external clamp sensor on the outer pipe to avoid cutting off the pipe and polluting the demineralized water.

You may like: Digital Flow Meters Guide| Liquid and Gas

Clamp-on flow meter for gas

The gas ultrasonic flowmeter can not only measure high-pressure gas, but also measure atmospheric gas, including gas in steel pipe, which was a worldwide technical problem before.

For example air, argon, carbon monoxide, ethane, ethylene, helium, hydrogen, natural gas, nitrogen, nitrous oxide, oxygen, process gas, propane, saturated steam, acid gas, etc.

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Frequently
Asked
Questions

Clamp-on flow meters can be installed on new or existing pipes and sit on the outside of the pipe. This saves time and money since no cutting into the pipe is required. 

Clamp on Ultrasonic Flow Meter adopts the measurement principle of time difference method. It uses the ultrasonic wave emitted by the sensor to propagate in the flowing fluid. The sound wave propagation speed in the downstream direction will increase, and the backward direction will decrease. In the same propagation distance, there will be different transmission times. According to the difference between the transmission time and the measured The relationship between fluid velocity measures the fluid velocity.
The flow rate of the fluid is different in different positions in the tube. The flow rate in the center of the tube is faster than the flow rate near the wall of the tube. The flow velocity distribution of the fluid in the pipeline can be represented by the flow velocity cross-sectional distribution diagram.
By setting the flowmeter and considering the cross-sectional distribution of the flow velocity, the average flow velocity can be calculated. Then the volume flow of the fluid can be obtained according to the cross-sectional area of the pipe.

Notes:
V measure fluid velocity
M ultrasonic reflection times
D pipe diameter
θ The angle between the ultrasonic signal and the fluid
T up The time when the downstream sensor transmits the signal to the upstream
T down Time from upstream sensor to downstream
ΔT = T up – T down

Read more about: Ultrasonic flow meters types & technical guide

Ultrasonic flowmeters use sound waves to determine the velocity of a fluid flowing in a pipe.
At no flow conditions, the frequencies of an ultrasonic wave transmitted into a pipe, and its reflections from the fluid are the same.
Under flowing conditions, the frequency of the reflected wave is different, due to the Doppler effect.
When the fluid moves faster, the frequency shift increases linearly.
The transmitter processes signals from the transmitted wave, and its reflections to determine the flow rate.

Extended reading: Ultrasonic Insertion Flow Meter for Lined/Large Pipes

Sino-Inst, Manufacturer for Ultrasonic Flow Meters. It can measure a single sound-conducting liquid medium of DN 15—6000mm. It can measure even liquids such as water, seawater, oil, and slurry.

Sino-Inst’s Ultrasonic Flow Meter, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, the US, and other countries.

Refrigerant Flow Meter

Refrigerant flow meter is used for common liquid and gas refrigerant flow measurement.

There are more than 80 kinds of substances that can be used as refrigerants, the most commonly used are ammonia, freons, water and a few hydrocarbons. Accurate measurement of refrigerant flow can effectively control production and save production costs.

Sino-Inst offers a variety of  Refrigerant Flow Meters for flow measurement. If you have any questions, please contact our sales engineers.

Featured Refrigerant Flow Meters for Sale

Common industrial refrigerants

  1. Water

Using water as a refrigerant is a low-cost solution that is completely non-toxic, easily available and environmentally friendly. Read more about: Digital Water Flow Meters

  1. R134A Hydrofluorocarbon

This is a hydrofluorocarbon (HFC) and haloalkane refrigerant, commonly known as halothane or Freon 134A. As a refrigerant, it has completely stable thermal characteristics, low toxicity, non-corrosiveness and non-flammability. It is widely used in automobile air-conditioning units and industrial chillers.

  1. R744 carbon dioxide
    The use of carbon dioxide as a refrigerant is advantageous because it is non-flammable and non-toxic.
  2. R717 ammonia

Ammonia (R717) is a refrigerant and is a halogen-free chemical. This is the most commonly used refrigerant in chillers. It has the highest heat absorption rating, which makes it ideal for use in small portable chillers without the need for large cooling equipment.

  1. HCFC

This is a group of refrigerants composed of HCFC compounds. They have a high GWP and are very toxic. Examples of refrigerator refrigerant types in this group include R2, R123, R124, and R151.

  1. HCS

Hydrocarbons are another refrigerant used in domestic and industrial refrigeration. Common refrigerant hydrocarbons are R600A (isobutylene) and R290 (propane).

These refrigerant types are highly flammable and therefore require careful special installation. As we all know, propane has no potential for ozone depletion, so it is suitable for environmentally friendly industrial chillers.

7. 407C Rand

The combination of hydrofluorocarbon difluoromethane (R32), pentafluoroethane (R125) and 1,1,1,2-tetrafluoroethane (R134A) will respectively provide heat, reduce flammability and reduce pressure. This refrigerant is considered to be the most suitable substitute for the R-22 refrigerant system, which will be phased out in 2020.

  1. R404A

If the cooling process requires medium and low temperature refrigerants, R404A should be considered. This is a mixture of hydrocarbons that can be used in various commercial environments, such as supermarkets and cold storage rooms.

9. R410A type

For general air conditioners, R410A is an azeotropic mixture of hydrofluorocarbons that can be used. It has no harmful effect on the ozone layer. With the phasing out of R22 refrigerant, it has become more and more popular.

  1. R448A type

This is a non-flammable HFC mixture used to replace R22 and R404A in domestic and commercial refrigeration systems. It is toxic and requires careful handling, installation and storage.

  1. R449A type

R449A is another HFC mixture with similar composition to R448A. It is used as a substitute for R404A and R507A refrigerants in medium and low temperature applications.

One of the main advantages of R449A is that it can be easily retrofitted in old refrigeration systems or installed in newer models. Another advantage is its environmental friendliness and low GWP.

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Liquid Refrigerant Flow Meter

Gear flow meter is a micro digital positive displacement flow meter. Can measure very small flow rates and quantify small volumes of liquid. High and low temperature resistance (-196℃-200℃).

The Gear flow meter for Micro flow is made of stainless steel and is used for precise continuous or intermittent measurement of the flow or instantaneous flow of liquid. It is especially suitable for the flow measurement of heavy oil, polyvinyl alcohol, grease and other high-viscosity media. It can measure the viscosity Fluids up to 10000Pa.s.

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Mass Refrigerant Flow Meter

Mass flow meter directly measures the mass flow of the medium passing through the flow meter. It can also measure the density, temperature and viscosity of the medium

Mass flow meter is a flow measuring instrument that measures the mass flow in the pipeline. The volume of a fluid is a function of fluid temperature and pressure and is a dependent variable. The quality of a fluid is a quantity that does not change with time, space temperature, and pressure.

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Sino-Inst, Manufacuturer for Refrigerant Flow Meters. For example: Ammonia, Freon-12, Freon-22, R134, R22.

Sino-Inst’s Refrigerant Flow Meters, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, US, and other countries.

Featured Hydrogen flow meters

How to choose a Hydrogen flow meter? Hydrogen is a valuable and widely measured industrial gas. Custody transfer metering is a very important feature of hydrogen flow measurement.

Common gas flow meters include thermal mass flow meters, vortex flow meters, precession vortex flow meters, and gas ultrasonic flow meters. How to select a hydrogen flow meter? Next, we will discuss in detail.

Sino-Inst offers a variety of Hydrogen flow meters for flow measurement. If you have any questions, please contact our sales engineers.

Characteristics of hydrogen

Hydrogen (chemical formula H2) consists of two hydrogen atoms, which is colorless, tasteless, odorless, non-toxic, and flammable. With a molecular weight of 2, and a specific gravity of 0.0695, hydrogen is considered the lightest gas, more than 14 times lighter than air (mv=28.8).

Hydrogen is very flammable. Under normal pressure, a mixture with a hydrogen content of 4.0% to 74% can be flammable. Since the minimum ignition energy of hydrogen (0.02mJ—one order of magnitude smaller than the minimum ignition energy of hydrocarbons) is very small, strict precautions must be taken to prevent leakage.

The most preferred hydrogen flow meter

Thermal Mass Flow Meter can directly measure the mass flow of various gases. Unaffected by changes in viscosity, density, temperature, or pressure.

Thermal Mass Flow Meter is a true mass flow meter. No temperature and pressure compensation is required. Thermal gas mass flow meters are designed based on the principle of thermal diffusion. Including natural gas, coal gas, liquefied gas, flare gas, argon, carbon dioxide and other mixed gas flow measurement.

Extended reading: Gas Mass Flow Meter

Mass flow measurement of hydrogen

At present, the Coriolis mass flowmeter and thermal gas mass flowmeter are the most reliable and the most reliable hydrogen flow measurement applications. Both of these are flow meters for direct mass flow measurement, and neither have movable parts and have a large range. The fluid contact surface is made of 316L, which improves the durability and safety of field application.

The sensors of Coriolis mass flowmeter and thermal gas mass flowmeter are all welded. Because the pressure sensor interface and temperature sensor are not required to correct the flow reading to the volume flow under the standard state. Therefore, the system pipe joint used Be reduced to a minimum.

The sensor connection method has flange connection, flange to clamp connection, thermal gas mass flowmeter can also provide large pipeline plug-in connection.

Coriolis mass flowmeters and thermal gas mass flowmeters can provide up to 0.5% accuracy due to their excellent detection technology, which has huge advantages in trade settlement and measurement.

These two types of flow meters have advanced measurement technology, good long-term application stability, and extremely low on-site maintenance costs. They are very popular measuring instruments.

The shortcomings of Coriolis mass flow meters: large pipe diameters are bulky, inconvenient to install, and extremely expensive to purchase. It is inferior to the thermal gas mass flowmeter in the small flow measurement characteristics.

Disadvantages of thermal gas mass flow meters: the high flow rate range is not as good as Coriolis mass flow meters. In order to accurately measure the hydrogen flow rate, it is necessary to use real flow calibration for the flow meter calibration.

Hydrogen flow meter—Precession Vortex Gas Flowmeter

Precession vortex flowmeter is a new type of gas flowmeter. It can be used for the measurement of natural gas, propane, air, nitrogen and other gases.

Precession Vortex Gas Flowmeter, like vortex flowmeter, is a velocity flowmeter. The cost performance of the intelligent precession vortex flowmeter is higher than vortex flowmeter. The intelligent precession vortex flowmeter can only measure gas. Precession Vortex Gas Flowmeter can be made into an integrated temperature and pressure compensation. And can measure various gases. Such as compressed air, oxygen, biogas, natural gas, coal gas, etc.

Precession Vortex Gas Flowmeter reference price: DN50, USD 600.00/pc.

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More Featured gas flow meters

A gas flow meter is an instrument for measuring the flow of gas. Installed in the pipeline to record the amount of gas flowing through.

Can measure blast furnace gas, coke oven gas, coal gas, air, nitrogen, acetylene, phosgene, hydrogen, natural gas, nitrogen, liquefied petroleum gas, hydrogen peroxide, flue gas, methane, butane, chlorine, gas, biogas, carbon dioxide , Oxygen, compressed air, argon, toluene, benzene, xylene, hydrogen sulfide, sulfur dioxide, ammonia, etc.

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There are mainly the following types of gas flow meters:

  1. Vortex flowmeter:

It is mainly used for flow measurement of industrial pipeline medium fluid, such as gas, liquid, vapor and other media. Its characteristics are small pressure loss, large measuring range and high accuracy.

When measuring the volume flow under working conditions, it is hardly affected by the fluid density, pressure, temperature, viscosity and other parameters. There are no movable mechanical parts, so the reliability is high and the maintenance is small. The instrument parameters can be stable for a long time.

  1. Gas turbine flowmeter:

The gas turbine flowmeter is a new generation of high-precision and high-reliability gas precision metering instrument developed by itself by absorbing the advanced technology of domestic and foreign flow meters, optimized design, and integrated theories of gas mechanics, fluid mechanics, and electromagnetics.

With excellent low and high pressure metering performance, multiple signal output methods and low sensitivity to fluid disturbances, it is widely applicable to the metering of natural gas, coal-based gas, liquefied gas, light hydrocarbon gas and other gases.

Extended reading: Buy Digital Gas Flow Meters & Controllers For Air-O2-N2-CO2

  1. Integrated orifice flowmeter:

It is a high-range ratio differential pressure flow device that is composed of a standard orifice plate and a multi-parameter differential pressure transmitter (or a differential pressure transmitter, a temperature transmitter, and a pressure transmitter).

It can measure the flow of gas, steam, liquid and natural gas, and is widely used in process control and measurement in the fields of petroleum, chemical industry, metallurgy, electric power, heating, and water supply.

  1. V cone flowmeter:

V-cone flowmeter is widely used in petrochemical, natural gas and other fields due to its simple structure, firmness, easy duplication, strong versatility, and low price.

This product overcomes the standard orifice plate, venturi tube, nozzle and other throttling devices, such as easy to wear, large pressure loss, small range (range ratio), high on-site installation conditions, and excessively long straight pipe sections. It can accurately measure the flow rate of various fluids in a wide range of Reynolds number.

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Why should you never measure hydrogen and oxygen together with a flow meter?

Because hydrogen is a flammable gas. Oxygen is a necessary condition for combustion. Measure if oxygen and hydrogen are mixed. It is easy to explode.

Therefore, when we choose a hydrogen flowmeter, we must remember to choose an explosion-proof flowmeter!

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Sino-Inst offer over 5 Hydrogen flow meters with Best Price.

A wide variety of Hydrogen flow meters options are available to you, such as free samples, paid samples.

Sino-Inst is Hydrogen flow meters suppliers, located in China. Mass Flow Meters products are most popular in North America, Mid East, and Eastern Europe. The United States, and India, which export 99%, 1%, and 1% of Hydrogen flow meters respectively.

Hot Water Flow Meters

Hot Water Flow Meters Improve Heating-Boiler System

Hot water flow meters refer to flow meters that can measure and indicate the flow of high temperature water. Hot water is widely used in industry and civil use. Such as heating systems, baths, boilers, industrial indirect heating, heat transfer, etc. There are many types of water flow meters. Some of the most common types include electromagnetic flow meters, turbine flow meters, and vortex flow meters. These meter types have unique features that distinguish them from each other. According to the function of the hot water flow transmitter and the user’s budget. You can choose a suitable flow meter to monitor the hot water pipeline.

Features of Hot Water Flow Measurement

What are the characteristics of hot water flow measurement? Let’s take a look.

  1. The temperature of the measured fluid is not very high. When the flow meter is installed at the entrance of the heat exchanger body. The temperature of the fluid is generally not higher than 140°C. When the liquid outlet of the heat exchanger is installed, the flow temperature is lower.
  2. The measured fluid pressure is not very good either. In order to send hot water to the highest floor in the building heating system, the pressure is sometimes higher. In the ground heating system, the highest pressure is 1MPa.
  3. The pipe diameters vary in size. The smallest user, the pipe diameter is only DN20~DN40. The large-diameter flowmeter sometimes reaches about 1m.
  4. Better cleanliness. Hot water is not as clean as tap water. The solid matter in the single water and its viscosity will not have a big impact on the general flowmeter.
  5. Corrosive. Fresh water does not corrode the flowmeter. However, geothermal water has a certain degree of corrosion. Because it contains chloride ions and so on. Ordinary stainless steel materials are corroded, and the higher the fluid temperature, the more severe the corrosion.
  6. The requirement for scope is not high. The pumps used in power plants (stations) to deliver hot water are generally combined in size. When the hot water supply is at its maximum, usually several large pumps are opened. When the heat supply is the smallest, generally only a small pump is turned on. The ratio of the maximum flow rate to the minimum flow rate is about 5~10. A flow meter for heat measurement of a single user. In the heating season, the flow measurement range of up to 10 can meet the demand. After the hot water valve is turned off, the market value of the flow should be 0.

Extended Reading: Insertion Flowmeter Types

Hot Water Flow Meter Types

Hot water is the most widely used heat carrier liquid. Due to the difference in use and design, the water supply temperature is commonly used in several grades such as 60℃, 90℃, and 130℃. There are fresh water and geothermal water in the varieties of water. The temperature of geothermal water cannot be determined independently, but it must be above 60°C to have use-value. Flow Meter Selection Guide 101: Find the Perfect Fit for Your Application

Magnetic Water Flow Meter provide highly accurate flow measurements for a wide variety of conductive fluid applications. Magnetic Water Flow Meter is a volumetric flow meter that measures liquids or liquid slurries that have a minimum conductivity of 5 µS/cm.

An electromagnetic flowmeter is an ideal instrument for hot water flow measurement. Its significant advantages are as follows.

  • The pressure loss is negligible. Because the inner diameter of the measuring pipe is the same as that of the pipe.
  • From small to large caliber, the series is complete.
  • The measurement accuracy is high, and the high accuracy can still be achieved when the flow rate is very low.
  • The temperature grade can meet the needs. Among them, the temperature resistance rating of 120°C can meet the measurement needs of most objects. The temperature resistance rating of 180°C can meet the needs of measurement objects with fluid temperatures higher than 120°C.
  • The pressure level can meet the measurement needs. In the electromagnetic flowmeter product sample, the pressure level of the finalized large-caliber electromagnetic flowmeter can only reach 0.6-1MPa. But it can be used as a special order to meet the requirements of objects with higher pressure.
  • Corrosive series products. Geothermal hot water has different corrosive properties due to different production areas. For geothermal hot water containing chloride ions, electromagnetic flowmeters with PTFE lining and titanium electrodes have met the needs.
  • Strong adaptability to the vibration of the pipeline and the environment.
  • It can measure pulsating flow with low pulsating frequency.

Extended reading: 2 inch Water Flow Meter

The turbine flow meter for hot water can measure soft water, soft water and RO water. These are the main water types best suited for turbine flow meters. The maximum hot water temperature of the turbine flowmeter is 150 degrees Celsius.

Turbine flowmeters are based on the principle of torque balance and belong to velocity flow meters. It is widely used in petroleum, chemical, metallurgy, water supply, papermaking and other industries. It is an ideal instrument for flow measurement and energy saving.

  • The function of the turbine flowmeter as a hot water flow meter:
  • High accuracy. Generally up to ±1%R, ±0.5%R, high-precision type up to ±0.2%R;
  • The repeatability is good, and the short-term repeatability can reach 0.05%~0.2%. It is because of the good repeatability, such as frequent calibration or online calibration can get extremely high accuracy. It is the preferred flowmeter in trade settlement;
  • Output pulse frequency signal. Suitable for total measurement and connection with computer. No zero drift, strong anti-interference ability;
  • High frequency signals (3-4kHz) can be obtained. Strong signal resolution;
  • Wide range, medium and large diameters can reach 1:20, and small diameters are 1:10;
  • The structure is compact and light. It is convenient to install and maintain, and has a large circulation capacity;
  • Suitable for high-pressure measurement. No holes are required on the meter body, so it is easy to make a high-pressure meter;
  • There are many types of sensors. Various types of sensors can be designed according to the special needs of users, such as low temperature type, two-way type, downhole type, sand mixing type, etc.;
  • It can be made into a plug-in type, suitable for large-caliber measurement. The pressure loss is small, and the price is low.

Extended Reading: Metal Tube Flow Meter Applications

Use a vortex flowmeter to measure hot water. The pipe diameter of the boiler feed water is below 300mm, which is exactly the pipe diameter range of the full-tube vortex flowmeter.
Different from measuring steam, when measuring hot water, the installation of vortex flowmeter should ensure that the pipe is full and there is no air. The horizontal installation is suitable for the lowest point. When vertical installation, the hot water should flow from bottom to top. Inaccurate.

  • Features of measuring hot water flow with vortex flowmeter:
  • The temperature of the hot water is not very high, and the maximum temperature does not exceed 140 ℃;
  • The cleanliness of hot water is relatively high, and the water does not contain solid matter;
  • The water contains chloride ions, which is corrosive to ordinary steel. And as the water temperature rises, the corrosiveness increases;
  • The maximum pressure of hot water used in the heating system is 1MPa. The pressure used for water is higher, about several megapascals;
  • The pipe diameters vary. The pipe diameter of the boiler water supply pipe is 50~300mm. The pipe diameter of the heating system is quite different. The smallest pipe diameter is 20-40mm, and the largest pipe diameter can reach 1000mm.
  • The flow range ratio is about 5:1~10:1.

The adaptability of ultrasonic flowmeter is incomparable to other types of testing instruments. It has been made into a basic type, high temperature type, explosion-proof type, and wet test type instrument panel with different sound channels to incorporate different substances, different places and different Pipeline standard flow measurement.

Extended reading: non contact flow meter

Ultrasonic flowmeters mainly have the following advantages in practical application:

  • Ultrasonic flow meters are more convenient and faster to install and maintain in practice.
  • The measuring pipe diameter of the ultrasonic flowmeter is relatively large.
  • The measurement reliability of the ultrasonic flowmeter is high.
  • The measurement of ultrasonic flowmeter will not be affected by fluid-related parameters
  • It can be used as a clamp-on ultrasonic flowmeter, which is quick and easy to install and use.
  • It can measure heat and flow at the same time.

Extended reading: Industrial VS Residential inline water flow meters

On the large-diameter pipes of the power plant (station), the orifice plate is still used to measure the flow of water supply and the amount of return water.

Mainly take the following advantages:

  1. The orifice itself has high reliability. The heating will not be interrupted due to the orifice plate.
  2. Convenient verification. The orifice plate only needs to be verified by geometric method. It is not necessary to send the verification center to the standard device for real flow calibration like some flow sensors and transmitters.
  3. When the caliber is large, the investment is relatively low.

Its biggest shortcoming is the large pressure loss, which is not conducive to saving power.

Extended reading: Insertion Ultrasonic Water Flow Meter – Designed for Agricultural Irrigation, Garden Management

Extended Reading: Chilled Water Flow Meter

Hot Water Flow Meter Specifications

Hot water flow meterPipe diameter rangeAmbient temperatureMedium temperatureReference accuracy
Magnetic flow meterDN15~DN3000-25ºC~+60ºC -25℃~+150℃±1.0%
Turbine flow meterDN4~DN200 -10~+55℃ (-196~80)℃
-20~+80℃;-20~+120℃; -20~+150℃;
 ±0.5%, ±1%
Vortex flow meter DN15~DN300
DN300~DN1000
-35℃~+60℃ Piezoelectric type :-40~150,-40~260,-40~330℃;
Projected Capacitive:-40~400℃ (Consulting supply)
 
±1%
Ultrasonic flow meter DN15~DN6000-20ºC~+60ºC -40℃~+160℃ ±1% 

Extended reading: Quantitative control with turbine flowmeter

Hot Water Flow Meter with Pulse Output

Commonly used flow meters have three forms: current output, voltage output, and pulse output.

Among them, the current output and the voltage output signal of the instrument are in line with the International Electrotechnical Commission (IEC) standard. There is currently no standard for the pulse output signal of the instrument.

The flowmeter with pulse output, its output is a pulse signal proportional to the flow rate. Compared with the analog signal of voltage and current, the pulse signal is convenient for remote transmission without reducing the accuracy, and there is no zero drift. It is easy to connect with the computer, easy to carry out cumulative display and has a strong anti-interference ability.

Extended reading: Ultrasonic Water Meter for Residential Water

Water Flow Meter Types

There are many types of flow meters for measuring water.

Common ones are V cone flowmeter, electromagnetic flowmeter, metal rotor flowmeter, vortex flowmeter, liquid turbine flowmeter, ultrasonic open channel flowmeter, ultrasonic flowmeter, etc.

At present, electromagnetic flowmeters and turbine/vortex can solve most of the working conditions.

More about:

Featured Digital Water Flow Meter

Extended Reading: Inline Ultrasonic Flow Meter

Hot Water Flow Meter Price

Sino-Inst offers over 30 water flow meter products. About 50% of these are differential pressure flow meters. 40% are water meters (like the Insertion Turbine Flow Meter), and 40% are water treatment (like the Annubar flow meter ).

A wide variety of water flow meter options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of water flow meters, located in China.

The top supplying country is China (Mainland), which supply 100% of the water flow meter respectively.

You can ensure product safety by selecting from certified suppliers, with ISO9001, ISO14001 certification.

Chemical Flow Meter Guide

What is Chemical Flow Meter?

Chemical Flow Meter is also known as chemical resistant flow meter. It is a flow meter used to measure common chemical fluid media. In chemical production control and metering, between chemical reaction storage tanks, or chemical raw material feed pipelines.

Sino-Inst offers a wide range of liquid and gas flow meters to help you regulate the flow of water, petroleum products, fuels, chemicals and more.

So how do choose the most suitable Chemical Flow Meter? Hope you can find the answer after reading this article.

Featured mechanical & digital flow meter for chemicals

If you want to choose a suitable chemical flow meter, you must first understand the characteristics of the chemical raw materials you need to measure.

According to different forms, chemical raw materials can be divided into solid chemical raw materials, liquid chemical raw materials, and gas chemical raw materials. There are many liquid and gas chemical raw materials, and most of them are corrosive. Special attention should be paid to them during transportation and storage.

The chemical flow meter mainly measures gas and liquid chemical raw materials.

Common characteristics of chemical fluids that need to be considered when measuring flow rate:

  1. Corrosive

This is the most common characteristic of chemical materials. Corrosive acid, alkali, salt solution.

  1. Flammable and explosive

Compared with flammable liquids and solids, flammable gas is easier to burn, and the burning speed is fast, and it burns out. Gas composed of simple components is more flammable, the faster-burning rate has higher flame temperature and greater risk of fire and explosion than gas composed of complex components.

  1. Electrified

Most flammable liquids are electrolytes. Such as crisps, ketones, gasoline, esters, aromatics, and petroleum products.

These substances are transported, poured, shaken, stirred, and flowed at high speeds in pipelines, storage tanks, tank trucks, and oil tankers.

Because friction is easy to generate static electricity, when the static charge accumulated to a certain extent, static sparks will be generated, which may cause burning and explosion.

  1. Stickiness

Such fluids include glue, resin, asphalt, and molasses.

Gear Flow Meter – A New Choice for Chemical Liquids

Gear Flow Meters produced by Sino-Inst has high machining accuracy and precise installation. The rotation of the gear is scanned by non-contact. Each tooth produces a pulse. The resolution is very high. The cylindrical gear transmitter can measure very small flow. Quantitative small volume of liquid.

The new Gear Flow Meter made of PTFE is widely used in the chemical industry and laboratories. 98% nitric acid and sulfuric acid resistant to hydrofluoric acid. It has not been corroded after long-term continuous use.

Gear Flow Meter is suitable for:

  • Resin and glue measurement
  • Hydraulic oil, lubricating oil, grease measurement
  • Fuel oil measurement
  • Ink, asphalt measurement
  • Liquid nitrogen, freezing liquid, solvent measurement
  • Edible oil, fish oil and food filling measurement
  • Chemical and anti-corrosion requirements fluid measurement
  • Fluid quantitative control system

Extended reading: High-quality hydraulic fluid flow meters

Chemical flow meters types

The following will explain the flowmeters commonly used in the chemical industry.

  1. Electromagnetic flowmeter. When a conductive fluid flows through an electromagnetic field, the velocity of the fluid can be obtained by measuring the voltage. The electromagnetic flowmeter has no moving parts and is not affected by the fluid. The accuracy of measuring conductive liquids when the tube is full is very high. The electromagnetic flowmeter can be used to measure the flow rate of the slurry fluid.
  2. DP flowmeter can be used to measure the flow rate of most liquids, gases and steam. Positive displacement flow meter (PD). The PD flowmeter is used to measure the volumetric flow rate of liquid or gas. It introduces the fluid into the measuring space and counts the number of rotations. Impellers, gears, pistons or orifices are used to divert fluids.
  3. Vortex flowmeter. The vortex flowmeter is to place a non-streamlined vortex generator in the fluid, and the speed of the vortex is proportional to the speed of the fluid to calculate the volume flow. The vortex flowmeter is suitable for measuring liquid, gas or steam. It has no moving parts and no fouling problem. The vortex flowmeter generates noise and requires the fluid to have a higher flow rate to generate the vortex.
  4. Thermal mass flow meter. The fluid velocity is measured by measuring the increase in the temperature of the fluid or the decrease in the thermal sensor.
  5. Coriolis flowmeter. This kind of flowmeter uses a vibrating fluid tube to produce a deflection corresponding to the mass flow rate for measurement.
  6. Turbine flowmeter. When the fluid flows through the turbine flowmeter, the fluid causes the rotor to rotate. The rotation speed of the rotor is related to the speed of the fluid. From the average flow rate of the fluid felt by the rotor, the flow rate or total amount is derived.
  7. Ultrasonic flowmeter. The propagation time method and the Doppler effect method are methods often used in ultrasonic flowmeters to measure the average velocity of the fluid. Like other speed meters, it is a meter that measures volume flow.

Electromagnetic flowmeter F4, F46, PFA, rubber lining

Electromagnetic flowmeters can measure the flow of general conductive liquids. It can also measure the volume flow of liquid-solid two-phase flow, liquid with high viscosity, strong acid, strong alkali, and salt liquid medium.

For chemical liquids, as long as they are conductive liquids, electromagnetic flowmeters can measure them.

But we need to choose the appropriate lining and electrode according to the characteristics of the chemical liquid.
You can refer to the liner and electrode material usage table below.

Lining material selection:

Lining material

Linner

Main performance

Application

Diameter

Rubber

Neoprene(CR)

1. It has excellent flexibility. High tearing force. Good wear resistance.
2. Resistant to the corrosion of low-concentration acid, alkali, and salt media. Not resistant to corrosion by oxidizing media.

1. <60℃
2. General water, sewage, mud and mineral slurry with weak abrasiveness

DN65~DN1600

Polyurethane Rubber(PU)

1. It has excellent wear resistance (equivalent to ten times that of natural rubber)
2. Poor acid and alkali resistance.
3. It cannot be used for water mixed with organic solvents.

1. <80℃
2. Neutral and strong abrasion ore slurry, coal slurry, mud, etc.

DN25~DN500

Silicone rubber

1. It has excellent flexibility. High tearing force. Good wear resistance.
2. High temperature resistant non-corrosive medium.

1. <180℃
2. Hot water

DN40~DN1600

Fluoroplastics

PTFE(F4)

1. It is a material with the most stable chemical properties in plastics. Can withstand boiling hydrochloric acid, sulfuric acid, nitric acid and aqua regia. It is also resistant to concentrated alkali and various organic solvents. Not resistant to the corrosion of chlorine trifluoride, high temperature oxygen trifluoride, high flow rate liquid fluorine, liquid oxygen, and ozone.
2. Poor wear resistance.
3. Poor anti-negative pressure ability.

1. <120℃
2. Strong corrosive media such as concentrated acid and alkali
3. Sanitary medium

DN10~DN1600

Teflon F46(FEP)

1. The chemical properties are equivalent to PTFE
2. Tensile strength and abrasion resistance are better than PTFE
3. Can withstand high pressure resistance.

1. <180℃
2. Corrosive acid-base salt
3. High pressure and negative pressure resistance

DN10~DN200

PFA

1. The chemical performance is equivalent to F46
2. Compressive and tensile strength due to F46

1. <180℃
2. Corrosive acid-base salt
3. High pressure and negative pressure resistance

DN10~DN300

Electrode material selection:

MaterialMedium
316LDomestic water, industrial water, raw water, urban sewage, etc.
Hastelloy B (HB)Sodium hydroxide ammonium hydroxide alkali solution and weak organic acid
Hastelloy C (HC)Oxidizing salt solution (Fe+++, Cu++, seawater)
Titanium (Ti)1. Salt solution (chloride, sodium salt, potassium salt, ammonium salt, sea water, etc.)
2. Alkaline solution (such as concentration less than 50% potassium hydroxide solution)
Tantalum(Ta)1. Hydrochloric acid, sulfuric acid, oxidizing acid, aqua regia
2. Chlorine dioxide, ferric chloride, hypochlorous acid, sodium cyanide, lead acetate, etc.
Platinum (Pt)Acid, alkali, salt solution
Tungsten carbide (WC)Handled neutral industrial sewage and domestic sewage. Resistant to solid particle interference

Guess you will like: Magnetic Flow Meters technical guide|What is &How they work? 

Of course, in addition to electromagnetic flowmeters. To measure acidic media, oval gear flowmeters, vortex flowmeters, and turbine flow sensors made of acid-resistant materials can also be used. The parts in contact with the medium are made of acid-resistant materials, which can resist general acidic substances.

Such fluids include solvents, solutions, ethanol, diesel, and clean water.

Turbine flow meters are less expensive and usually have chemical flow sensors that have a compact design.

These flow meters are volumetric, meaning that they can measure liquids passing through them either indirectly or directly.

Some of the advantages of using turbine flow meters are that they have high accuracy, can measure high pressure, and have a large measuring range.

When the clamp-on ultrasonic flowmeter is working, the liquid does not directly contact the flowmeter. So it is suitable for various corrosive liquids. But its accuracy rate is relatively low.

Extended reading: Sludge flow meter for sewage treatment return activated sludge system

Commonly used chemical liquid-flowmeter recommendation

Chemical FluidsAvailable Flow Meters
Sulfuric acidElectromagnetic flowmeter, PTFE gear flowmeter
Acetic acidElectromagnetic flowmeter, PTFE gear flowmeter
Hydrochloric acidElectromagnetic flowmeter, PTFE gear flowmeter
Chemical sewageElectromagnetic Flowmeter
Liquid nitrogenCryogenic turbine flowmeter
Hydrogen peroxideElectromagnetic Flowmeter
AsphaltGear flow meter

Of course, the choice of flowmeter also needs to be determined according to the actual measurement parameters.

More chemical liquid flow measurement solutions

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Sino-Inst, Manufacturer for Chemical Flow Meters. These chemical flow meters are easy to use and install on hose ends, pumps or fluid transfer systems. These chemical flow meters are designed for today’s pesticides, fertilizers, and many other chemicals.

Each chemical flow meter has different measurement materials and different measurement characteristics. Compatible with other chemical liquids or oils.

Sino-Inst’s Chemical Flow Meters, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, US, and other countries.

If you are not sure which chemical flow meter is right for your measurement? Please feel free to contact our sales engineers. Based on years of experience in measuring chemical fluid flow, we will help you find the right chemical flow meter.

Karman vortex air flow sensor VS Mass air flow sensor

Karman vortex air flow sensor is a commonly used flow meter for measuring air. Karman vortex air flow sensor is also called vortex shedding flow meter.

There are many types of instruments that can be used to measure air, but the actual air flow rate used in the field is divided according to its principles, and there are not many types. Karman vortex air flow sensor and Mass air flow sensor are two commonly used.
Well.

Which one should you choose?

What is a Karman vortex air flow sensor?

Karman vortex air flow sensor is a volume flow meter.

Karman vortex air flow sensor uses airflow to bypass a cone and generate two rows of vortices downstream. The vortex frequency has a functional relationship with the intake air flow. An instrument that determines the air flow by detecting the frequency of the vortex by optical or ultrasonic methods.

Extended Reading: Digital air flow meters

What is a mass air flow sensor ?

The mass air flow sensor is a mass flow meter. Also called Thermal gas mass flow meters.

Thermal gas mass flow meters are instruments that use the principle of thermal diffusion to measure gas flow. The sensor is composed of two reference thermal resistance (RTD).

Thermal gas mass flow meter can measure air, nitrogen, carbon dioxide, methane, etc.
A single component or a mixture of certain components. The flowmeter is generally verified with ammonia or air as the medium when it leaves the factory.

Guess you like: Gas Mass Flow Meter

Karman vortex air flow sensor VS Mass air flow sensor

NameKarman vortexMass
Appearance
InstallationFlange/InsertFlange/Insert
Measurement PrincipleThrough measuring frequency of
turbulences behind an obstacle to
reflect the velocity of the gas, so
measures the actual volume flow of
the gas .
Measures the mass flow of the gas
via measuring the energy
needed to keep a heated resistor
at a constant temperature.
Temperature and Pressure CompensationTo calculate the standard volumetric flow , need temperature and pressure compensation . ( Requires temperature and pressure measurement additionally )There is a fixed relationship
between standard flow and mass flow (Be determined by the density of gas under standard condition ) , no need the temperature and pressure compensation.
SensitivityNo response to the flow less than 4 m/s.Can measures the flow small to 0 m/s.
Measure Ranges4-75 m/s0-224 m/s
Accuracy±1.5%
±1~2.5%
Main factors affecting measurement accuracyvibrate(a slight shaking can affect the measuring accuracy a lot)
The cleanliness of the measured gas (No long-term measurement behind the air compressor)
Repair and
calibration
Can not install or uninstall under pressure, high cost of repair or calibration.Can install or uninstall under pressure,low cost of repair or calibration.

Extended reading: Volumetric Flow Rate To Mass Flow Rate

Applicaitons :

The Karman vortex air flow sensor is widely used, gas, liquid, and steam can be measured.

The Mass air flow sensor can only measure gas;

Price:

Karman vortex air flow sensor is much cheaper;

Installation conditions:

The vortex flowmeter has requirements for the installation of the straight pipe section of the measuring pipeline, generally the first 10 and the back 5.

The thermal mass flow meter has no limitation.

Features:

  1. Thermal gas mass flow meters have the following technical advantages:

A true mass flow meter does not require temperature and pressure compensation for gas flow measurement. The measurement is convenient and accurate. The gas mass flow or standard volume flow can be obtained.

Wide range ratio, can measure gas with flow rate as high as 120Nm/s and as low as 0.1Nm/s. Can be used for gas leak detection.

Good seismic performance and long service life. The sensor has no moving parts and pressure sensing parts, and is not affected by vibration on measurement accuracy.

Easy to install and maintain. If site conditions permit, installation and maintenance can be achieved without stopping production. (Need special customization)

Digital design. Integral digital circuit measurement, accurate measurement and convenient maintenance.

Using RS-485 communication can realize factory automation and integration.

Oxygen, nitrogen, hydrogen, road gas and multi-component gas measurement.

Blast furnace gas and coke oven gas measurement.

Gas flow measurement for natural gas, liquefied gas, flare gas, etc.

Primary air and secondary air flow measurement of power plant blast furnace.

Flow measurement of underground ventilation or exhaust system in mines.

Flue gas measurement.

Compressed air measurement.

Extended reading: Gas mass flow controller working principle

  1. The vortex flowmeter has the following advantages:

The output signal is not affected by the temperature, pressure, and density components of the fluid, and is directly proportional to the fluid flow rate.

The sensing element does not contact the medium and has high reliability.

No moving parts, simple and firm structure.

Wide measuring range and high precision.

The pressure loss is small and the energy saving is significant.

Read more about: Vortex Shedding Flow Meter Working Principle

More Featured Air flow sensors

Extended reading: What is an air pressure transducer?

Sino-Inst’s air flow sensor offer reliable and accurate volume flow measurement in a large range of sizes and pressure rating while being fully compliant with international standards.

Sino-Inst is the risk-free choice for your gas flow measurement applications.

Sino-Inst supplies air flow sensors, like: gas turbine flow meter. vortex flowmeter, thermal mass flow meter, and more. More about Types Of Air Flow Measurement Instruments.

Sino-Inst’s air flow sensors, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, US, and other countries.

Liquid Turbine Flow Meters

Liquid Turbine Flow Meter is one of the most ideal flow meters for measuring liquids. Liquid Turbine Flow Meter is suitable for measuring low-viscosity media, such as water, diesel, gasoline, etc.

The Liquid Turbine flow sensor can measure the instantaneous flow rate and the total cumulative volume of the liquid, and can also quantitatively control the liquid. Turbine flow meters are velocity flow meters. The principle is to use the relationship between the rotational angular velocity of the impeller placed in the liquid and the liquid flow rate. Calculate the size of the liquid flow by measuring the speed of the impeller. The flow can be displayed on-site and can also be matched with the corresponding flow totalizer.

Sino-Inst offers a variety of Liquid Turbine flow meters for Liquid flow measurement. If you have any questions, please contact our sales engineers.

Featured Liquid Turbine Flow Meters

Types of Turbine Flow Meter

Different measuring medium

According to different measuring media, turbine flow meters can be divided into gas turbine flow meters and liquid turbine flow meters.

Gas turbine flowmeters are significantly different from liquid turbine flowmeters in structure.

You can learn more about gas turbine flow meters.

Different output signal

According to the different output signals, we divide the liquid turbine flowmeter into the following 4 categories.

A. On-site display type

The intelligent flowmeter is a new type of flowmeter display instrument designed with advanced single-chip microcomputer technology, and it is matched with the flow sensor (such as turbine, vortex) with pulse signal output.

  • Can display instantaneous flow and cumulative total.
  • Cumulative flow: 8 digits, 3 significant digits after the decimal point.
  • Instantaneous flow: six digits, can show the change per liter.
  • Display accuracy: ±1 display unit.
  • Signal output: pulse output: 1~3000Hz
  • External power supply +12~+24VDC
  • Current output: 4~20mA
  • External +24VDC power supply (two-wire system) built-in 2 3V lithium batteries in parallel for power supply.
  • When the voltage is lower than 2.7V, there will be an undervoltage indication, explosion-proof type.
  • Small signal removal function.

B. Pulse output type

  • Working voltage: +12VDC or +24VDC (the customer must select a power supply before ordering).
  • Signal transmission distance: less than 250 meters.
  • Output signal: square wave signal
  • Amplitude: +12VDC power supply amplitude is about 10V +24VDC power supply amplitude is about 20V
  • Installation: The connection between amplifier and turbine flow sensor is M16×1.5 thread. After the turbine flow sensor is installed, screw the amplifier to the turbine flow sensor. Tighten the lock nut until you feel the amplifier to the end.
  • Wiring: The pulse output type amplifier has three external leads, red wire, white wire and shield. The red wire is connected to the positive power supply, the white wire is the pulse output and other display instruments or equipment, and the shield is grounded.

C. 4~20mA output type

  • Working voltage: external power supply +24VDC (two-wire system)
  • Output signal: 4~20mA or 1-5V. 4mA corresponds to the zero flow of the turbine flow sensor, and 20mA corresponds to the maximum flow of the turbine flow sensor. See the nameplate of the turbine flow sensor for the flow range.
  • Signal transmission distance: less than 250 meters.
  • Installation: After the turbine flow sensor is installed, screw the amplifier to the turbine flow sensor connector (m16×1.5 thread). Tighten the lock nut by hand until you feel the amplifier is at the bottom.
  • Wiring: The external leads of the 4-20mA output amplifier are red and white wires. The red wire is the power wire and the white wire is the signal wire.

D. Split remote display type

  • Working voltage: 220VAC from external power supply
  • Signal transmission distance: less than 250 meters
  • Instantaneous four digits of the indicator: nine digits for the cumulative total
  • Display size: horizontal type: 160mm×80mm vertical type: 80mm×160mm
  • Display instrument with 4~20mA output and can be connected with computer

Know more about: Turbine type Flow Meter for Liquid & Gas technology

What liquids can be measured by Liquid Turbine Flow Meters?

In terms of measuring liquid flow, turbine flowmeters should be used in the following areas:

  1. Partially corrosive liquid measurement. Such as sulfuric acid, hydrochloric acid, nitric acid, acetic acid and other acids and various chemical solutions.
  2. Flow measurement of various industrial water. Including recycled water, waste water and waste liquid in various production processes in chemical, light industry, electric power, metallurgy, building materials, petroleum and other industries.
  3. Partial low viscosity oil flow measurement. Such as gasoline, kerosene, diesel, and heavy oil and residual oil whose viscosity is reduced by heating.
  4. Water flow measurement in large-diameter pipes, of which the full-pipe turbine flowmeter is mainly used for small and medium pipe diameters. The plug-in turbine flowmeter can be used for large pipe diameter (DN≥300mm) pipeline flow measurement. It is widely used in urban water pipelines and industrial water main lines of enterprises such as chemical industry, electric power, metallurgy, papermaking, and chemical fiber.
  5. Measurement of non-conductive liquids. If it is said that electromagnetic flowmeters dominate the flow measurement of conductive liquids. In the field of non-conductive liquid flow measurement, electromagnetic flowmeters are powerless. The turbine flowmeter is very useful. Turbine flowmeters with small diameters introduced in recent years are more suitable for applications in this field.
  6. Some turbine flowmeter products use a compression molding process to make the turbine flowmeter sensor into an all-plastic product. Then configure a non-contact ultrasonic detection element to measure the liquid without contact. It can be used for flow measurement of corrosive liquids and high purity liquids.
  7. According to relevant information, in the petrochemical, pharmaceutical, food and semiconductor industries, turbine flowmeters have obtained fruitful applications. For example: methanol, formaldehyde, acetone, toluene, trichloroethylene, ethylene, butane liquid ammonia, etc. There are also pure water for the semiconductor industry, ultra-clean pure water and so on.

Turbine Flow Meter Application Case: Demineralized Water.

In fact, if your measuring medium is conductive liquid, or corrosive conductive liquid, or wastewater. It’s better consider using an electromagnetic flowmeter. Let’s take a quick look.

Extended reading: Turbine Flow meter Vs Gear Flow meter

Turbine flow meter Advantages and Disadvantages

Turbine Meter Advantages

  • The cost is moderate.
  • Very good at clean, low viscosity fluids of moderate velocity and a steady rate.
  • Turndown is very good as it can read very low compared to the greatest flow.
  • They are reliable if put in a clean fluid especially if it has some lubricity.
  • AGA and API approved for custody transfers.
  • They do cause some pressure drop where that may be a factor such as gravity flows.
  • High accuracy. Among all flowmeters, it is the most accurate flowmeter.
  • No zero drift, good anti-interference ability.
  • High accuracy. Among all flowmeters, it is the most accurate flowmeter.
  • No zero drift, good anti-interference ability.

Turbine Meter Disadvantages

  • Not reliable for steam.
  • Bearings wear out.
  • Requires constant backpressure to prevent cavitation.
  • Accuracy adversely affected by bubbles in liquids.
  • Turbine meters can be used with clean liquids and gases only (may need to install a strainer upstream to prevent damage from particulates).
  • Not applicable for measuring corrosive fluids.
  • May not function properly with high viscosity fluids where the flow profile is laminar.
  • Cannot maintain calibration characteristics for a long time.

The gas turbine flowmeter uses a turbine for measurement. It first converts the flow rate into the rotational speed of the turbine, and then converts the rotational speed into an electrical signal proportional to the flow rate.

Gas turbine flowmeter is used to detect instantaneous flow and total integrated flow. Its output signal is frequency, which is easy to digitize.

The induction coil and the permanent magnet are fixed on the housing together. When the ferromagnetic turbine blade passes the magnet, the reluctance of the magnetic circuit changes, thereby generating an induction signal.

The signal is amplified and reshaped by the amplifier and sent to the counter or frequency meter. The total accumulated flow is displayed. At the same time, the pulse frequency undergoes frequency-voltage conversion to indicate instantaneous flow.

The speed of the impeller is proportional to the flow, and the number of revolutions of the impeller is proportional to the total amount of flow. The output of the turbine flowmeter is a frequency modulated signal. It not only improves the anti-interference of the detection circuit, but also simplifies the flow detection system.

The gas turbine flowmeter has a turndown ratio of up to 10:1, and the accuracy is within ±0.2%. The time constant of the turbine flowmeter with small inertia and small size can reach 0.01 second.

Liquid Turbine Flow Meter is a speed type flow meter based on the principle of torque balance.

The fluid flows through the sensor housing. Because the blades of the impeller have a certain angle with the flow direction. The impulse of the fluid makes the blades have a rotational torque. After the friction torque and fluid resistance are overcome, the blades rotate. The speed is stable after the torque is balanced.

Under certain conditions, the speed is proportional to the flow rate.

Due to the magnetic permeability of the blade, it is in the magnetic field of the signal detector (composed of permanent magnets and coils). The rotating blade cuts the magnetic lines of force. The magnetic flux of the coil is periodically changed. Electrical pulse signals are induced at both ends of the coil.

This signal is amplified and reshaped by an amplifier. A continuous rectangular pulse wave with a certain amplitude is formed. It can be transmitted to the display instrument remotely. The instantaneous flow or total amount of the fluid is displayed.

Within a certain flow range, the pulse frequency f is proportional to the instantaneous flow Q of the fluid flowing through the sensor. The flow equation is:

Where:
f——Pulse frequency [Hz]
k——The meter coefficient of the sensor [1/m3], which is given by the calibration sheet.
Q——The instantaneous flow of fluid (under working condition) [m3/h]
3600-conversion factor in seconds

The meter coefficient of each sensor is filled in the verification certificate by the manufacturer. The k value is set in the matching display instrument. The instantaneous flow and cumulative total can be displayed.

Extended reading: Turbine Insertion Flow Meter for Large Diameter Pipeline

What is k factor in turbine flow meter?

The physical meaning of the meter coefficient K value of a turbine flowmeter is the number of pulses generated by a unit volume of fluid flowing through the flowmeter. Using the international system of units, the unit of the meter coefficient is (1/m3).

Generally, the K factor will not change when the flow rate changes, but it should not exceed the upper limit of the flowmeter too much. The K factor is a constant based on a flow rate under certain process parameters.

How to get k factor on turbine flow meter?

There are two kinds of different manufacturers k:
One is k=f/Q, that is, the number of vortices generated per unit flow;
The other k=Q/f, that is, the plate flow rate corresponding to each vortex.
The k value is calibrated with the right factory water. The sensor measures the vortex number of the instrument and compares it with the volume flow measured by the calibration device to obtain the k value.

The k value is actually related to the internal mechanical structure of the flow meter measuring tube.
Taking k=f/Q as an example, the formula is as follows:

Where

D-measuring tube diameter
St-Strouhal number, constant within a certain range of Reynolds number
d—-The characteristic width of the vortex generator
m—The ratio of the arcuate area on both sides of the vortex generator to the cross-sectional area of ​​the pipe

In fact, this formula has no practical meaning for you. The values ​​of d and m are difficult to measure accurately. Therefore, it is difficult to obtain an accurate k value by calculation.

How to Calibrate a Turbine Flow Meter?

Before the turbine flowmeter leaves the factory, the coefficients have been set in the table.
When the user requests to display in mass units, the coefficient has been corrected and put into the table according to the medium density provided by the user before leaving the factory. It can be used directly on site.
If the physical properties of the measured medium on site differ greatly from those of water, on-site calibration can be performed.
Specific steps are as follows:

1. Install the turbine flowmeter as required. Turn on the valve to fill the pipeline with medium to ensure that the meter works normally. Close the valve and prepare for calibration;

2. Prepare a standard container or weighing equipment, and use the weighing method as an example here (record the tare weight);

3. First record the cumulative flow of the turbine flowmeter. Turn on the valve to make the flowmeter work within the flow range. When the container is almost full, close the valve. Record the cumulative flow of the flowmeter. Read the net weight of the measured medium on the scale;

4. Put the newly measured meter coefficient into the table again;

High Pressure Turbine Flow Meter

The high-pressure liquid turbine flowmeter is a special high-pressure flowmeter designed for hydraulic equipment, engineering machinery, chemical and other high-pressure fluid industries. The housing is made of stainless steel. The table structure is simple, and the structure design is optimized. It adopts high pressure butt welding flange clamp or high pressure screw connection structure.

Wide range of applications:
High-pressure liquid measurement occasions such as chemical high-pressure pipelines, hydraulic equipment, engineering machinery, and test benches. Hydraulic oil, circulating oil, oil station, construction machinery and other high-pressure liquids.

High pressure structure design, up to 40MPa

Turbine Flow Meter Price

Compared to other liquid flow meters. The price of turbine flowmeter is more advantageous.

For example: 4″, DN100 liquid turbine flowmeter. RS485 output. Accuracy ±1.0%R. SS304 material. Reference price USD600.00.

Reference price: US $200-1,500/ Piece. Contact Sino-Inst sales manager now to request a quotation!

Extended reading: Quantitative control with turbine flowmeter

FAQ

How do I choose a flow meter?

Sino-Inst recommends that you refer to the following factors to select the flowmeter.
1.Fluid type
For clear and mixed liquids, clean gases, and mixed gases, different flow meters are required. For example, liquids are generally suitable for turbine flowmeters, and for gas, vortex flowmeters are more popular. Of course, this is only the choice of most people, not a certain one, and can be chosen according to specific needs.
2.Flow range
The fluid flow rate range should be moderate, not exceeding the range of the flowmeter.
3.Pipe size
For smaller pipe sizes, rotors, turbines, and mass flow meters are generally used. For large pipe diameters, electromagnetic flowmeters and ultrasonic flowmeters are generally used. Some pipes are not suitable for electromagnetic and ultrasonic applications.
4.Signal output
If the signal output is not required, rotameter and mechanical water meter are generally used.
The output signal has an analog quantity (4-20mA, 0-10V) and pulse output, these flowmeters can have a digital display.
5.Pressure range
Depending on the material of the flowmeter’s wetted parts, the pressure resistance is different, and the pressure resistance range of stainless steel and copper is larger. If the flow rate is relatively low, pressure loss needs to be considered. In this case, turbines and positive displacement flow meters are not suitable.

Refer to: Liquid Flow Meters Selection Guide

What is water flow meter?

Water flow meter refers to a flow meter that can measure water flow. The common water flow meter is an electromagnetic flow meter. Of course, it can also be a turbine flowmeter, an ultrasonic flowmeter, etc., as required.

What is target flow meter?

Target flow meter, also called drag force flowmeter. Target flow meter inserts a target (drag element) into the flow field. The traget usually is a flat disc or a sphere with an extension rod. There will be a differential pressure. And then target flow meters measure the drag force on the inserted target and convert it to the flow rate. Sino-Inst manufactures target flow meters for liquid, gas and steam measurement.

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Cryogenic Flow Meters for Sale

Cryogenic Flow Meters for Highly Accurate and Reliable Cryogenic Fluids Flow Measurement.

Commonly used Cryogenic Flow Meters include cryogenic turbine flow meters, orifice flow meters, mass flow meters, target flow meters, etc. Representative cryogenic fluids include LNG (liquefied natural gas), LN2 (liquid nitrogen), LO2 (liquid oxygen), liquefied ethylene, liquid hydrogen, liquid chlorine, and these cryogenic gases. LPG (liquefied petroleum gas) is not included in the cryogenic Fluid.

Sino-Inst offers a variety of  Cryogenic Flow Meters for Cryogenic fluids flow measurement. If you have any questions, please contact our sales engineers.

A cryogenic flow meter refers to an industrial flow meter specifically used to measure extremely low-temperature media. A cryogenic flow meter can complete the flow measurement of the medium under extremely low-temperature conditions. And the measurement accuracy is good, and will not damage the flowmeter.

At present, the common industrial cryogenic medium is around -200℃. For example, liquid nitrogen, liquid oxygen.

Extended reading: Cryogenic Liquid Nitrogen Flowmeters

A cryogenic liquid is defined as a liquid with a boiling point below -130oF (-90℃).

The representative cryogenic fluids are LNG (liquefied natural gas), LN2 (liquid nitrogen), LO2 (liquid oxygen), liquefied ethylene, liquid hydrogen, liquid chlorine and these cryogenic gases. LPG (liquefied petroleum gas) is not included in the extremely low temperature fluid.

Learn more about: Handling Cryogenic Liquids

Featured Cryogenic Flow Meters

Cryogenic Turbine Flow Meter

The liquid nitrogen flow meter is a commonly used cryogenic flow meter. The low-temperature turbine flowmeter is a dedicated liquid nitrogen flowmeter. It can also be used to measure cryogenic liquids such as liquid oxygen.

Liquid nitrogen refers to liquid nitrogen. Liquid with extremely low temperature. In industrial production, liquid nitrogen can be used as a deep refrigerant. The low-temperature turbine flowmeter is used as a liquid nitrogen flowmeter, which can work at a low temperature of -196°C (-320.8 °F). Liquid Nitrogen Flow Meter’s Turbine sensor structure at ultra-low temperature (-196℃) is made of special customized material, and it is equipped with low-temperature resistant amplifier. Realize the instantaneous and cumulative flow monitoring of liquid nitrogen.

Know more about: Turbine type Flow Meter

Cryogenic Mass Flow Meter

Cryogenic Mass Flow Meter is developed for measuring cryogenic media such as liquefied natural gas. The flow meter consists of a mass flow sensor and a transmitter. Adopting high-efficiency heat insulation technology to effectively control the heat exchange between LNG and other low-temperature media when flowing through the sensor. Reduce the vaporization of LNG and other low-temperature media in the pipeline, thereby reducing the impact of vaporization on flow measurement.

The equipped transmitter uses a digital signal processor (DSP) to process the collected signals and has the ability to judge the real-time state of the medium and other intelligent self-diagnosis functions. Temperature measurement range: -200-350℃.

Extended reading: Liquid Mass Flow Meter

Orifice flowmeter for cryogenic fluid

At present, many flows measuring instruments for extremely low-temperature fluids are orifice flowmeters, and their reliability is also very high.

  1. The material is 316L;
  2. In order to prevent fluid leakage caused by cold shrinkage. It is recommended to use welding method to connect, the orifice plate and the pipe use the same material;
  3. The porous orifice plate has advantages in the flow measurement of very low temperature fluids such as liquefied natural gas. Because the gas that may be generated can flow smoothly downstream from the small holes on the upper part of the orifice plate, and no gas accumulates in front of the orifice plate.

Extended reading: Fluid flow meter types

Target flowmeter for cryogenic fluid

The target flow meter also called a drag force flowmeter. The target flow meter inserts a target (drag element) into the flow field. The target usually is a flat disc or a sphere with an extension rod. There will be a differential pressure. And then target flow meters measure the drag force on the inserted target and convert it to the flow rate. Sino-Inst manufactures target flow meters for liquid, gas, and steam measurement.

It can accurately measure the flow of gas and liquid under various working conditions of normal temperature, high temperature 500℃, and low temperature -200℃;

Read more about Nitrogen Gas Flowmeters-Liquid Nitrogen Flowmeters

How does a cryogenic flow meter work?

Different cryogenic flow meters have different working principles. Here we choose the commonly used target type flowmeter to introduce the working principle.

When the medium flows in the measuring tube, the pressure difference caused by its own kinetic energy passing through the blocking member (target). And has a force on the blocking member. The magnitude of the force is proportional to the square of the velocity of the medium.

The mathematical way is as follows:
F = CdAρ • V2 / 2

In the formula: F —— the force of the choke (kg)
Cd-object resistance coefficient
A ——Axial projection area of ​​the choke on the measuring tube (mm2)
ρ ——Density of medium under working conditions (kg / m3)
the v-average flow velocity of the medium in the measuring tube (m / s)
The force F received by the choke member (target) is transmitted to the capacitive force sensor via a rigidly connected transmission member (stem).

And the capacitive force sensor generates a voltage signal output:
V = KF
In the formula:
V——Voltage output by the capacitive force sensor (mV), K——Proportional constant, F——The acting force of the choke (target)
So, after the voltage signal is pre-amplified, AD converted. And processed by the computer. The corresponding instantaneous flow and the cumulative total can be obtained.

Extended reading: liquid nitrogen level measurement

Liquid Nitrogen-Liquid Oxygen-Liquid Co2 Flow Meter

Liquid nitrogen refers to liquid nitrogen.
Liquid nitrogen is an inert, colorless, odorless, non-corrosive, non-flammable, extremely low-temperature liquid.

Frostbite is caused by a large amount of endothermic contact during vaporization.

Nitrogen makes up the bulk of the atmosphere (78.03% by volume and 75.5% by weight).

At normal pressure, the boiling point of nitrogen is -196.56°C. 1 cubic meter of liquid nitrogen can expand to 696 cubic meters of pure gaseous nitrogen (21°C). Liquid nitrogen can be obtained at higher temperatures if pressurized.

In industry, liquid nitrogen is obtained by fractional distillation of air.
The air is first purified and then liquefied in a pressurized and cooled environment. Separation by the different boiling points of components in the air.

There is no problem when human skin directly contacts liquid nitrogen for an instant. More than 2 seconds will cause frostbite and irreversible.

Extended reading: V-Cone Flow Meter Working Principle

Liquid oxygen (commonly denoted by the abbreviation LOX or LO²) is the form of oxygen in its liquid state. It has important applications in aerospace, submarine and gas industries. Liquid oxygen is a light blue liquid with strong paramagnetic properties.

Liquid O2 has a wide range of industrial and medical uses. Liquid oxygen is produced industrially by fractional distillation of liquid air. The total expansion ratio of liquid oxygen is as high as 860:1. Because of this advantage it is widely used in industrial production and military in modern times.

Due to its low temperature properties, liquid oxygen can make the substances it comes into contact with very brittle.

Liquid oxygen is also a very strong oxidant: organic matter burns violently in liquid oxygen. Some substances may explode if immersed in liquid oxygen for extended periods of time, including asphalt.

Liquid carbon dioxide refers to the liquefaction of carbon dioxide gas into a liquid form under high pressure and low temperature.

Liquid carbon dioxide is a refrigerant. It can be used to preserve food, and it can also be used for artificial rainfall.

It is also an industrial raw material and can be used to make soda ash, urea and soft drinks.

For the above liquid nitrogen, liquid oxygen, liquid hydrogen and other extremely low temperature liquids, if you need to detect the flow. Then we recommend choosing a very low temperature turbine flowmeter or a gear flowmeter. These two flowmeters can perform excellent flow detection under extremely low temperature conditions.

The low-temperature turbine flowmeter is used as a liquid nitrogen flowmeter, which can work at a low temperature of -196°C (-320.8 °F). The Turbine sensor structure at ultra-low temperature (-196℃) is made of special customized material. Realize the instantaneous and cumulative flow monitoring of liquid nitrogen.

  1. Nominal diameter:
    Common type (0.5~300) mm;
    Anti-corrosion type (6~100) mm
    Insertion type (80~600)mm
  2. Medium temperature:
    Ordinary type (-20~80)℃
    High temperature type (-20~120)℃
    Ultra-low temperature type (-196~80)℃
  3. Ambient temperature: (-20~55)℃;
  4. Accuracy: ±0.2%, ±0.5%, ±1%;
  5. Detector signal transmission line system: three-wire voltage pulse (three-core shielded cable);
  6. Power supply: voltage: 12V±0.144V, current: ≤10mA;
  7. Output voltage amplitude: high level ≥ 8V, low level ≤ 0.8V;

Gear flow meters are also a good choice for small-caliber liquid nitrogen measurement.

Gear flow transmitter is a type of positive displacement flow transmitter. It is a high-precision transmitter for measuring volume flow.

  • High pressure resistance (1.0-45MPa)
  • High and low temperature resistance (-196℃-200℃)
  • Can measure various viscous media
  • High precision and repeatability
  • Pulse output/analog output optional
  • Wide range ratio (1:100)
  • Wide measuring range
  • Strong anti-corrosion and anti-fouling ability (acid and alkali)

Frequently
Asked
Questions

Turbine flow meters are velocity flow meters, also called impeller flow meters. Can be used to measure the instantaneous flow and cumulative flow of liquids and gases.

Turbine flowmeters are widely used in flow measurement: petroleum, organic liquids, inorganic liquids, liquefied gas, natural gas, coal gas and cryogenic fluids. Turbine flowmeter signals can be divided into pulse signals or current signals (4-20mA). It is suitable for use with secondary display, PLC, DCS and other computer control systems.

The purpose of the flowmeter is to measure the flow of fluid in a pipe or open channel.

Flow meters are the eyes of industrial production.

Flow meters play a big role. It not only monitors media flow in real time. Moreover, in this aspect of automation, many industrialized enterprises have greatly reduced a lot of manpower and material resources.

Some common types of flowmeters that mainly measure gases and liquids are:
Electromagnetic Flowmeter,
Vortex flowmeter,
Thermal mass flow meters,
orifice flowmeter,
Turbine flowmeter,
V cone flowmeter,
orifice flowmeter,
Porous balance flowmeter,
Metal rotameter, etc.

In my country, the absolute value of the maximum relative percentage error of the flowmeter is used as the standard for dividing the accuracy level.
The maximum relative percent error is a simplified relative error.
The calculation method is:
Relative percent error = (measured value of the measured parameter – standard value of the measured parameter) / (the upper limit of the scale – the lower limit of the scale) * 100%
In order to facilitate the transmission of the value, the country has uniformly stipulated the series of accuracy grades of the instrument.

Remove the “±” and “%” numbers from the relative percent error of the flowmeter. It can be incorporated into the national unified instrument accuracy grade series:

  1. The accuracy of the first-class standard flowmeter: 0.005, 0.02, 0.05;
  2. The flowmeter accuracy of the secondary standard: 0.1, 0.2, 0.35, 0.5;
  3. Accuracy of general industrial flowmeter: 1.0, 1.5, 2.5, 4.0.

In addition, according to different uses. The accuracy of the flowmeter can also be divided into different grades:

  1. The accuracy level of the flowmeter used in scientific experiments is above 0.05;
  2. Most of the instruments used for industrial testing are in grades 0.1 to 4.0. Among them, the standard meters used for calibration are mostly grade 0.1 or 0.2. Most of the instruments used on site are grade 0.5 to 4.0.
  3. The instruments used for industrial testing are mostly in the 0.1 to 4.0 level.

Coriolis mass flow meters should be the most accurate flow meters on the market today.
Of course, the user only needs to choose the precision that meets the needs.

CO2 flow meters are instruments that can measure the flow of gaseous or liquid carbon dioxide. CO2 is a common industrial gas, and effective measurement is very important.

Carbon dioxide (CO2) is a colorless, odorless gas at room temperature and pressure. We often recommend precession vortex flowmeters, v-cone flowmeters, vortex flowmeters, gas turbine flowmeters, etc. Under different working conditions, we will choose different flow meters for customers.

Read more about: Industrial CO2 flow meters

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Sino-Inst, Manufacturer for Cryogenic Flow Meters. A wide variety of Cryogenic Flow Meters options are available to you. 

Sino-Inst’s Cryogenic Flow Meters, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, US, and other countries.

Liquid Flow Meters Guide

What is a liquid flow meter?

A liquid flow meter is a kind of meter that measures the flow of liquid fluid in pipes or open channels. Liquid flow meters can effectively monitor liquid flow rates for water, fuels, chemicals and more fluids.

If you need to purchase a Liquid Flow Meter, this article will be your best Purchasing Guide. Keep reading, Please!

Flow meters are classified into liquid flow meters and gas flow meters according to the medium. Then the common liquid flow meters mainly include: vortex flowmeter, turbine flowmeter, electromagnetic flowmeter, ultrasonic flowmeter, differential pressure flowmeter, open channel flowmeter, Coriolis mass flowmeter, etc.

Sino-Inst offers a variety of  Liquid Flow Meters for flow measurement. If you have any questions, please contact our sales engineers.

Featured Liquid Flow Meters

Liquid Flow Meter Types

Turbine flow meter

Turbine flow meters are the main type of velocity flow meters. It uses a multi-blade rotor (turbine) to sense the average flow velocity of the fluid. A meter from which the flow or total volume is derived. Generally, it is composed of two parts: sensor and display instrument, and it can also be made into an integral type.

Application: Turbine flowmeter is widely used in measuring petroleum, organic liquid, inorganic liquid, liquefied gas, natural gas and cryogenic fluid.

Turbine flowmeter product features

  1. Strong resistance to impurities.
  2. Strong anti-electromagnetic interference and anti-vibration ability.
  3. Its structure and principle are simple and easy to maintain.
  4. Almost no pressure loss, saving power and electricity consumption.

Extended Reading: Liquid Turbine Flow Meter

Electromagnetic flow meter

Electromagnetic flowmeter is an instrument for measuring conductive liquid made according to Faraday’s law of electromagnetic induction.

Application:

The electromagnetic flowmeter has a series of excellent characteristics, which can solve the problems that other flowmeters are not easy to apply, such as the measurement of dirty flow and corrosion flow.

  • Electromagnetic flowmeters have a wide range of applications, and large-caliber meters are mostly used in water supply and drainage projects;
  • Small and medium calibers are often used in high-demand or difficult-to-measure occasions, such as the cooling water control of the blast furnace tuyere in the iron and steel industry, the measurement of pulp and black liquor in the paper industry, the strong corrosive liquid in the chemical industry, and the ore pulp in the non-ferrous metallurgical industry;
  • Small calibers and tiny calibers are often used in places with hygiene requirements such as the pharmaceutical industry, food industry, and biochemistry.

Electromagnetic flowmeter product features:

  1. Two-way measurement system.
  2. The straight pipe section required by the sensor is shorter, and the length is 5 times the pipe diameter.
  3. Low-pressure loss
  4. The measurement is not affected by changes in fluid density, viscosity, temperature, pressure, and conductivity
  5. Mainly used in sewage treatment.

Vortex flow meter

The vortex flowmeter is a meter in which a non-streamlined vortex generator is placed in the fluid, and the fluid is alternately separated on both sides of the generator to release two series of regularly staggered vortices. When the flow cross-section is constant, the flow velocity is proportional to the volume flow. Therefore, the flow can be measured by measuring the oscillation frequency.

Application: The vortex flowmeter has developed rapidly and has become a general-purpose flowmeter.

Vortex Flowmeter Product Features

  1. The structure is simple, firm, no moving parts, high reliability, and reliable long-term operation.
  2. The installation is simple and the maintenance is very convenient.
  3. The detection sensor does not directly contact the measured medium, with stable performance and long life.
  4. The output is a pulse signal proportional to the flow rate, with no zero drift and high accuracy.
  5. The measurement range is wide, and the range ratio can reach 1:10.
  6. The pressure loss is small, the operating cost is low, and it is more energy-saving.

Extended reading: Threaded Vortex Nitrogen Gas Flow Meter

Mass flow meter

The principle of flow is directly related to the measurement; the indirect mass flowmeter is indirectly multiplied by the density meter and the volume flow to obtain the mass flow.

Application:
In the case of high temperature and high pressure in modern industrial production, the application of direct mass flowmeter encounters difficulties due to factors such as material and structure;
However, indirect mass flow meters are not suitable for practical applications due to their density being limited by the scope of application of humidity and pressure.

Mass flow meter product features:

  1. No mechanical transmission mechanism, small size, lightweight, easy to maintain
  2. High precision
  3. No moving parts inside, good stability
  4. Wide range ratio, much better than other traditional instruments

Read more about: Gas Thermal Mass Flow Meter

Ultrasonic flow meter

The ultrasonic flowmeter is designed based on the principle that the speed of ultrasonic propagation in the flowing medium is equal to the geometric sum of the average flow velocity of the measured medium and the speed of the sound wave itself. It also reflects the flow rate by measuring the flow rate. Ultrasonic flow meters can be divided into time difference type and Doppler type according to the measurement principle.

Application:

The propagation time method is applied to clean, single-phase liquids and gases. Typical applications include factory discharge liquid, strange liquid, liquefied natural gas, etc.;
Gas application has good experience in the field of high pressure natural gas;

The Doppler method is suitable for two-phase fluids with low heterogeneous content. Such as untreated sewage, factory effluent, and dirty process fluids, it is usually not suitable for very clean liquids.

Guess You’ll Like: Ultrasonic flow meters types & technical guide

Target flow meter

The target flow meter also called a drag force flowmeter. The target flow meter inserts a target (drag element) into the flow field. The target usually is a flat disc or a sphere with an extension rod. There will be a differential pressure. And then target flow meters measure the drag force on the inserted target and convert it to the flow rate. Sino-Inst manufactures target flow meters for liquid, gas, and steam measurement.

Features

  1. The whole instrument has a solid structure and no moving parts, plug-in structure, easy to disassemble
  2. The dry calibration method can be used on the spot, that is, the weight hanging method is used.
  3. With integrated temperature and pressure compensation, directly output quality or standard
  4. The measuring range can be changed by replacing the baffle (target) according to actual needs
  5. Strong vibration resistance, pulsating flow can be measured within a certain range.

Differential pressure flow meter liquid flow metering

The differential pressure flowmeter is a meter that calculates the flow rate based on the differential pressure generated by the flow detection element installed in the pipeline, the known fluid conditions and the combined size of the detection element and the pipeline.

Application: Differential pressure flowmeter has a wide range of applications, and various objects have applications in the flow measurement of closed pipelines.
Such as fluid: single-phase, miscible, clean, dirty, viscous flow, etc.;
Work: normal pressure, high pressure, vacuum, normal temperature, high temperature, low temperature, etc.;
Pipe diameter: from a few millimeters to a few meters; flow: subsonic speed, sound speed, pulsating flow, etc.
Its consumption in various industrial sectors accounts for about 1/4 to 1/3 of all flow meters.

The most commonly used liquid differential pressure flowmeter is the orifice flowmeter.

Product features of orifice flowmeter:

  1. The structure of the throttling device is easy to replicate, simple, firm, stable and reliable in performance, long in service life and low in price.
  2. Wide application range, all single-phase flow can be measured, and part of mixed-phase flow can also be applied.
  3. The standard throttling device can be put into use without real flow calibration.
  4. The integrated orifice plate is simpler to install, no pressure pipe is needed, and it can be directly connected to a differential pressure transmitter and a pressure transmitter.

Oval gear flowmeter

Features

  1. It relies on the pressure head of the measured medium to push the oval gear to rotate for measurement.
  2. The greater the viscosity of the medium, the smaller the leakage from the gear and the metering gap. Therefore, the larger the sticky skin of the nuclear test medium, the smaller the leakage error, and the more beneficial it is for measurement.
  3. It is suitable for the measurement of the flow of high-viscosity media, but not for fluids containing solid particles (solid particles will jam the gear so that the flow cannot be measured). If the measured liquid medium contains gas, it will also cause measurement errors.

Positive displacement flow meter

Positive displacement flow meter, also called fixed displacement flow meter, PD flow meter for short. It is the most accurate type among flow meters. It uses mechanical measuring elements to continuously divide the fluid into individual known volume parts. The total volume of fluid is measured according to the number of times that the measuring chamber is filled and discharged with this volume of fluid one after another.

Application: Positive displacement flow meters, differential pressure flow meters, and float flow meters are listed as the three most used flow meters. They are often used for total measurement of expensive media (oil, natural gas, etc.).

Float flow meter

Float flowmeter, also known as rotameter, is a kind of variable area flowmeter. In a vertical cone tube that expands from bottom to top, the gravity of the float of circular cross section is borne by the hydrodynamic force, so that the float can be Rise and fall freely in the cone.

Application: Float flowmeter is the most widely used type of flowmeter after differential pressure flowmeter, especially in small and micro flow.

Features of Rotameter:

  1. The most commonly used flow meter in industry and laboratories.
  2. The structure is simple, intuitive, low-pressure loss and convenient for maintenance.
  3. It must be installed on a vertical pipe section, and the fluid medium passes through the rotameter from bottom to top.

Extended reading: Liquid mass flow controller

You may like: Digital Flow Meters Guide| Liquid and Gas

Liquid Flow Meters Selection Guide

If from the upper part of this article, you do not know how to choose a suitable liquid flow meter. Then, you can follow our selection suggestions below.

Step 1: Confirm your liquid condition.

Before choosing a flow meter, you should sort out the details of your measured liquid.
such as:

  • Liquid name
  • Liquid temperature
  • Pipeline pressure
  • Liquid viscosity
  • Corrosive
  • Flow rate range
  • Pipe diameter

If you need to measure liquids under special circumstances, you can skip to the following:
Low temperature: Gear flow meter: High and low-temperature resistance (-196℃-200℃).
High viscosity: Oval Gear High Viscosity Flow Meter
Fuel: Industrial Fuel Flow Meters

Step 2: Identify your measurement needs.

The flow meter is designed to meet your measurement needs. Therefore, according to your needs, determine the function of the flowmeter. such as:

  • Measure volume flow or mass flow?
  • Is it necessary to display the instantaneous flow and cumulative flow locally?
  • What kind of signal output is needed? 4-20mA? Pulse?
  • What kind of installation form and size are planned? Such as ANSI150 flange? Outside clip?

Most liquid flow meters measure volumetric flow. If what you need is mass flow, you can jump to: Mass Flow Meters

If you are unwilling to change the pipeline, you can only choose to install the ultrasonic flowmeter with an external clamp.

Step 3: select the appropriate flow meter type.

Up to now, there may be many types of flow meters suitable for your measurement situation. Then you need to filter the flowmeter according to your pipe diameter and flow range.

For example, you need to measure the flow of milk. 2-inch pipe. Then you can refer to the flow range to select the appropriate flow meter.
2 inches, electromagnetic flowmeter, 2.21~35.35m³/h;
2 inches, turbine flowmeter, 4~40m3/h.

For example, what you need to measure is the water flow of a DN1000 pipeline. Then it is recommended that you choose the insertion electromagnetic flowmeter.

Step 4: Except for dedicated flow meters.

Under normal circumstances, when measuring some specific media, we will recommend a specific type of flowmeter.
such as:
Measure sewage, use an electromagnetic flowmeter.
To measure diesel oil, use a turbine flowmeter.

Step 5: Contact the manufacturer

The above liquid flow meter selection steps and selection suggestions are based on certain experiences.
If you are a newcomer, you are not sure about the above process. You can directly contact Sino-Inst sales engineers. We will provide you with the best advice.

Step 6: Combine the budget

According to your budget, choose the right liquid flow meter.
For example, you need to measure the water flow. Normally, you can choose an electromagnetic flowmeter or ultrasonic flowmeter. Then you can choose according to your budget.

Such as 2inch pipeline, DN50 electromagnetic flowmeter, USD 484.50/pc
With external clamp ultrasonic flowmeter, USD 423.00/pc

For example, 4inch pipe, DN50 electromagnetic flowmeter, USD 784.50/pc
With external clamp ultrasonic flowmeter, USD 423.00/pc

Of course, the above is our experience. It’s not absolute.

You may need the following traffic conversion tools to help you.

Extended reading: U-series Liquid Mass Flow Meter | Liquid-slurry flow measure

Liquid Flow Tools

Converters for conversion and calculation of flow. Or a calculation tool that requires flow measurement to obtain other measurement parameters. Help users choose the right flow sensor and transmitter!

DP Flow Meter Output CalculatorFlow Meter 4-20mA Current Output CalculatorFlow Velocity & Pipe Diameter to Volumetric Flow Rate Calculator
Mass Flow & Density to Volume Flow CalculatorMass Flow Rate Unit ConverterVolume Flow Rate Converter
Volume Flow & Density to Mass Flow CalculatorVolumetric Flow Rate & Pipe Diameter to Flow Speed Calculator

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FAQ

How does a liquid flow meter work?

Liquid flow meter can be divided into the following categories according to the measurement principle:
Mechanics principles: instruments that fall into this category include differential pressure type and rotor type using Bernoulli’s theorem; impulse type and movable tube type using momentum theorem; direct mass type using Newton’s second law; using fluid momentum principle Target type; turbine type using the angular momentum theorem; vortex type and vortex type using the principle of fluid oscillation; pitot tube type using total static pressure difference, volume type, weir, trough type, etc.
Electrical principle: The instruments used for this kind of principle include electromagnetic, differential capacitive, inductive, strain resistance, etc.
Acoustic principle: There is an ultrasonic method for flow measurement using the acoustic principle. Acoustic (shock wave) etc. Thermal principle: There are calorimetric, direct calorimetry, indirect calorimetry, etc. that use the thermal principle to measure flow. Optical principle: laser type, photoelectric type, etc. are instruments of this type of principle. Principles of atomic physics: nuclear magnetic resonance, nuclear radiation, etc. are instruments that belong to this type of principle. Other principles: There are marking principles (tracing principles, nuclear magnetic resonance principles), related principles, etc.

What is a flow meter used for?

A meter that indicates the measured flow rate and/or the total amount of fluid in a selected time interval. Simply put, it is an instrument used to measure fluid flow in pipes or open channels.

Where should a flow meter be placed?

Most in-line flow meters are inline flow meters. They are all connected with the pipeline under test. Connect by flange, thread, etc.
The Insertion flowmeter is installed on the pipe under test by plug-in type. Suitable for larger pipe diameters.
Clamp-on flowmeter. The sensor is clamped outside the pipe for flow measurement.

Sino-Inst offers over 30 Liquid Flow Meters products. About 50% of these are differential pressure flow meters. 40% are water meters (like the Insertion Turbine Flow Meter), and 40% are water treatment (like the Annubar flow meter ).

A wide variety of Liquid Flow Meters options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of Liquid Flow Meters, located in China.

The top supplying country is China (Mainland), which supply 100% of the Liquid Flow Meters respectively.

Sino-Inst sells through a mature distribution network that reaches all 50 states and 30 countries worldwide. Liquid Flow Meters products are most popular in Domestic Market, Southeast Asia, and Mid East.

You can ensure product safety by selecting from certified suppliers, with ISO9001, ISO14001 certification.