Strap on Ultrasonic Flow Meter is also often called Clamp On Type Flow Meter. The unique feature of Strap on Ultrasonic Flow Meter is that the sensor does not need to be in contact with the medium, which is different from other flow meters.
Clamp on type, No need to cut the pipe or do any other changes.
No professional product knowledge required, installation and measurement can be done based on the guide.
No moving parts or pressure changes involved, installation can be done without stop provide.
The strap-on ultrasonic flow meters supplied by Sino-Inst are based on the working principle of the time difference method.
Transit Time Ultrasonic Flow Meter adopts the measurement principle of the time difference method. It uses the ultrasonic wave emitted by the sensor to propagate in the flowing fluid. The sound wave propagation speed in the downstream direction will increase, and the backward direction will decrease. In the same propagation distance, there will be different transmission times. According to the difference between the transmission time and the measured The relationship between fluid velocity measures the fluid velocity.
The flow rate of the fluid is different in different positions in the tube. The flow rate in the center of the tube is faster than the flow rate near the wall of the tube. The flow velocity distribution of the fluid in the pipeline can be represented by the flow velocity cross-sectional distribution diagram.
By setting the flowmeter and considering the cross-sectional distribution of the flow velocity, the average flow velocity can be calculated. Then the volume flow of the fluid can be obtained according to the cross-sectional area of the pipe.
Notes: V measure fluid velocity M ultrasonic reflection times D pipe diameter θ The angle between the ultrasonic signal and the fluid T up The time when the downstream sensor transmits the signal to the upstream T down Time from upstream sensor to downstream ΔT = T up – T down
Sino-Inst concentrates on the development of flow measurement technology. The products serve real-time flow measurement and participation process control in the production process. The main customer industries are the chemical production process, fine chemical production, cleaning industry, beverage industry, etc.
With the world’s most advanced time measurement chip (time resolution of 50ps), Sino-Inst has developed a series of straps on ultrasonic flow meters.
It takes only 2-3 minutes to complete the whole process from installation to measurement. It also adopts the current popular OLED display, which makes it easy to read in low light conditions.
Strap on Ultrasonic Flow Meters is widely used in the production process flow measurement and monitoring. The application of the product continuously and effectively controls the flow of the fluid, so as to improve the yield of the product and even save the input of the personnel, bringing benefits to the production enterprise.
Strap on Ultrasonic Flow Meters also satisfies different clean fluid measurements: various acids, alcohols, chemical solvents, alcohol, beverage water, Coca-Cola water, etc. Strap on Ultrasonic Flow Meters output signal, such as 4-20mA. The flow signal can be connected to a paperless recorder. Carry out multi-channel flow signal monitoring. What Is A Paperless Recorder?
Ultrasonic Clamp-on Flow Meter is composed of an integrated host and external clamp-on sensors. Clamp-on Flow Sensors are available at room temperature and high temperature.
High Accuracy measuring:
Linearity: better than 0.5%, Repeatability: better than 0.2%, Accuracy: better than ±1%
(1) Time difference method ultrasonic flowmeter; (2) Frequency difference method ultrasonic flowmeter; (3) Phase difference method ultrasonic flowmeter; (4) Doppler ultrasonic flowmeter; (5) Ultrasonic flowmeters for partially full pipes and river channels that combine liquid level measurement and average flow velocity measurement.
Doppler ultrasonic flowmeter is widely used in industry, water conservancy, irrigation, and other industries. It is suitable for flow measurement of full pipe, partial pipe, open channel, etc.
Water distribution in the irrigation area requires real-time monitoring of the branch canal water level and flow. The traditional method is to measure the water level method. This method has high civil construction costs. The monitoring efficiency is low. The measurement accuracy is not enough.
Doppler ultrasonic flowmeter solves the problem of water measurement in-branch canals in irrigation areas.
Just fix the probe at the bottom of the channel. The device automatically measures the channel water level, flow area, and flow rate in real-time and calculates the instantaneous flow and cumulative flow. The flow rate measurement accuracy can reach ±1%+±1cm/s.
(2) Main channel flow monitoring (wide channel)
The difference between the main canal and the branch canal is that the width of the main canal is wider. Therefore, it is necessary to install multiple sets of Doppler ultrasonic flowmeters to accurately measure the flow velocity at different positions of the section during the operation.
The flow of the entire channel can be accurately measured through the integration method. This method is also applicable to some wide rivers.
(3) Monitoring of urban drainage pipeline flow
With the implementation of smart municipal administration, in order to monitor the operation of urban drainage pipe networks, municipal departments need to monitor the water level and flow of drainage pipes in real-time.
Through the analysis of the water level and flow data, the problems of siltation, overload, overflow, and abnormal water infiltration in the pipeline can be distinguished.
Sino-Inst, Manufacturer for Strap on Ultrasonic Flow Meters. It can measure a single sound-conducting liquid medium of DN 5—6000mm. It can measure even liquids such as water, seawater, oil, and slurry.
Sino-Inst’s Strap on Ultrasonic Flow Meters, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, the US, and other countries.
Wu Peng, born in 1980, is a highly respected and accomplished male engineer with extensive experience in the field of automation. With over 20 years of industry experience, Wu has made significant contributions to both academia and engineering projects.
Throughout his career, Wu Peng has participated in numerous national and international engineering projects. Some of his most notable projects include the development of an intelligent control system for oil refineries, the design of a cutting-edge distributed control system for petrochemical plants, and the optimization of control algorithms for natural gas pipelines.
4-20mA Flow Meters are those flow meters with 4-20mA current signal output function. The signal current of general instruments is 4-20mA. This means that the minimum current is 4mA and the maximum current is 20mA. Our commonly used electromagnetic flowmeters, turbine flowmeters, mass flowmeters, gas flowmeters, etc. all have the function of 4-20mA signal output.
The signal current of general instruments is 4-20mA, which means that the minimum current is 4mA and the maximum current is 20mA.
The industry generally needs to measure various non-electrical physical quantities. For example, temperature, pressure, speed, angle, etc. They all need to be converted into analog electrical signals before they can be transmitted to the control room or display equipment hundreds of meters away. This device that converts physical quantities into electrical signals is called a transmitter. The most widely used in the industry is to use 4-20mA current to transmit analog quantities.
In the industrial field, to complete signal conditioning and long-term transmission, the following problems will occur:
Since the transmitted signal is a voltage signal, the transmission cable will be interfered by noise;
The distributed resistance of the transmission cable will produce a voltage drop;
How to provide the working voltage of the instrumentation amplifier in the field is also a problem.
In order to solve the above problems and avoid the influence of related noise, we will use current to transmit signals. Because the current is not sensitive to noise.
The 4-20mA current loop uses 4mA to represent the zero signal. Use 20mA to represent the full scale of the signal. The signals lower than 4mA and higher than 20mA are used for various fault alarms.
Why Choose 4-20mA Instead of 0-20mA for the Flowmeter?
Many people will certainly ask: Why choose 4-20mA instead of 0-20mA? Very simple, if 0 is the smallest, then the open circuit fault will not be detected!
So, why is it 4mA? During normal operation, the current signal will not be lower than 4mA. When the transmission cable is broken due to a fault, the loop current drops to zero. 2mA is often used as the disconnection alarm value. There are two reasons. One reason is to avoid interference. Another reason is that a two-wire system is used at 4-20mA. That is, the two wires are the signal wires. It is also a power cord. And 4mA is to provide the static working current of the circuit to the sensor.
The transmitter controls the 4-20mA signal to change in proportion to the process variable
The indicator converts the 4-20mA signal into the corresponding process variable
Indicator or controller I/O input resistance 250Ω shunt generates 1-5V input signal (Ohm’s law: voltage = current * resistance, 4-20 mA X 250 ohms = 1-5V)
Usually:
They convert the temperature signal of the thermocouple or thermal resistance sensor into a 4-20mA signal and then output;
The controller then translates 4-20mA into a specific temperature value;
Based on this temperature value. The control loop realizes the control of the process terminal control element.
Similarly, the pressure transmitter is in the control loop. Usually used to measure the pressure value of the process medium:
1) The sensor senses pressure. The transmitter converts the signal into 4-20mA signal; 2) The controller then reversely translates the 4-20mA signal into a pressure value; 3) The controller is based on the pressure value. Send instructions to the valve. Control valve opening to realize safety valve control. Ensure that the container does not generate dangerous pressure.
A Digital Water flow meter is a flow meter that can display the water flow rate, and have the output for the flow rate. Like 4-20mA output, HART, RS 485, and so on. Digital Water Flow Meter is also called Electronic Water Flow Meter. Digital Water Flow Meter is widely used in industrial water and household water measurement. Most of the Sino-Inst flow meters are digital water flow meters. Like the electromagnetic flowmeter, Portable ultrasonic flow meter, Turbine flow meter…..
No matter which WaterFlow Meters you choose. The signal output by WaterFlow Meters, such as 4-20mA. The flow signal can be connected to a paperless recorder. Carry out multi-channel flow signal monitoring.
The analog flow meter is a flowmeter with the analog output signal. Analog output is a common function of flow meters. The analog signal is mainly used to output the flow signal to the next control system.
The analog signal refers to the continuous signal of the information parameter in a given range. The characteristic quantity of the information of the analog signal can be transformed into an arbitrary numerical signal in an instant. In the process of transmitting analog signals, the information signals need to be converted into electric wave signals, which are then transmitted through wired or wireless methods.
Analog signal: poor confidentiality, weak anti-interference ability.
Digital signal: strong anti-interference ability and good communication confidentiality.
Turbine flow meters are velocity flow meters, also called impeller flow meters. Can be used to measure the instantaneous flow and cumulative flow of liquids and gases.
Turbine flowmeters are widely used in flow measurement: petroleum, organic liquids, inorganic liquids, liquefied gas, natural gas, coal gas, and cryogenic fluids. Turbine flowmeter signals can be divided into pulse signals or current signals (4-20mA). It is suitable for use with secondary display, PLC, DCS, and other computer control systems.
There are many types of flow meters on the market. There are vortex flowmeters, target flowmeters, electromagnetic flowmeters, thermal gas mass flowmeters, etc. Different industries have different choices of flow meters.
Sewage treatment
Sewage is divided into industrial sewage and domestic sewage Sewage is a solid-liquid mixed fluid. Industrial wastewater is corrosive due to its complex composition. The measurement is difficult. Most meters cannot make measurements. The main application instruments for sewage treatment are electromagnetic flow and a small number of open channel flowmeters. There are a variety of linings and electrode materials for electromagnetic flowmeters to choose from. High precision and corrosion resistance, it is the main force for measuring the flow of industrial sewage and domestic sewage.
When measuring air, steam and other gases. The use of vortex flowmeters is the most common. There are also V cones, orifice plates, etc.;
When measuring viscous oily media. Volumetric meters have good application and measurement effects;
Orifice plate and V cone are the most used for ammonia and liquefied gas measurement;
Measure all kinds of light oil. Such as diesel, gasoline, non-corrosive chemical solvents, etc. Turbine flowmeter is the first choice;
Metal rotor flowmeters are also widely used in the chemical industry. Mainly used in the measurement of small flow and process control;
In the measurement of chemical wastewater, electromagnetic flowmeter is currently the only choice.
Food and pharmaceutical industry
Requirements for flow meters in the food and medicine industry:
High measurement accuracy requirements;
The watch body is made of stainless steel, anti-corrosion and anti-rust;
The quick-loading structure is convenient for cleaning and maintenance.
Sanitary electromagnetic flowmeter Mainly measure clean water, fruit juice, emulsion, liquid medicine, etc. Usually the clamp type connection is convenient for disassembly and cleaning; the material is stainless steel, and the lining is high temperature resistant FEP, PFA, etc. Because there is no dead angle in the structure, it is convenient for high temperature disinfection, and it is the most widely used.
Vortex flowmeter Mainly measure steam, water, beer, edible oil, etc. The material is stainless steel, and the flange clamp is used, which is convenient to use. The disadvantage is that the accuracy is slightly worse than that of electromagnetic flowmeters.
Turbine flowmeter At present, some manufacturers have introduced sanitary turbine flowmeters, most of which are flange-mounted, but also have a clamp-type structure. The measurement accuracy is equivalent to that of electromagnetics. Because of oil prohibition, sealed bearings must be used, and they must be replaced regularly.
A flow meter (or flow sensor) is an instrument used to measure the linear, nonlinear, mass or volumetric flow rate of a liquid or a gas. When choosing flow meters, one should consider such intangible factors as familiarity of plant personnel, their experience with calibration and maintenance, spare parts availability, and mean time between failure history, etc., at the particular plant site.
It is also recommended that the cost of the installation be computed, only after taking these steps different sensors include dial, in-line, ultrasonic, orifice plate, totalizing meters, variable area, venturi, or with switch output. The different designs of the flow meters have a variety of applications.
CO2 flow meters are instruments that can measure the flow of gaseous or liquid carbon dioxide. CO2 is…
Looking for 4-20ma flow meters? The flow meter is a fast, accurate, and reliable permanent linear motion. In Sino-Inst, you can also find other good deals on measurement and analysis instruments and tools! Keep an eye out for promotions and deals, so you get a big saving of 4 20ma flow meters. You can shop for 4 20ma flow meters at low prices.
There is a wide variety of 4-20ma flow meter items you can buy, such as turbine water flow meters, ultrasonic flowmeters. Common materials used for 4 20ma flow meters are stainless steel and carbon steel.
Sino-Inst offers over 50 4-20ma flow meters for flow measurement. About 50% of these are differential pressure flow meters, 40% are the liquid flow sensor, and 20% are Ultrasonic Level Transmitter and mass flow meters.
A wide variety of flow meters options are available to you, such as free samples, paid samples.
Sino-Inst is a globally recognized supplier and manufacturer of flow measurement instrumentation, located in China.
Request a Quote
Please enable JavaScript in your browser to submit the form
Wu Peng, born in 1980, is a highly respected and accomplished male engineer with extensive experience in the field of automation. With over 20 years of industry experience, Wu has made significant contributions to both academia and engineering projects.
Throughout his career, Wu Peng has participated in numerous national and international engineering projects. Some of his most notable projects include the development of an intelligent control system for oil refineries, the design of a cutting-edge distributed control system for petrochemical plants, and the optimization of control algorithms for natural gas pipelines.
Ultrasonic flow detectors are an important part of ultrasonic flow meters. Ultrasonic flow detectors are also called ultrasonic transducers. Ultrasonic flow detectors measure the volumetric flow of liquid within closed conduits. Ultrasonic flow meters use transit-time differences for measuring flow rates inside pipes from the outside using electronics and digital signal processing technology.
Built-in magnet, which can be directly attached to the pipe;
Can be used in strong electromagnetic interference occasions;
After the junction box is filled with glue, the protection level is IP68;
Complete specifications, divided into three models: large, medium, and small;
Measuring pipe diameter range DN15-DN6000;
The temperature range is -30~90°℃; -30~160℃
The measurement liquid is relatively wide, including water, seawater, slurry or oil, acid and alkali, and other homogeneous liquids;
Non-contact measurement method, lightweight and small size;
The installation of the clamp-on ultrasonic flowmeter probe is simple. And different sizes of probes can detect pipes of different pipe diameters. Under the condition of ensuring accuracy, the clamp-on ultrasonic flowmeter can measure the smallest pipe of DN15. The largest can measure DN6000 pipeline;
The external clamp ultrasonic flowmeter does not need to destroy the pipeline in the process of measuring the flow rate. The probe can directly touch the straight pipe section. No pressure loss. The flow measurement can be performed on the already installed pipe;
Suitable for measuring pipes of different materials. Common ones are metal pipes: stainless steel, carbon steel, cast iron, etc., plastic pipes, etc. There are also pipes with better sound-permeable materials.
Optional Ultrasonic Flow Detectors
Types
Picture
Spec.
Model
Measurement Range
Temperature
Dimension
Clamp on
Small Size
TS-2
DN15~DN100
-30~90℃
45×25×32mm
Medium Size
TM-1
DN50~DN700
-30~90℃
64×39×44mm
Large Size
TL-1
DN300~DN6000
-30~90℃
97×54×53mm
High
Temperature
Clamp on
Small Size
TS-2-HT
DN15~DN100
-30~160℃
45×25×32mm
Medium Size
TM-1-HT
DN50~DN700
-30~160℃
64×39×44mm
Large Size
TL-1-HT
DN300~DN6000
-30~160℃
97×54×53mm
Mounting
Bracket
Clamp on
Small Size
HS
DN15~DN100
-30~90℃
318×59×85mm
Medium Size
HM
DN50~DN300
-30~90℃
568×59×85mm
Extended
EB-1
DN300~DN700
-30~90℃
188×59×49mm
High
Temperature
Mounting
Bracket
Clamp on
Small Size
HS-HT
DN15~DN100
-30~160℃
318×59×110mm
Medium Size
HM-HT
DN50~DN300
-30~160℃
568×59×110mm
Extended
EB-1-HT
DN300~DN700
-30~160℃
188×59×49mm
Moeld
X3-φ6.35
X3-φ9.53
X3-φ12.7
X3-φ15
X3-φ20
X3-φ25
Weight(KG)
0.91
0.91
0.9
0.9
0.84
0.84
Moeld
X3-φ32
X3-φ40
X3-φ50
X3-φ63
X3-φ75
X3-φ99
Weight(KG)
0.82
0.88
0.98
1.43
1.52
1.95
Ultrasonic Flow Detectors Working Principle
Ultrasonic Flow Detectors are also called ultrasonic transducers. In fact, it is a piezoelectric ceramic whose frequency is the same as its resonant frequency. It uses the piezoelectric effect of the material to convert electrical energy into mechanical vibration.
Under normal circumstances, ultrasonic waves are first generated by an ultrasonic generator. It is converted into mechanical vibration by the ultrasonic transducer. The ultrasonic wave can be generated by the ultrasonic wave deriving device and the ultrasonic wave receiving device.
Ultrasonic transducers mainly include shell, acoustic window (matching layer), piezoelectric ceramic disc transducer, backing, lead-out cable, receiver, and other parts.
Among them, the piezoelectric ceramic disc transducer plays the same role as a general transducer. It is mainly used to transmit and receive ultrasonic waves, and above the piezoelectric ceramic disc transducer is the receiver. It is mainly composed of lead cables, transducers, metal rings, and rubber washers. Used as an ultrasonic receiver. Receive the Doppler dial-back signal generated outside the frequency band of the piezoelectric ceramic disc transducer.
Ultrasonic transducers are piezoelectric ceramics that resonate at ultrasonic frequencies. The piezoelectric effect of the material converts electrical signals into mechanical vibrations. The ultrasonic transducer is an energy conversion device. Its function is to convert the input electric power into mechanical power (ultrasound) and then transmit it out. , It consumes a small part of its own power.
Types of ultrasonic transducers: can be divided into piezoelectric transducers, sandwich transducers, cylindrical transducers, inverted horn transducers, and so on.
Transit Time Ultrasonic Flow Meter adopts the measurement principle of the time difference method. It uses the ultrasonic wave emitted by the sensor to propagate in the flowing fluid. The sound wave propagation speed in the downstream direction will increase, and the backward direction will decrease. In the same propagation distance, there will be different transmission times. According to the difference between the transmission time and the measured The relationship between fluid velocity measures the fluid velocity.
By setting the flowmeter and considering the cross-sectional distribution of the flow velocity, the average flow velocity can be calculated. Then the volume flow of the fluid can be obtained according to the cross-sectional area of the pipe.
Notes: V measure fluid velocity M ultrasonic reflection times D pipe diameter θ The angle between the ultrasonic signal and the fluid T up The time when the downstream sensor transmits the signal to the upstream T down Time from upstream sensor to downstream ΔT = T up – T down
Doppler ultrasonic flowmeter uses the physical principle of Doppler frequency shift to measuring the water flow velocity. Therefore, the Doppler ultrasonic flowmeter is suitable for measuring fluids containing solid particles or air bubbles. Not suitable for measuring pure water.
The scope of use includes: Natural rivers, artificial rivers, farmland channels, urban sewers, corporate sewage outlets, sewage treatment plants, etc.
The products comply with the SL/T 186-1997 standard.
It is suitable for environments that require continuous and accurate measurement of flow rate and flow rate. It has obvious advantages such as convenient installation and maintenance, high reliability, and high precision.
Ultrasonic flow detectors are also called ultrasonic transducers. Or it is often understood by people as an ultrasonic flow sensor.
Ultrasonic flowmeter is an application of ultrasonic, which measures the flow of liquid by applying the speed difference method.
Can do non-contact measurement;
No flow obstruction measurement, no pressure loss;
It can measure non-conductive liquids, which is a supplement to the electromagnetic flowmeter for unobstructed measurement;
Except for the pipe section type with measurement, there is generally no need for actual flow calibration;
In principle, it is not limited by pipe diameter, and its cost is basically independent of pipe diameter.
What is Gas Rotameter? Rotameter is also called float flowmeter. It is often called glass tube…
Sino-Inst, Manufacturer for Ultrasonic Flow Meters. It can measure a single sound-conducting liquid medium of DN 25—150mm. It can measure even liquids such as water, seawater, oil, and slurry.
Sino-Inst’s Ultrasonic Flow Meter, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, the US, and other countries.
Wu Peng, born in 1980, is a highly respected and accomplished male engineer with extensive experience in the field of automation. With over 20 years of industry experience, Wu has made significant contributions to both academia and engineering projects.
Throughout his career, Wu Peng has participated in numerous national and international engineering projects. Some of his most notable projects include the development of an intelligent control system for oil refineries, the design of a cutting-edge distributed control system for petrochemical plants, and the optimization of control algorithms for natural gas pipelines.
Low Flow Meters refer to those flow meters that can be used to measure micro-flow-low-flow rate media. Including metal rotor type, gear type, electromagnetic type microflow meter, microturbine type, and thermal type small mass flow meter. It can measure the Low flow rate of a variety of liquids and gases. For example, it needs small volume, high-temperature resistance, low-temperature resistance, or medium viscosity. etc. We all have suitable product recommendations.
Sino-Inst specializes in low flow meters for micro to low flow rates. We offer: Ultrasonic flowmeter can measure low flow rates from 0.1m/s to 5.0m/s. The gear flowmeter can measure the microflow rate from 0.01 to 0.83. Coriolis mass flow meters and controllers from 10SCCM~30SLM. Below, we also introduce a lot of flow meters. based on vortex, electromagnetic, ultrasonic, and positive displacement, etc.
Flow range of flow meters
First, let’s take a look at the low flow rate measurement range of conventional flow meters.
The water flow meter is an instrument specially used to measure the flow of water in pipes. You can get many different types of water flow meters from your facility.
When used in certain applications, each flow meter has its own advantages. For many pipelines and similar systems, the water must be maintained at a specified flow rate to ensure the effective operation of the system.
Sino-Inst, Manufacturer for Low Flow Meters. For example crude oil flow meter, diesel flow meter, gasoline flow meter.
Sino-Inst’s Low Flow Meters, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, the US, and other countries.
Wu Peng, born in 1980, is a highly respected and accomplished male engineer with extensive experience in the field of automation. With over 20 years of industry experience, Wu has made significant contributions to both academia and engineering projects.
Throughout his career, Wu Peng has participated in numerous national and international engineering projects. Some of his most notable projects include the development of an intelligent control system for oil refineries, the design of a cutting-edge distributed control system for petrochemical plants, and the optimization of control algorithms for natural gas pipelines.
A gear flow meter is a common positive displacement flow meter. The gear flow sensor has built-in double gears to operate. The volume of the medium is calculated by the volume of the gear. The flow rate of the small fluid medium is measured.
It can measure fluids with a viscosity of up to 10000 Pa.s.
The lowest flow rate can be measured 0.6L/H. That is 0.0026 GPM.
Gear flow meters can be used for resin and glue flow measurement. Flow measurement of hydraulic oil, lubricating oil, and grease. Maltose, syrup. Fuel oil flow measurement. Flow measurement of ink and asphalt. Flow measurement of liquid nitrogen, freezing liquid, and solvent. Edible oil, fish oil, and food filling measurement. Chemical and anti-corrosion requirements fluid measurement. A fluid quantitative control system, etc.
The gear flowmeter is a positive displacement flowmeter. It is a high-precision transmitter for measuring volumetric flow. It uses two or more elliptical gears to rotate at right angles to each other to form a T shape. With the flow of the medium, the gears mesh and rotate. Under the action of the fluid flow, a pressure difference is formed at both ends of the instrument inlet and outlet. No power supply is required. A pair of gears rotate freely. The cavity between the gears is filled with liquid. The liquid is discharged as it rotates. Measure the number of revolutions of the gear to know the flow rate of the liquid flowing through the instrument.
Gear flow meters are used to accurately measure the flow or instantaneous flow of liquid in the pipeline continuously or intermittently. It is especially suitable for the flow measurement of Maltose, syrup. heavy oil, polyvinyl alcohol, resin, and other high viscosity media.
There are various types of gear flow meters, mainly named after the shapes of internal components. For example, the circular gear flowmeter we will introduce in this article. There are also common oval gear flow meters, helical flow meters, etc.
Oval gear flowmeter The oval gear flowmeter uses two oval gears to mesh and rotate. It is suitable for flow measurement of medium with higher viscosity.
Circular gear flowmeter (spur gear flowmeter) The circular gear flowmeter uses two circular gears to mesh and rotate. Suitable for microflow measurement.
A gear flow meter is a micro digital positive displacement flow meter. Can measure very small flow rates and quantify small volumes of liquid. High and low-temperature resistance (-196℃-200℃).
The Gear flow meter for Microflow is made of stainless steel and is used for precise continuous or intermittent measurement of the flow or instantaneous flow of liquid. It is especially suitable for the flow measurement of heavy oil, polyvinyl alcohol, grease, and other high-viscosity media.
It can measure fluids with a viscosity of up to 10000 Pa.s. The lowest flow rate can be measured at 0.6L/H. That is 0.0026 GPM.
Gear flow transmitter is a type of positive displacement flow transmitter. It is a high-precision transmitter for measuring volume flow.
With the flow of the medium, the gears mesh and rotate. Under the action of the fluid flow, a pressure difference is formed at both ends of the instrument inlet and outlet. There is no need for a power supply. A pair of gears rotate freely. The cavity between the gears is filled with liquid. Discharge and measure the number of revolutions of the gear to know the flow of liquid and liquid flowing through the instrument.
The rotation speed of the round gear transmitter is detected by the sensor coil in the signal amplifier mounted on the watch case. The signal amplifier is not in contact with the measured medium. When the transmitter gear cuts the magnetic field lines generated by the permanent magnet in the housing, it will cause the magnetic flux in the sensing coil to change.
The sensing coil sends the detected magnetic flux periodic change signal to the preamplifier, amplifies and reshapes the signal, generates a pulse signal proportional to the flow rate, and sends it to the unit conversion and flow integration circuit to obtain and display the cumulative flow value. At the same time, the pulse signal is sent to the frequency current conversion circuit, which converts the pulse signal into an analog current quantity, and then indicates the instantaneous flow value.
The round gear transmitter has high machining accuracy and precise installation. The rotation of the gear is scanned non-contact, and each tooth generates a pulse with a very high resolution. Cylindrical gear transmitters can measure very small flow and quantify the small volumes of liquid.
PD Flow Meter is referred to as a positive displacement flow meter. Helical Gear-PD Flow Meter is also called, spiral double rotor flowmeter, LLT, LZ double rotor flowmeter, or UF-Ⅱ spiral rotor flowmeter.
As a high-precision flow meter, PD Flow Meter has an accuracy of 0.2 level. It is especially suitable for the measurement of industrial liquids such as crude oil, refined oil, and light hydrocarbons. It is a new generation volumetric flowmeter. Because it uses a pair of spiral rotors with special teeth, it is also called “Helical Gear Flowmeter”.
The flow meter is mainly composed of a body, a pair of spiral rotors, a magnetic coupling, a reduction mechanism, an adjusting gear, a counter, and a signaling device.
The number of revolutions of the spiral rotor is transmitted to the meter head counter through a reduction mechanism composed of magnetic coupling and a series of gears.
The magnetic coupling is mainly composed of active magnetic steel and driven magnetic steel. The use of magnetic coupling can increase the working pressure and working temperature of the flowmeter, ensure safe operation, and reduce maintenance work.
The measurement chamber mainly has a sealed cavity formed by a pair of special rotors and cover plates as the flow measurement unit.
The rotor is driven by the pressure difference between the inlet and outlet of the flowmeter to rotate, so as to continuously measure the liquid at the inlet to the outlet after being measured in the sealed cavity.
The amount of liquid flowing through each revolution is eight times that of the sealed cavity in the figure. The total number of rotor rotations and the speed of rotation are transmitted to the counting mechanism by the sealed coupling. Then there is pointer display and word wheel accumulation, you can know that it passes through the pipeline Total amount of liquid.
A pulse transmitter can also be installed in the counting mechanism, which becomes a flow meter with a signal.
Matching with the company’s electric display instrument, it can realize remote transmission (quantity, accumulation, instant, and other functions) automatic measurement and control.
Oval gear flow meter is one of the typical positive displacement flow meters. Measure the flow of liquid filling the pipeline under a certain pressure.
The oval gear flow meter is a pointer display type positive displacement flowmeter. The word wheel accumulates counting and can be equipped with a zero return device. Oval gear flowmeters are widely used in liquid flow control in various industrial fields. Applicable to various types of liquid measurements, such as crude oil, diesel, gasoline, etc. Choose different manufacturing materials, such as crude oil, diesel, gasoline, etc. can be measured.
The oval gear flowmeter is composed of a metering box and a pair of elliptical gears installed in the metering box, and the upper and lower cover plates form a sealed crescent-shaped cavity (due to the rotation of the gear, it is not sealed) as the calculation unit of a displacement.
The flow meter is mainly composed of a housing, a counter, an elliptical gear, and a coupling (magnetic coupling and axial coupling), etc. As shown in the figure.
1.Counter 2. Transmitter
3. Accuracy adjuster (used above DN50)
4. Sealed coupling
5. Front cover 6. Cover plate
7. Oval gear 8. Shell
9. Rear cover
When the measured liquid enters the flowmeter through the pipeline, the pressure difference generated at the inlet and outlet pushes a pair of gears to continuously rotate, and the liquid measured by the crescent-shaped cavity is continuously transported to the outlet. The product of four times the secondary displacement is the total amount of the measured liquid flow.
The elliptical gear generates a torque to make it rotate under the action of the pressure difference △p of the measured medium.
The rotor 1 and rotor 2 are alternately driven by one to rotate the other. There are two magnets on each rotor as signal generating elements. There is a magnetic signal detecting element at the center of the two axes at the bottom of the cavity. Whenever the magnet turns to the detecting element, the sensor counts as a pulse.
Each pulse corresponds to a certain amount of medium discharge F, F=XXml/p, so the volume flow Qm per unit time can be obtained: Qm=F*H, F is the amount of medium removed by each pulse; H pulse per unit time number.
High-viscosity liquid means that the liquid is viscous and thick, which is different from general liquids and non-Newtonian fluids (mud, pulp). The activity is slow and it is very difficult to filter by simple methods.
What’s more, in addition to some dust, the liquid also contains colloidal particles that are not completely dissolved.
For example solutions such as rubber, paraffin, cellulose acetate, viscose, polyacrylonitrile, paint and animal glue.
Gear flowmeter is a new type of volumetric flow transmitter, used for precise continuous or discontinuous measurement of the flow or instantaneous flow of liquid in the pipeline. Cylindrical gear flowmeter is especially suitable for heavy oil, polyvinyl alcohol, resin and other viscosities. Flow measurement of high media.
It can measure fluids with a viscosity of up to 10000 Pa.s. The lowest flow rate can be measured at 0.6L/H. That is 0.0026 GPM. Read more about: what is gpm;
Cylindrical gear flow meters are small in size and light in weight. During operation, the vibration and noise are small and the operation is stable. It can also be used to measure the small flow rate of small pipe diameters. The starting flow is small, and the range ratio is wide, suitable for measuring the liquid flow with large fluctuations. The measurement accuracy is not affected by changes in pressure and flow, with stable performance, long life and large flow capacity.
Resin and glue measurement
Measurement of hydraulic oil, lubricating oil and grease
Sino-Inst, Manufacturer for Gear flow meter for Microflow. For example crude oil flow meter, diesel flow meter, gasoline flow meter.
Sino-Inst’s Gear flow meter for Microflow, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, the US, and other countries.
Wu Peng, born in 1980, is a highly respected and accomplished male engineer with extensive experience in the field of automation. With over 20 years of industry experience, Wu has made significant contributions to both academia and engineering projects.
Throughout his career, Wu Peng has participated in numerous national and international engineering projects. Some of his most notable projects include the development of an intelligent control system for oil refineries, the design of a cutting-edge distributed control system for petrochemical plants, and the optimization of control algorithms for natural gas pipelines.
In the food and beverage industry, automation equipment requires food grade. Ensure hygiene and safety. The food grade flow meter can easily sterilize the equipment without disassembly. Many of the flowmeters we provide use accessories such as triple clamps, clover, and 3A pipe fittings. These fittings are sanitary food-grade fittings for stainless steel clamp pipe joints.
In the food and beverage processing industry, accurate measurement and control of raw materials are very demanding. Food grade flow meters Cut costs and increase productivity. Certain processes in the food industry require sanitary conditions. Food industry: dairy products, alcohol, beverages, syrup, chocolate, edible oil, etc.
Food grade oil flow meter
Food grade flow meters can measure edible oil.
There are many steps in the processing of edible oil that require a flow meter to measure the volume and weight of how much oil flows out of the pipeline. Companies that produce and process edible oils need to use flow meters for statistics on the crude oil that is initially refined and the essential oil that is finally refined.
First of all, for oil measurement, electromagnetic flowmeters cannot be selected.
You can choose turbine flowmeters, gear flowmeters, ultrasonic flowmeters, metal rotor flowmeters to measure oil. If you need high-precision measurement. You can also consider mass flow meters.
An electromagnetic flowmeter is used to measure the volume flow of conductive liquid medium with conductivity greater than 5μs/cm. Electromagnetic flowmeters are usually used to measure the flow of large pipelines. It can be accurately measured in a large beverage production workshop. The minimum diameter of the current electromagnetic flowmeter is 0.1 inches, that is, 2.5 mm, and the maximum diameter can reach nearly 3 meters.
The beverage industry includes beer, fruit juice, etc., and electromagnetic flowmeters could not be better. Generally, the medium is conductive, and it is very good to add ions appropriately. And there is no loss. There is no differential pressure loss or something.
Originally, there are still many ways to protect the electrodes of the electromagnetic flowmeter. We should pay more attention to it in the process of use. Don’t cause the electromagnetic flowmeter to fail to operate normally in the future due to a little negligence.
Flow measurement in Breweries
What kind of flowmeter can be used to solve beer flow measurement? Beer is a conductive medium. Can use electromagnetic flowmeter to measure. When measuring beer, you only need to use stainless steel electrodes and tetrafluoroethylene lining. The electromagnetic flowmeter is a measuring instrument with high measurement accuracy and good stability. It has been widely used in beer flow measurement.
Beer flow measurement. Let’s take a look at how to select a beer electromagnetic flowmeter:
Medium
Temperature
Pressure
When measuring beer flow, you can select according to the above three corresponding parameters to meet the on-site measurement requirements.
Of course, except for electromagnetic flowmeters. The sanitary turbine flowmeter can also be used to measure beer or liquor.
If the viscosity of the measured syrup is relatively high. Then I recommend using a target flowmeter or an oval gear flowmeter.
The target flow meter is a speed meter. It calculates the flow rate of the medium according to the force of the medium pushing the target. Its intelligent liquid crystal meter head can clearly display the instantaneous flow and cumulative flow of the medium. And output 4-20mA signal. The installation is simple and the maintenance is small. High temperature and high-pressure resistance. Suitable for large, medium, and small pipe diameters. The application range is very wide.
The oval gear flowmeter is a positive displacement flowmeter. It is a mechanical instrument. He calculates the medium flow rate based on the measurement of the rotation of the internal gear. The general configuration is a pointer display type, which only displays the cumulative flow and does not display the instantaneous flow. Therefore, the user needs to explain to the manufacturer when displaying the instantaneous flow rate. The manufacturer will be equipped with a smart meter.
In addition, the output signal is a pulse signal. The user needs a 4-20 mA signal, and the manufacturer also needs to explain it to the manufacturer. Oval gears are relatively bulky. Therefore, it is not suitable for the measurement of large-diameter pipes. Its largest caliber is also smart to 200mm.
In addition to the above two types of vortex, flowmeters are also possible.
Low viscosity syrup flow measurement
If the measured viscosity of the syrup is not very high, an electromagnetic flowmeter or a liquid turbine flowmeter has been used.
Electromagnetic flowmeters are mainly used for the measurement of medicines such as glucose syrup and food syrup. Because medicine and food have higher hygiene requirements. Strict disinfection is required, so clamp-type electromagnetic flowmeters are generally used.
The liquid turbine flowmeter measures low viscosity, and the effect of relatively pure syrup is very good. Responsive, high precision, beautiful and light appearance, installation and maintenance are also very simple. It is suitable for the measurement of small and medium pipelines. Both types of flow meters are smart meters. On-site LCD displays instantaneous flow and cumulative flow. Output 4-20mA signal. The scope of application is also very wide.
Here I simply recommend several flow meters based on the viscosity of the syrup. How to choose specifically. Users need to provide relevant parameters and requirements to make the most suitable and correct choice.
Positive displacement flow meters, also known as fixed displacement flow meters or PD flow meters, are the most accurate measuring instruments. The oval gear flowmeter is the most typical positive displacement flowmeter.
According to the measuring elements, the volumetric flow plan can be divided into elliptical gear flow meters, double rotor flow meters, disc flow meters, rotary piston flow meters, wet gas meters, and membrane gas meters, etc. The clamp connection oval gear flowmeter has the advantages of a lightweight and convenient connection. Especially in the chemical and pharmaceutical industries, it has a wide range of uses.
A piston flow meter measures liquid by counting how many fixed-volume slugs pass through the meter…
FAQ
The solid flow meter is suitable for the measurement of solid mass flow in a wide range of metal-enclosed pipelines from kg/h to t/h. The system is suitable for online monitoring of the flow of solids such as powder, dust, pellets, granules, etc., which are pneumatically conveyed or in free fall (1nm-20mm).
A water flow meter measures the amount of water flowing through a pipe. We have several kinds to choose from, depending on the application, maintenance needs, and budget.
Turbine (also called mechanical), Vortex, Ultrasonic, and Magnetic. We will tell you everything you need to know about them and help you choose one for your application.
Different manufacturers and different models have different accuracy levels. The accuracy of general flow meters is divided into 0.1, 0.2, 0.5, 1. Mass flow meters can reach even higher accuracy levels. Common flow meters can achieve 1 or 0.5.
In general, the principle of selecting a flow meter is to first have a deep understanding of the structural principles and fluid characteristics of various flow meters. At the same time, the selection should be made according to the specific situation of the site and the surrounding environmental conditions. Economic factors must also be taken into consideration.
In general, you should choose from the following five aspects:
Sino-Inst is Food grade flow meters supplier, located in China. Food grade flow meters products are most popular in North America, Mid East, and Eastern Europe. The United States, and India, which export 99%, 1%, and 1% of Food grade flow meters respectively.
Wu Peng, born in 1980, is a highly respected and accomplished male engineer with extensive experience in the field of automation. With over 20 years of industry experience, Wu has made significant contributions to both academia and engineering projects.
Throughout his career, Wu Peng has participated in numerous national and international engineering projects. Some of his most notable projects include the development of an intelligent control system for oil refineries, the design of a cutting-edge distributed control system for petrochemical plants, and the optimization of control algorithms for natural gas pipelines.
Rotameter is also called float flowmeter. It is often called glass tube float flowmeter, glass rotameter, metal rotameter, and metal tube float flowmeter. Rotameter is mainly used to measure the flow of single-phase non-pulsating fluid (gas or liquid). When gas or liquid is introduced into a uniform conical flow tube. The float rises. Its weight is supported by the fluid flowing below. Until the entire fluid volume is available Flow through the float. The position of the float corresponds to a point on the pipe measurement scale and provides an indication of the fluid flow rate.
Rotameter is a variable area flow measuring instrument commonly used in industrial automation process control, which can be used to measure the flow of liquid, gas, and steam.
Rotameters are especially suitable for dry gas and steam measurement. Such as the measurement of nitrogen, air, oxygen and other gases.
It is not applicable if the liquid medium or gas medium contains impurity particles. It will affect the accuracy of the measurement.
If the pressure is relatively large, you can use a metal tube float flowmeter. The metal tube float flowmeter can transmit signals remotely for total accumulation or flow control. You can also customize the remote metal rotor flowmeter according to your needs. Explosion-proof metal rotor flowmeter.
Metal tube rotameter can be used to measure air. Because the rotameter is a variable area flow measuring instrument commonly used in industrial process automation control.
Rotameter has the characteristics of small size, large detection range and convenient use. It can be used to measure the flow of liquid, gas and steam. It is especially suitable for medium flow measurement with low flow velocity and small flow. Therefore, there is no problem in measuring air. However, it should be noted that the metal tube rotor flowmeter is only suitable for the flow measurement of small-diameter and low-velocity media within DN200.
Rotameter is a variable area flow measuring instrument commonly used in industrial automation process control. It is mainly to measure the instantaneous flow of various liquid gases and steam under different working conditions. You can directly observe the value under the flow state of the medium. It can easily solve the problem of fluid flow measurement under various working conditions.
The metal rotor flowmeter has the characteristics of simple structure, large detection range, high temperature and high-pressure resistance, anti-corrosion, and explosion-proof. It has a wide range of applications in petroleum, chemical, metallurgy, electric power, medicine, food, sewage treatment, and other industries.
Rotameter is the most widely used variable area flowmeter type. Rotameters are called gravity flowmeters because they are based on the opposition between the downward force of gravity and the upward force of the flowing fluid.
When the flow is constant, the float stays at a position related to the volume flow. The position is indicated by a scale. Please note that in order to maintain the full effect of gravity, this dynamic balancing action requires a vertical measuring tube.
Other forms of gravity meters may include a piston or vane that responds to flow in a manner similar to the behavior of a float. All these devices can be used to measure the flow of most liquids, gases, and steam.
There are similar types that use springs instead of gravity to balance fluid flow. These do not need to be installed vertically, but corrosive or aggressive fluids can damage the spring and cause reduced accuracy.
Rotameters are generally divided into three categories: plastic rotameters, glass rotameters and metal rotameters according to the material of the tapered tube.
The former two are generally in-situ indicating type, and the latter is generally made into a flow transmitter.
According to different converters, metal rotor flowmeters can be divided into gas remote transmission, electrical remote transmission, indication type, alarm type, and integrated calculation.
According to the structure and purpose of the transmitter, it can be divided into basic type, jacket insulation type, anti-corrosion type, high temperature type, high pressure type and so on.
Rotameters are used to measure the flow of various small-diameter media. Of course, it is also very reliable when used in the chlorine flow measurement industry.
For the measurement of chlorine gas, the metal tube rotameter can fully meet this measurement requirement. Rotameters are not only made of metal, but also made of glass.
Comparing the two, the metal tube rotor flowmeter has on-site display and intelligent remote transmission functions. The measurement accuracy is high and it is easy to use. And the whole is relatively sturdy and has a long service life.
The glass tube rotameter has a simple structure. There should be no bumps during use. It is fragile and non-explosive, and has a short service life. The metal tube rotameter is superior to the glass tube rotameter when measuring chlorine.
The flow meters that can be used to measure chlorine are: rotameter, vortex flowmeter, differential pressure flowmeter, gas mass flowmeter, etc. Since chlorine is very corrosive, especially when there is moisture, it is necessary to consider anti-corrosion treatment.
There are many types of Nitrogen gas flow meters. There are three types of flow meters commonly used to measure nitrogen. Precession vortex flowmeter, gas vortex flowmeter, thermal gas mass flowmeter. When selecting a model, it is necessary to select a suitable model and specification according to the parameters and cost that can be provided on-site.
Of course, the rotameter is also a good choice for measuring nitrogen. Because of the low cost.
There are three types of flowmeters commonly used to measure hydrogen flow: precession vortex flowmeter, gas vortex flowmeter, and thermal gas mass flowmeter. When selecting a model, it is necessary to select a suitable model and specification according to the parameters and cost that can be provided on site. You must communicate well with the sales staff to make the measurement accurate.
Of course, the rotameter is also a good choice for hydrogen measurement. Because of the low cost.
The flow measurement of natural gas is currently mainly used in trade settlement and is relatively common. my country’s natural gas trade measurement is based on the volume or energy method under the legally required quality indicators for transfer measurement. At this stage, volume measurement is basically the main method.
At present, the flowmeter products used for natural gas flow measurement generally include: gas waist wheel flowmeter, gas turbine flowmeter, precession vortex flowmeter, vortex flowmeter, ultrasonic flowmeter and orifice flowmeter.
When measuring gas and liquid media, are the parameters of the rotameter the same?
Metal rotor flowmeter is a variable area flow measuring instrument commonly used in industrial automation process control. When it is measuring liquid and gaseous media, because the density of the two media is different, the material of the rotor of the flowmeter will also be different due to the density of the medium.
Regardless of whether it is measuring gas or liquid, the metal rotor flowmeter is the same in appearance and structure. But because the density of a gas is lower than that of liquid, the density of gas rotor material is smaller than that of the liquid rotor.
Whether the rotameter for measuring gas or liquid, the structure is basically the same, and it is equipped with a rotor in a conical tube. The main differences are as follows:
The calculated density of the rotor: the density for liquid is high, and the density for gas is low.
Rotor shape: the cross-sectional area of liquid is relatively small, and the cross-sectional area of gas is relatively large
Damping device: It is better to use a damping device for liquids and gas, so that the measured value is stable.
Therefore, when we choose the metal rotor flowmeter, we need to clearly describe the real-time conditions of the working conditions with the manufacturer. In this way, we can formulate qualified process and technical parameter models of flowmeters according to the actual requirements of the working conditions. So as to be able to solve the measurement problem more effectively.
It is not feasible to calibrate metal tube rotameters with conventional methods. This is determined by the structural principle of the transmitter. Because the rotameter is between the input pressure source and the generated 4-20mA current signal. Besides to machinery and circuits. There are also micro-processing chips that perform calculations on input data. Therefore, the adjustment is different from the conventional method.
In fact, the manufacturer also has instructions on the calibration of metal tube rotameters. A series of transmitters produced by our company. For calibration, there are: “Set range”, “Re-quantity range”, “Fine adjustment” points.
Among them, the “set range” operation is mainly to complete the configuration work through the number of LRV and URV. The “re-quantity range” operation requires the transmitter to be connected to a standard pressure source. Guided by a series of instructions, the transmitter directly senses the actual pressure and sets the value. The initial and final settings of the range directly depend on the actual pressure input value. But it should be seen that although the analog output of the transmitter has a correct relationship with the input value used. But, the value displayed by the digital readout of the process value will be slightly different. This can be calibrated by fine-tuning items.
Because each part of the metal tube rotor flowmeter needs to be adjusted separately and must be adjusted together. Therefore, the actual calibration can be carried out according to the following steps:
Make a 4-20mA fine-tuning first. It is used to calibrate the D/A converter inside the transmitter. Because it does not involve sensing components.
No external pressure signal source is required.
Do one more full fine-tuning. Make the 4-20mA and digital readings coincide with the actual applied pressure signal. Therefore, a pressure signal source is required.
Finally, do the re-quantification process. Adjust the analog output 4-20mA to match the external pressure signal source. Its function is exactly the same as that of the zero adjustment (Z) and range adjustment (R) switches on the transmitter housing.
Some people think that the range of metal tube rotameter can be changed as long as the HART handheld communicator is used. And can adjust the zero point and span. There is no need to enter a pressure source. But this approach cannot be called calibration, but can only be called “setting range”.
The real calibration requires a standard pressure source to enter the transmitter. The range adjustment (LRV, URV) is not calibration because the standard instrument is not used. Ignore the input part (pressure of the input transmitter) to adjust the output, (transmitter conversion circuit) is not a correct calibration.
Furthermore. The relationship between pressure and differential pressure detection components. A/D conversion circuit. And current output is not equal. The purpose of calibration is to find out the relationship between the three changes.
Sino-Inst offers over 30 rotameter products. About 50% of these are for liquids. 40% are for gas. At the best price.
A wide variety of Gas Rotameter options are available to you, such as free samples, paid samples.
Sino-Inst is a globally recognized supplier and manufacturer of Gas Rotameters, located in China.
The top supplying country is China (Mainland), which supply 100% of the Float Flow Meter respectively.
Sino-Inst sells through a mature distribution network that reaches all 50 states and 30 countries worldwide. Gas Rotameter products are most popular in Domestic Market, Southeast Asia, and Mid East.
You can ensure product safety by selecting from certified suppliers, with ISO9001, ISO14001 certification.
Wu Peng, born in 1980, is a highly respected and accomplished male engineer with extensive experience in the field of automation. With over 20 years of industry experience, Wu has made significant contributions to both academia and engineering projects.
Throughout his career, Wu Peng has participated in numerous national and international engineering projects. Some of his most notable projects include the development of an intelligent control system for oil refineries, the design of a cutting-edge distributed control system for petrochemical plants, and the optimization of control algorithms for natural gas pipelines.
The float flow meter is also called a rotameter. The float flow meter is a volumetric flow meter in which a float rises and falls in a vertical tapered tube as the flow changes, changing the flow area between them. It is often called Variable Area Flowmeter or Area Flowmeter in the United States and Japan. The float flow meter can be used to measure the flow of liquid, gas, and steam. It is especially suitable for medium flow measurement under low flow rates and small flow conditions.
Float Flow Meter is also called rotor flow meter. It is mainly used for small and medium caliber flow measurement. It can measure liquid, gas, steam, etc. The product series have complete specifications and are widely used.
Float Flow Meter consists of two parts. One of the rotameter is a tapered tube that gradually expands from bottom to top. The other is a rotor that is placed in the tapered tube and can move freely up and down along the centerline of the tube.
When measuring the flow of fluid, the measured fluid flows in from the lower end of the tapered tube. The flow of fluid impacts the rotor and produces a force on it. The magnitude of this force varies with the flow rate.
When the flow is large enough, the generated force will lift the rotor and raise it.
At the same time, the measured fluid flows through the annular section between the rotor and the tapered tube wall. At this time, there are three forces acting on the rotor. The dynamic pressure of the fluid on the rotor, the buoyancy of the rotor in the fluid, and the gravity of the rotor itself.
When the flowmeter is installed vertically, the center of gravity of the rotor coincides with the axis of the tapered tube. The three forces acting on the rotor are all along the direction parallel to the axis of the tube.
When these three forces reach a balance, the rotor floats smoothly on a certain position in the cone tube.
For a given rotameter, the size and shape of the rotor have been determined. Therefore, its buoyancy in the fluid and its own gravity is known to be constant. Only the dynamic pressure of the fluid on the float changes with the flow rate of the incoming flow.
Therefore, when the flow rate of the incoming flow becomes larger or smaller, the rotor will move up or down. The flow cross-sectional area of the corresponding position also changes. Until the flow rate becomes the corresponding speed when the flow rate becomes balanced, the rotor is stable in the new position.
For a given rotameter, the position of the rotor in the cone tube is in one-to-one correspondence with the flow rate of the fluid flowing through the cone tube.
In order to prevent the rotor from touching the tube wall when moving up and down on the centerline of the tapered tube, two methods are usually used.
One is to install a guide mandrel in the center of the rotor to keep the rotor moving up and down on the centerline of the tapered tube.
The other is a chute on the edge of the rotor disc. When the fluid flows through the rotor from bottom to top, one side bypasses the rotor. At the same time, it passes through the chute to generate a reverse thrust. The rotor keeps rotating around the centerline. . It can keep the rotor from touching the pipe wall when working. The rotor material of the rotameter can be made of stainless steel, aluminum, bronze, etc.
It can be divided into transparent material cone tubes and metal cone tubes.
Transparent conical tube float flow meter
Transparent tapered tube materials include glass tubes, transparent engineering plastics such as polystyrene, polycarbonate, plexiglass, etc. Among them, glass pipes are most used, but they are easy to break. Engineering plastic pipes are not easy to break. Some are also resistant to corrosion by corrosive media such as acid and alkali.
The diameter of the transparent tapered tube float flow meter is 15~40mm, and the flow index is directly engraved on the outer wall of the tapered tube. Or an indexing scale is installed beside the tapered tube. The tapered tube has a cone smooth surface and a guiding rib (or flat surface). ) Two kinds.
The float moves freely in the tapered tube or moves under the guidance of the tapered tube ribs. The instrument on the inner wall of the large smooth surface is also guided by a guide rod.
The diameter of the metal tube conical tube float flow meter is 15~40mm, and the displacement of the float is transmitted to the conversion part outside the casing by means of magnetic steel coupling. Compared with transparent conical tube float flow meter. It can be used for higher medium temperature and pressure. And it is not easy to break.
There are several other structures of the transparent float flow meter. For example, the transparent straight tube float flowmeter is a deformed structure of the transparent conical tube float flow meter. The flow detection element is composed of an orifice plate and a cone floating plug.
There are other types of deformed structures of the metal tube conical tube float flowmeter. Among them, the direct indication type directly observes and reads the position of the float through the transparent straight pipe and the floating plug.
The horizontal installation type can be installed in the horizontal pipeline; the straight-through type has a different right-angle flow direction from the typical structure. It is not necessary to change the flow direction. It can be directly connected to the vertical pipeline. Easy to install.
The floating plug orifice plate type replaces the rotor tapered tube with a floating plug orifice plate. It is more convenient to change the flow specification as long as the floating plug with a different taper is changed.
It can be divided into on-site instructions, pneumatic remote signal output, electric remote signal output, alarm, etc. Transparent tube float flowmeters are all on-site indication types.
Sometimes a proximity switch is installed to output upper and lower limit alarm signals.
The conversion part of the remote signal output instrument converts the displacement of the float into an analog signal output of current or air pressure. Respectively become air remote transfer float flowmeter and electric remote transfer float flowmeter.
It can be divided into hose connection, flange connection, and threaded connection.
There are three connection methods for the transparent tube float flowmeter.
Among them, hose connection is often used for instruments with a diameter of less than 10mm and places with low working pressure.
The threaded connection is often used for instruments with a diameter below 40mm. The scope of application is not wide.
Flange connection is used for instruments with a diameter of 15~100mm, and the application is the most common.
Metal tube float flowmeters are usually flanged, and individual models are connected by a thread.
It can be divided into liquid, gas, and steam.
Most float flow meters can measure both liquid and gas in the same instrument.
Only specially designed metal tube float flowmeters can be used to measure steam. Or add additional components to the standard instrument. Such as adding liquid damping parts with fins. Install heat sinks at the junction with the indicating conversion part.
It can be divided into basic types, jacket insulation types, explosion-proof types, corrosion-resistant types, and blowing types. The basic type is the most widely used.
Jacket insulation type is used for occasions where the temperature in the pipeline is significantly higher (or lower) than the ambient temperature.
When used in explosive gas or dust, the electric remote float flowmeter adopts an explosion-proof type. At present, there are explosion-proof design structures and intrinsically safe explosion-proof design structures in China.
Corrosion-resistant float flowmeters are made of engineering plastics such as polytetrafluoroethylene, etc., for the structural parts and float in contact with the medium.
The flow rate of the blowing type is small, the air is 20~3000L/h, and the water is 0.3~100L/h, and the accuracy requirements are not high.
The blow-flow type float flowmeter is integrated with a small self-operated differential pressure regulator. The flow change is caused by the pressure fluctuation of the power source or the disturbance of the downstream parameter change. Self-adjustment to maintain a constant flow rate.
It can be divided into full flow type and split flow type.
The full-flow type refers to the instrument in which all the fluid to be measured flows through the float flowmeter.
The shunt type means that only part of the measured fluid flows through the flow detection part such as the float. The shunt-type float flowmeter is a combination of a standard orifice plate installed on the main pipe and a smaller diameter float flowmeter. It is used for larger flow rates with pipe diameters greater than 50mm. And as long as the place indicated on the spot.
Float type water flow meter
Rotameters can be used to measure the instantaneous flow of water. There are many flow meters for measuring water. Almost all flow meters that measure liquids can be used to measure water.
The original rotameter used to measure water is now used to measure the flow rate of gasoline. Is the reading correct?
Certainly not. Rotameter measuring liquid is most affected by liquid density and viscosity. It is recommended to find the manufacturer to tell them the parameters of your gasoline. It should be able to help you convert and tell you the true flow rate when the current scale is used to measure gasoline.
Rotameters measure different liquids. How to convert?
Rotameter display value correction. The fluid and state when the flowmeter is in use are generally different from the fluid and state when the flowmeter is scaled. Therefore, the value of the flow meter reading during use is not the real flow through the flow meter. The indicated value must be corrected according to the fluid and state in use. In order to get the correct flow.
The flow meter produced by Sino-Inst is calibrated with water for measuring liquid. The flowmeter for measuring gas is calibrated with air. The indicated value is scaled according to the volume flow rate of the standard state (water at 20°C; air at 20°C, 101.325KPa). Therefore, all corrections are based on the standard state index.
Metal tube rotameter can be used to measure air. Because rotameter is a kind of variable area flow measuring instrument commonly used in industrial process automation control.
It has the characteristics of small size, large detection range, and convenient use.
It can be used to measure the flow of liquid, gas and steam. It is especially suitable for medium flow measurement with low flow rate and small flow, so there is no problem in measuring air.
However, it should be noted that the metal tube rotor flowmeter is only suitable for the flow measurement of small-diameter and low-velocity media within DN200.
Rotameter is a kind of variable area flowmeter. The working principle of the rotameter is in a vertical cone tube that expands from bottom to top. The gravity of the float of the circular cross-section is borne by the hydrodynamic force. The float can be in the cone The tube rises and falls freely. It moves up and down under the action of flow velocity and buoyancy. After being balanced with the weight of the float, it is transmitted to the dial to indicate the flow through the magnetic coupling.
The rotameter consists of two parts. One of the rotameter is a tapered tube that gradually expands from bottom to top. The other is a rotor that is placed in the tapered tube and can move freely up and down along the centerline of the tube.
When measuring the flow of fluid, the measured fluid flows in from the lower end of the conical tube. The flow of fluid impacts the rotor and produces a force on it. The magnitude of this force varies with the flow rate). When the flow rate is large enough At this time, the force generated will hold up the rotor and raise it.
The accuracy of the conventional model of the rotameter is 1.5. This accuracy is not the highest. But it has been able to meet the measurement needs of most users.
Sino-Inst offers over 30 Float Flow Meter products. About 50% of these are for liquids. 40% are for gas. At the best price.
A wide variety of Float Flow Meter options are available to you, such as free samples, paid samples.
Sino-Inst is a globally recognized supplier and manufacturer of Rotameter flow meters, located in China.
The top supplying country is China (Mainland), which supply 100% of the Float Flow Meter respectively.
Sino-Inst sells through a mature distribution network that reaches all 50 states and 30 countries worldwide. Float Flow Meter products are most popular in Domestic Market, Southeast Asia, and Mid East.
You can ensure product safety by selecting from certified suppliers, with ISO9001, ISO14001 certification.
Wu Peng, born in 1980, is a highly respected and accomplished male engineer with extensive experience in the field of automation. With over 20 years of industry experience, Wu has made significant contributions to both academia and engineering projects.
Throughout his career, Wu Peng has participated in numerous national and international engineering projects. Some of his most notable projects include the development of an intelligent control system for oil refineries, the design of a cutting-edge distributed control system for petrochemical plants, and the optimization of control algorithms for natural gas pipelines.
A sludge flow meter refers to a flow meter that can be used to measure the flow of sludge.
What kind of flowmeter can be used for sludge flow measurement?
According to the characteristics of the sludge medium, the flow rate of the sludge can be measured by using an electromagnetic flowmeter. The electrode material uses a tantalum electrode. The lining material uses a ceramic material or tetrafluoroethylene. This can solve the flow measurement condition of the sludge.
Sludge treatment (sludge treatment) refers to the reduction, stabilization, and harmless processing of sludge such as thickening, tempering, dewatering, stabilization, drying, or incineration. The higher the degree of sewage treatment, the more sludge residues that need to be treated.
The main reason for using an electromagnetic flowmeter to solve the flow of sludge is its low cost, high measurement accuracy, and good stability. Many flows measuring instruments can meet this requirement.
The wastewater treatment plant uses a secondary treatment process called activated sludge. This process converts non-sedimentable substances into biological flocs. This substance is produced in the aeration tank and settled in the final sedimentation tank.
Activated sludge is an aerobic process. It can promote the health of microorganisms and ensure effective treatment. The balance between food and oxygen and microorganisms must be maintained for optimal treatment. An element of maintaining biomass is to return a part of the sedimentation sludge from the final sedimentation tank to the aeration tank to maintain the balance of the biological system. This part of activated sludge is called RAS (Returned Activated Sludge).
The RAS is returned to the aeration tank via a variable-speed centrifugal pump. Accurate flow rate measurement is essential to ensure that the proper ratio of “food to microorganisms” is maintained. The RAS flow rate is determined by a microbiological health laboratory analysis, and the flow rate is adjusted accordingly.
Sludge Flow Measurement of Return Activated Sludge Pipe
1 Project background
DN 400mm stainless steel pipe;
Full tube
High pollution load, suspended solids content as high as 1%.
2 Measurement requirements
Trouble-free and stable measurement of the horizontal conveying pipe of the return sludge conveyed by the screw pump lifting equipment;
Due to high pollution load and gas load. The two existing measurements. Electromagnetic flowmeter + external clamp ultrasonic time difference method. Neither can work reliably or at all;
The installation cost is low.
3 Solution
Use NFP type cross-correlation flow measurement system;
A hole was drilled upstream of the existing electromagnetic flowmeter. The NFP mounting piece was welded to the existing pipeline;
Install a ball valve that can remove the sensor during operation, adjust and fix the cross-correlation sensor.
4 Advantages
Simple and fast upgrade and transformation of existing facilities;
The old flow measurement equipment does not necessarily need to be dismantled;
Although the concentration of suspended solids in the water is high, the flow measurement is still reliable.
Advantages of electromagnetic flowmeter in sludge measurement
The electromagnetic flowmeter has no mechanical inertia. Responsive. Can measure instantaneous pulsating flow. It can also measure the flow in both directions.
The output of the electromagnetic flowmeter is only proportional to the average flow rate of the measured medium. It has nothing to do with the flow state (laminar or turbulent) under symmetrical distribution. Therefore, the electromagnetic flowmeter has a very wide range. The measurement range can reach 100:1, and some even reach the operable flow range of 1000:1.
The sensor structure of the electromagnetic flowmeter is simple. There are no moving parts in the measuring tube, nor any throttling parts that hinder fluid flow. So when the fluid passes through the flow meter, it will not cause any additional pressure loss. It is one of the flow meters with low energy consumption in the flowmeter.
The industrial electromagnetic flowmeter has a very wide caliber range. From a few millimeters to a few meters. Moreover, there are real-flow calibration equipment with a diameter of 3m in China. Laid a foundation for the application and development of electromagnetic flowmeters.
The electromagnetic flowmeter is a volume flow measuring instrument. During the measurement process, it is not affected by the temperature, viscosity, density and conductivity (in a certain range) of the measured medium. Therefore, the electromagnetic flowmeter only needs to be calibrated by water. It can be used to measure the flow of other conductive liquids.
It can measure the flow of dirty medium, corrosive medium and suspended liquid-solid two-phase flow. This is because there are no obstructing flow parts inside the meter measuring tube. The fluid to be measured is only in contact with the inner lining of the measuring tube and the electrode, and the material can be selected according to the nature of the fluid to be measured.
For example, use polytrifluoroethylene or polytetrafluoroethylene as the lining. It can measure various corrosive media such as acid, alkali and salt. The use of wear-resistant rubber as the inner lining is particularly suitable for measuring liquid-solid two-phase flows such as mineral slurry and cement slurry with solid particles and greater wear, as well as various suspended liquids such as fiber-containing liquids and pulps.
Can electromagnetic flowmeter measure sludge fluid with 85% moisture content?
Yes, there is no problem at all. I am the technology of the electromagnetic flowmeter manufacturer, and the measurement is no problem. It is only when the density of the sediment particles reaches a certain level. There will be peak fluctuations. However, the measurement is no problem.
Which lining material electromagnetic flowmeter is used for sludge flow meter?
What kind of flowmeter can be used for sludge flow measurement. According to the characteristics of the sludge medium, the flow rate of the sludge can be measured by using an electromagnetic flowmeter. The electrode material uses tantalum electrode, and the lining material uses ceramic material or tetrafluoroethylene. In this way, the sludge flow measurement conditions can be solved.
Before sludge treatment, we must first understand the classification of sludge:
Treatment of physicochemical sludge discharged from sedimentation tank or thickening tank of waterworks. It is a medium and fine-grained organic and inorganic mixed sludge. The compressibility and dehydration performance are average.
The remaining activated sludge discharged from the secondary settling tank of the domestic sewage plant is hydrophilic, fine-grained organic sludge, with poor compressibility and poor dehydration performance.
Treatment of physicochemical and biochemical mixed sludge discharged from the thickening tank produced by industrial wastewater treatment. It is a medium-fine-grained mixed sludge. The dewatering performance of the fiber-containing body is better. The other compressibility and dewatering performance are average.
The physical and chemical fine-grained sludge produced by the physical method and chemical method discharged from the thickening tank from the industrial wastewater treatment. It belongs to the fine-grained inorganic sludge. The compressibility and dewatering performance are general.
Physical and chemical precipitation of coarse-grained sludge produced by industrial wastewater treatment. It belongs to coarse-grained hydrophobic inorganic sludge. It has good compressibility and dewatering performance.
Sino-Inst offers Sludge flow meter products. About 85% of these are Magnetic flow meters, 3% are Ultrasonic water meters. A wide variety of Sludge flow meter options are available to you, such as free samples, paid samples.
The top-selling countries or regions are China, India, and Israel, which supply 99%, 1%, and 1% of sewage flow meter respectively. Sludge flow meter products are most popular in Domestic Market, Mid East, and North America. You can ensure product safety by selecting from certified suppliers, with ISO9001, and Other certifications.
Request a Quote
Please enable JavaScript in your browser to submit the form
Wu Peng, born in 1980, is a highly respected and accomplished male engineer with extensive experience in the field of automation. With over 20 years of industry experience, Wu has made significant contributions to both academia and engineering projects.
Throughout his career, Wu Peng has participated in numerous national and international engineering projects. Some of his most notable projects include the development of an intelligent control system for oil refineries, the design of a cutting-edge distributed control system for petrochemical plants, and the optimization of control algorithms for natural gas pipelines.
Paddle wheel flow meter is a mechanical flow meter that uses an impeller as a flow sensor component. The impeller-type flow meter is a meter that measures flow according to the principle of fluid momentum moment. Paddle wheel flow meter is also called an impeller flow meter, rotary wheel flow meter, etc. Typical Paddle wheel flow meters are water meters and turbine flow meters. It can be a mechanical transmission output type or an electric pulse output type. It is suitable for the measurement and control of industrial process clean water pipelines or low-concentration acid-base, low-viscosity single-phase fluid non-trade settlement process.
Suitable for highly corrosive fluids, sulfuric acid, nitric acid, hydrofluoric acid, hydrochloric acid, mixed acid, strong alkali and other places; The flow parts are made of corrosion-resistant materials such as PVDF·PTFE·Hastelloy·Titanium alloy; there is almost no pressure loss and maintenance-free; Flow velocity range 0.3-6m/s, can measure fluid with flow velocity greater than 0.3m/s; Not applicable to media containing particles and fibrous impurities;
The impeller adopts a five-piece runner design PP/PVDF/PTFE material Better guarantee the dynamic balance characteristics, greatly improving the linear accuracy and repeatability accuracy of the sensor; The minimum flow rate is 0.1m/s; NPN open collector output, which can be directly transmitted to a flow transmitter or PLC, a standard square wave signal and a maximum distance of 300m; Applicable caliber: DN25-DN600 (1″-24″); Not suitable for particles and fibrous impurities The medium;
Caliber range
DN25-DN600(1″-24″)
DN25-DN600(1″-24″)
Flow rate range
0.3-5m/s
0.1-8m/s
Output signal
Square wave pulse signal: (40-45Hz) nominal flow rate per m/s
Square wave pulse signal: (40-45Hz) nominal flow rate per m/s Equipped with pulse conversion components can output 4-20mA
Characteristic
Hall pulse output, open collector NPN, strong driving ability Has high chemical resistance Minimum flow rate 0.3m/s IP68 protection grade suitable for harsh on-site environment
Hall pulse output, open collector NPN, strong driving ability Has high chemical resistance IP68 protection grade suitable for harsh on-site environment Plug-in type, easy installation, good reliability, almost maintenance-free
Sulfuric acid ratio and delivery flow monitoring Copper sulfate monitoring in electroplating bath Nitric acid mixture Intermediate Chemical waste
Pure Water Process/Reverse Osmosis/Ultrafiltration/EDI Water purification and filtration system Cooling water and boiler water monitoring Chemical industry Agricultural irrigation Cleaning system and single crystal silicon cleaning Pump protection
The sensor is divided into two parts: the transmitter and the impeller. The impeller is in direct contact with the fluid, and the transmitter is isolated from the fluid. The liquid flow drives the impeller to rotate, and there are four evenly distributed magnetic blades on the impeller. The rotating magnetic blade induction Hall switch generates a frequency signal proportional to the flow rate, and the transmitter converts the frequency signal into a 4-20mA current signal.
Typical Paddle wheel flow meters are water meters and turbine flow meters. The structure can be a mechanical transmission output type or an electric pulse output type.
The accuracy of water meters with general mechanical transmission output is low, with an error of about ±2%. However, the structure is simple and the cost is low. It has been mass-produced in China, and is standardized, generalized and serialized. The accuracy of the turbine flowmeter output by the electric pulse signal is relatively high, and the general error is ±0.2%-0.5%
The five-piece impeller design is in line with the principle of fluid mechanics, and the uniform force angle produces a better dynamic balance, ensuring better linear accuracy and repeatability accuracy
Various shafts and bearings: Shaft and bearing: ZrO2, SS316L, Hastelloy C Impeller material: PTFE, PP, PVDF, ABS Body material: PP plus glass fiber, ABS, CPVC, PTFE, SS316L, brass
Real flow calibration Calibration range: DN10-DN1000 Each sensor has undergone strict calibration and quality inspection. When leaving the factory, each sensor guarantees that the K factor is 2% of the standard value, and the repeatability accuracy is 0.5%;
The straight section behind the flange must meet the measuring distance of the first 10 and the rear 5 times the pipe diameter;
After reducing the diameter (only allowed to change from large to small, but not allowed to change from small to large), the straight line segment needs to meet the measurement distance of the first 15 and the back 5 times the pipe diameter;
The straight section behind the first-level equal-diameter elbow needs to meet the measuring distance of the first 20 and 5 times the pipe diameter;
The straight section behind the two-stage continuous equal-diameter elbow on the same plane must meet the measurement distance of the first 25 and the rear 5 times the pipe diameter;
The straight section behind the non-coplanar two-stage continuous equal-diameter elbow needs to meet the measuring distance of the first 40 and the back 5 times the pipe diameter;
The straight section behind the valve must meet the measurement distance of the first 50 and the last 5 times the pipe diameter;
The probe is recommended to be installed perpendicular to the pipe, and not at the bottom of the pipe;
The probe can be installed on a vertical pipe where the liquid flows upward, but it must also meet the requirements of the above-mentioned straight section;
The probe is not allowed to be installed on a vertical pipe where the liquid flows downward;
The liquid in the tested pipeline must be full of flow, and no gas and liquid can flow at the same time;
The cost of the body must be consistent with the bayonet (open slot) to ensure the correct installation position;
The O-ring has a good sealing effect. When the installation is tight, it needs to be wetted with silicone oil or water for installation;
The sensor locking cap must be tightened to prevent excessive pressure in the pipeline from leaking or ejecting;
When installing outdoors, pay attention to waterproof treatment; keep the cables dry to avoid moisture damage;
Do not lay the sensor cable and AC power cable in the same protective tube to avoid electrical interference
Sino-Inst offers a variety of Digital Beer Flow Meters for flow measurement. If you have any…
Sino-Inst, paddle wheel flow meter manufacturer. It can measure a single sound-conducting liquid medium of Velocity range: 0.1~6m/s; Pipe diameter: DN15 to DN600.
Sino-Inst’s paddle wheel flow meter, made in China, Having good Quality, With a better price. Our flow measurement instruments are widely used in China, India, Pakistan, the US, and other countries.
Wu Peng, born in 1980, is a highly respected and accomplished male engineer with extensive experience in the field of automation. With over 20 years of industry experience, Wu has made significant contributions to both academia and engineering projects.
Throughout his career, Wu Peng has participated in numerous national and international engineering projects. Some of his most notable projects include the development of an intelligent control system for oil refineries, the design of a cutting-edge distributed control system for petrochemical plants, and the optimization of control algorithms for natural gas pipelines.