Contact and Non-contact | Capacitive water level sensor

A capacitive water level sensor is often used to measure the water level of the water storage tank. The capacitive water level sensor uses the change of measuring capacitance value to measure the height of the liquid level. The main function is to continuously measure the liquid level of the measured medium liquid. For example, common media are sewage, mud, paper pulp, eight-treasure porridge, and so on. You may also have heard of a non contact capacitive water level sensor. It is a kind of capacitive water level sensor installed externally.

 Capacitive water level sensor

What is a capacitive liquid level sensor?

The Capacitive liquid level sensor is based on the principle of capacitance sensing. When the height of the measured electrode is changed by the measured medium, it will cause its capacitance to change. It can convert the changes of various material levels and the height of liquid level media into standard current signals, which are remotely transmitted to the operation control room for centralized display, alarm or automatic control by secondary instruments or computer devices.

Capacitive liquid level sensor has a good structure and installation method, which can be applied to high temperature, high pressure, strong corrosion, easy to crystallize, anti-clogging. Anti-freezing and solid powdery and granular materials.

The Capacitive liquid level sensor fundamentally deals with the influence of factors such as temperature, humidity, pressure, and material conductivity on the measurement process. Therefore, it has extremely high anti-interference and reliability. It can measure strong corrosive liquids, such as acid, alkali, salt, sewage, etc.

Can measure high temperature and high pressure medium. Process temperature -40~600℃. Process pressure -0.1~4.0MPa.

A single intelligent integrated capacitance level gauge has common two-point on-site calibration skills, which provides convenience for users to easily use the product.

Capacitive liquid level sensor can measure the liquid level of strongly corrosive medium, measure the liquid level of high temperature medium, measure the liquid level of sealed container. It has nothing to do with the viscosity, density and working pressure of the medium.

Extended reading: Ultrasonic liquid level sensors

Capacitive water level sensor

Can capacitive liquid level sensors measure water?

OK. Because water is conductive. Except for pure water, ultra-pure water, industrial water has no special instructions, it is generally regarded as a conductor.

Capacitive water level sensor is when measuring water. The water contains rust, jelly, etc. Will it cause measurement fluctuations?

probably not. When measuring water, there are two plates: one is the metal rod of the capacitor itself. And the other is actually water. Because general water is conductive. The dielectric is actually the film on the outside of the Capacitive water level sensor metal.

  1. When the tank is a conductor: because water is conductive. Except for pure water, ultrapure water, industrial water without special instructions is generally regarded as a conductor. So it forms the other plate of the capacitor. When the metal tank is used to measure the conductor level with a capacitor, the dielectric is the layer of PTFE.
  2. If the tank body and process connection are non-conductive materials. Then, a conductor should be led down from the ground terminal of the meter casing along the outside of the tank as another plate. The dielectric at this time is membrane + medium + tank wall.

Non contact capacitive water level sensor

Non contact capacitive water level sensor, you only need to attach the sensor to the outer wall of the container made of insulating material when using it.

When the liquid level reaches the sensor detection position, there is a level signal output. It is easy to install and use, no need to open holes, and durable life. Capacitive type can detect the liquid level through the medium. No direct contact with liquid is required. It will not be affected by corrosive effects such as strong acids and alkalis, and it is more hygienic.

Extended reading: Radar Non Contact Water Level Sensor

Features of Non contact capacitive water level sensor:

  1. Small size and high cost performance. Waterproof grade IP62. Ultra low standby function
  2. The liquid level can be detected through the medium without direct contact with the liquid. It will not be affected by corrosive effects such as strong acids and alkalis, and it is more hygienic.
  3. No need to open holes without mechanical parts inside. Only need to be installed on the outer wall of the container to achieve non-contact use
  4. Integrated filtering, debounce, and A/D conversion circuit. Directly output high and low levels.
  5. Accuracy, high reliability, no virtual area, no gray sensing area
  6. Meet the requirements of safety standards
  7. Comply with RoHS requirements
  8. The sensitivity can be matched according to the customer’s application

Non contact capacitive water level sensor application:
It can be used to detect water purification, sewage, oil, wine, various acid-alkaline liquid levels, etc. Mainly suitable for household appliances, medical equipment, chemical equipment, business machines, etc. Your equipment needs level control. Our products will meet your liquid level measurement needs.

Extended reading: Ultrasonic level transmitter for Hazardous Liquids

Compared with non contact capacitive water level sensor and float type liquid level sensor:

  1. It can be used when installed on the outer wall of the container, and the container does not need to be opened. The water level can be detected non-contact.
  2. Small size, small space required for installation
  3. The float type liquid level sensor needs to be in contact with the liquid to detect the liquid level. The internal magnet will adsorb impurities in the water to form scale. Scale will cause the weight of the float to increase and affect the accuracy of liquid level detection. The Non contact capacitive water level sensor does not directly contact the liquid, and there is no such restriction.
  4. The float type liquid level sensor uses the rise and fall of the liquid level to drive the movement of the float with a magnet. So that the internal dry reed switch is turned on and off. Therefore, the float type liquid level sensor has a certain draft, the float is easy to jam, and the reliability is low. The Non contact capacitive water level sensor has no mechanical moving parts and has high reliability.

SI-U01 Float Level Sensor
SI-U02 Multi-Point Liquid Level Float Switch
SI-U03 Float Switch Water Level Controller
SI-U04 Magnetic Float Level Sensor-Reed Switch
SI-U05 Cable Float Level Sensor & Swtich

Frequently
Asked
Questions

  1. Under stable working conditions, due to structural limitations, the compensation problem of system measurement errors caused by the adiabatic temperature of the water side cannot be completely solved. Under accident conditions such as boiler shortage or full water, excessive system measurement errors may bring serious consequences
  2. The structure is complex, and there are many static sealing points. The scale of construction is large and there are problems of heat preservation in winter.
  3. The measurement time lag is long, and the boiler water level change cannot be reflected immediately. The quality of the measurement signal adjustment is poor.
  4. Due to the exothermic heat of the condensing cylinder, the use cost is extremely high.

Extended reading: Amazing Solutions for Continuous Liquid Level Measurement

The capacitance level switch determines whether there is liquid by detecting the conductivity or insulation rate of the medium. It can be simply understood as judging whether the liquid has reached a fixed water level according to the size of the capacitance value. The capacitor is formed between the liquid level switch and the medium in which it is located. When liquid is detected, the capacitance value changes greatly.

Extended reading: Radar Level Sensor Working Principle

More Water level sensors

Water depth sensors are also known as water level sensors. Water depth sensors are often used to measure tank levels, well depths, river depths, etc. There are many different types of water depth sensors. All of them are used to measure the water level by submerging underwater or above the water surface. Then, they are converted into a water depth or water level signal. For example, submersible hydrostatic level meter, ultrasonic level meter, etc.

Extended reading: Non contact level measurement

Sino-Inst offers over 20 Capacitive water level sensors for level measurement.

About 50% of these are liquid level meters, 40% is the tank level sensor.

A wide variety of Capacitive water level sensors options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of level measurement instrumentation, located in China.

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Ultrasonic level transmitter VS Radar level transmitter

Radar level transmitter and Ultrasonic level transmitter are both liquid level measuring instruments. The most obvious difference is that one uses electromagnetic waves and the other uses ultrasonic waves. So, besides that, what is the difference between a Radar level transmitter and an Ultrasonic level transmitter?

List of Differences: Radar vs Ultrasonic Level Measurement

Here, we first list the main differences between radar level gauges and ultrasonic level gauges. You can get answers directly and clearly.

  • The radar level gauge uses the microwave generated by the radar to complete the measurement work. Ultrasound is realized in the form of sound waves. This is also the essential difference between the two.
  • The temperature of the measuring medium is different. The temperature of the medium measured by the ultrasonic level gauge does not exceed 80°C. The radar level gauge is different, the medium temperature can be as high as 1200 ℃.
  • The operating conditions and environments are different. There are many styles of radar level gauges, such as: horn type, drop type, rod type, etc., so it can be applied to different working conditions. Ultrasonic liquid level gauges cannot be used in working conditions such as vacuum and corrosion-resistant liquids.
  • Accuracy and range are different. The accuracy of radar level gauge is much higher than that of ultrasonic level gauge. The range of the radar level gauge can reach 0-100M, and the range of the ultrasonic level gauge is only 0-30M.
  • This is about the price. Relatively speaking, the radar level gauge has a wide range of applications and a high temperature measurement medium. The price is also understandable. If the ultrasonic level gauge can meet the demand, it can also be selected.

The above 5 points have briefly summarized the differences between radar liquid level measurement and ultrasonic liquid level measurement.

Therefore, when we purchase, which instrument to choose as our measuring instrument should be combined with the conditions of our measured medium before making a choice. Don’t choose blindly.

If you want to continue to understand the details of Radar vs Ultrasonic Level Measurement, then please read on.

Ultrasonic technology is not only used to measure level, but also can be used to measure depth. Get more.

Extended Reading: Case: High Temperature Radar Level Transmitter for Melted Salt-Solar Photovoltaic Power Station

Ultrasonic VS Radar level transmitter – working principle

  1. Radar level transmitter

Radar level transmitter adopts the circuit design of a high-frequency microstrip line structure, and the internal circuit generates a 25GHz microwave pulse signal. Based on the design principle of the high-frequency waveguide, the microwave pulse is emitted from the end of the antenna through the PTFE emitter. When the transmitted pulse hits the surface of the measured medium, part of the energy is reflected back and received by the same antenna. Through the principle of time extension technology, the time interval between the transmitted pulse and the received pulse can be calculated. Then calculate the distance from the antenna to the surface of the measured medium.

Extended Reading: bin level measuring system

  1. Ultrasonic level transmitter

An ultrasonic level transmitter is a digital level meter controlled by a microprocessor. In the measurement, pulsed ultrasonic waves are emitted by the sensor (transducer). The sound waves are received by the same sensor after being reflected by the surface of the object and converted into electrical signals. The distance between the sensor and the object to be measured is calculated from the time between the emission and reception of the sound wave. Due to the non-contact measurement, the measured medium is almost unlimited. It can be widely used to measure the height of various liquid and solid materials.

From the above two principles, we can see the following two differences:

  1. Radar level transmitter emits electromagnetic waves. The wave speed has nothing to do with ambient temperature, smoke, pressure, etc. It’s the same even in a vacuum. The propagation speed is always the speed of light.
  2. Ultrasonic level transmitter emits ultrasonic waves, which are mechanical waves. Like sound waves, its propagation speed is closely related to the state of the propagation medium. Ultrasonic level gauges are used to measure the liquid level of atmospheric vessels. The probe contains a temperature measuring element that can compensate the temperature of the wave velocity. Because of the material. The temperature range used is relatively not very wide.

Extended reading: The Secret of Ultrasonic Level Measurement

Extended Reading: What is level transmitter working principle?

Read more about: Common River Water Level Measurement Methods

Ultrasonic VS Radar level transmitter – transmission method components are different

For example, ultrasonic waves are emitted by the vibration of piezoelectric materials. So Ultrasonic level transmitter cannot be used in high pressure or negative pressure occasions. Generally only used in atmospheric pressure vessels. The Radar level transmitter can be used in high-pressure process tanks.

The launch angle of radar is larger than that of ultrasonic. Non-contact radar is not recommended for small containers or elongated containers. Guided wave radar is generally recommended. Finally, there is the question of accuracy. Of course, the accuracy of radar is definitely higher than that of ultrasound. The high-precision radar must be used on the storage tank instead of ultrasonic. In terms of price, compared with an Ultrasonic level transmitter, the price of a Radar level transmitter is relatively high. Of course, the price of some large-scale ultrasounds is not low. Such as the range of 6 to 70 meters. The Radar level transmitter can’t reach a very large range. Only an Ultrasonic level transmitter can be selected.

Extended reading: Drop Antenna Radar Tank Level Sensor

Extended reading: Dam water level measurement

Ultrasonic VS Radar level transmitter-different applications

The different working principles result in a big difference between the applications of Radar level transmitters and Ultrasonic level transmitters. It is specifically manifested in the following aspects:

  1. Because the Radar level transmitter uses electromagnetic waves. It is greatly affected by the dielectric constant of the measured substance. The ultrasonic wave used in the Ultrasonic level transmitter is a mechanical wave. Mainly affected by the density of the measured medium. Therefore, when the dielectric constant of the measured substance is very low, Ultrasonic level transmitter should be used for measurement instead of Radar level transmitter.
  2. The measurement range of Ultrasonic level transmitter is not as large as Radar level transmitter. Radar emits electromagnetic waves, which can be measured without the aid of a propagation medium. Ultrasonic waves are sound waves and mechanical waves, which need to be propagated by means of a propagation medium. Therefore, the ultrasonic level gauge has many limitations in the application process:

(1) Ultrasonic level transmitter cannot be used in working conditions such as vacuum, high steam content or foam on the liquid surface.

(2) Ultrasonic level transmitter has temperature and pressure limitations. The temperature at the probe of the Ultrasonic level transmitter generally cannot exceed 80 degrees, and the speed of the sound wave is greatly affected by temperature. Ultrasonic level transmitter is greatly affected by pressure, generally within 0.3MPa. Because sound waves are generated by vibration, the sound-producing parts will be affected when the pressure is too high. Extended Reading: GWR Level Sensor for High Temperature & High Pressure

(3) Ultrasonic level transmitters cannot measure well when there is a lot of fog or dust in the measurement environment. More about Top 5 Ultrasonic Level Sensor Applications.

In contrast, because the radar is an electromagnetic wave, it is not affected by vacuum. The applicable range of medium-temperature and pressure is also very wide. With the advent of high-frequency radar. Its application range is even wider. Under the same conditions, the Ultrasonic level transmitter is more limited.

  1. The pressure occasions of the two applications are different. Because of the different transmission methods of radar and ultrasonic components. For example, ultrasonic waves are emitted by the vibration of piezoelectric materials. So Ultrasonic level transmitter cannot be used in high pressure or negative pressure occasions. Generally only used in atmospheric pressure vessels. The Radar level transmitter can be used in high-pressure process tanks.
  2. Radar level transmitter has horn type, pole type, cable type, etc. to choose from. Can be applied to different measurement occasions. Compared with ultrasonic level gauges, Radar level transmitters can be used in more complex working conditions.
  3. The launch angle of radar is larger than that of ultrasonic. Non-contact radar is not recommended for small containers or elongated containers. Guided wave radar is generally recommended. Finally, there is the issue of accuracy. Of course, the accuracy of radar is higher than that of ultrasound. The high-precision radar must be used on the storage tank instead of ultrasonic.
  4. In terms of price, Radar level transmitter is more expensive than Ultrasonic level transmitter. Of course, some large-range Ultrasonic level transmitters are expensive. The Radar level transmitter can’t reach the very large range, so you can only choose the ltrasonic level transmitter.

Extended reading: FMCW Radar Level Transmitter 120GHz

Extended Reading: Dielectric constant for radar level transmitter

However, whether it is a Radar level transmitter or an ultrasonic level transmitter, you must pay attention to the installation location and blind spots during the installation process. For example, when installing on the tank, do not install it near the feed inlet and the human ladder. At the same time, keep a distance of 300 to 500mm from the tank wall to prevent echo interference. When there is agitation and the liquid level fluctuates greatly, a suitable installation method should also be selected.

Extended reading: guided wave radar level sensor advantages and disadvantages

More Level Measurement Solutions

Our conclusions:

We cannot say that the radar level meter must be better than the ultrasonic level meter.

Both radar level meter and ultrasonic level meter can be better used for liquid level measurement.

But which level meter should be used in practical application? It should be determined according to the process conditions, medium characteristics, combined with installation conditions, use environment and other factors. Read more about: Ultrasonic Level Sensors for Liquids Applications

Sino-Inst has been committed to providing customers with liquid level and material level measurement solutions for many years. Experience. We supply ultrasonic level meter, explosion-proof ultrasonic level meter, radar level meter, hydrostatic pressure level meter, etc.

If you need to choose between the two. Then we must sort out the measurement conditions first, and then choose the appropriate level meter. You can also consult our sales engineers.

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Laser Level Transmitter: How It Works and When to Choose It

Updated May 30, 2026

A laser level transmitter is not a universal replacement for radar. It wins in the specific spots where radar struggles — low-dielectric media, narrow nozzles and stilling wells, steep solid heaps, and vapor spaces that scatter microwave energy. The right way to choose it is by the failure mode of the alternative technology, not by range on a spec sheet. Also called a laser level sensor or laser distance meter, it is used for both tank liquid level and solid level. This guide explains how the laser works, where it beats radar and ultrasonic, and — just as important — where it does not.

Contents

How does a laser level transmitter work?

A laser level transmitter measures distance by time of flight: it fires a short pulse of light at the surface, times how long the reflection takes to return, and converts that to a level reading. Because it uses a tightly collimated beam of light rather than a spreading cone of microwave or sound, the measuring spot stays small all the way down the vessel. That narrow beam is the whole point — it ignores nozzle walls, agitator blades, and tank internals that confuse wider-beam devices.

One property matters more than any other: a laser does not care about the dielectric constant of the medium. Radar reflects off the boundary between two materials, and when the product has a low dielectric constant the echo is weak. Light reflects off almost any diffuse surface regardless of its electrical properties, so a laser reads low-DK liquids and dry solids that radar finds difficult. For the contrast in approach, our guide to level measurement technology walks through the full set of methods.

Laser vs radar vs ultrasonic: which wins where?

Each non-contact technology fails in a different way, and the failure mode is what should drive the choice. Match the device to the thing your process does that breaks the others.

ConditionLaserRadar (80GHz)Ultrasonic
Low dielectric constant (DK < 2)UnaffectedWeak echoUnaffected
Narrow nozzle / stilling wellBest (narrow beam)Good (80GHz)Poor (wide cone)
Steep solid heap / dustGood if dust is lightGoodPoor
Heavy vapor / steamPoor (scatter)GoodPoor
Transparent / mirror-like liquidPoor (no diffuse return)GoodFair
CostMid–highMidLow

If your tank space is clean and clear, an 80GHz radar level sensor is usually the simplest answer. Where the surface is hard to see down a long pipe, compare against a radar level gauge selection first, and reserve ultrasonic level for low-cost, clean-air, short-range duty.

When a laser level transmitter beats radar

Reach for the laser in three situations. First, low-dielectric liquids and powders: solvents, oils, plastic pellets, and grain give radar a thin echo, while the laser reads the diffuse surface directly. Second, tight geometry: a narrow stilling well, a small flange, or a tank crowded with internals, where the laser’s pencil beam goes straight down without catching the walls — the same problem a stilling well is built to manage. Third, steep solid heaps: the small footprint lets you aim at a chosen point on an uneven pile instead of averaging a wide cone across peaks and valleys.

On one 12-metre intermediate tank with a condensing vapor headspace, a 26GHz radar lost its echo to attenuation and read erratically. A laser transmitter, immune to dielectric constant and using a narrow beam, held a stable reading once a small air purge kept the lens clear. That combination — narrow beam plus DK-independence — is the laser’s signature win. For multi-tank oversight after you pick the sensor, see our tank level measurement guide.

The honest limits of laser level measurement

A laser is not a cure-all, and treating it as one is the most common selection mistake. It needs a diffuse reflection, so transparent liquids and mirror-bright surfaces give too little return and the reading drops out. Heavy vapor, smoke, or dense dust scatters the beam before it reaches the surface, which is exactly where radar pulls ahead. And the lens is an optical window: any coating, condensation, or dust film on it weakens the signal over time, so dirty service demands routine cleaning or an air purge.

Put plainly: if the headspace is full of steam or the liquid is clear, do not force a laser — choose radar. If the medium has a very low dielectric constant and the geometry is tight, the laser earns its place. When the surface is a conductive liquid you can contact, a guided wave radar level meter sidesteps both vapor and DK problems entirely.

Range, beam, accuracy, and blocking distance

Four numbers decide whether a laser suits your vessel. Range runs from a few metres to several tens of metres depending on surface reflectivity, so always rate range against your actual product, not a mirror target. Accuracy is typically a few millimetres at short range, tightening as the surface reflects better. Beam divergence is small — that is the laser’s advantage — which keeps the spot tight even in deep tanks. Blocking distance, the dead zone just below the sensor, sets how close to full the tank can read; check it against your high-level alarm point. To turn a level reading into stored volume in a horizontal tank, our tank volume calculator handles the geometry. Purpose-built industrial laser level transmitters — the class defined by units such as the ABB LLT100 — pair these specs with a rugged optical head and a purge port; match range, blocking distance, and beam divergence to your vessel rather than to the headline maximum.

Installation and keeping the lens clean

Mount the transmitter so the beam hits the surface perpendicularly and clears all internals on the way down — agitators, ladders, and inlet streams all create false echoes if they sit in the path. Aim at a representative point on a solid heap rather than the slope. In any service with dust or condensation, fit an air purge across the lens; it is the single change that most extends reliable service. Keep the optical window accessible for inspection, and verify the blocking distance and empty-tank calibration during commissioning so the dead zone never masks a real high level.

Related level products

Radar Level Gauge

80GHz and 26GHz non-contact radar for liquids and solids, including vapor and dusty headspaces where a laser struggles. Selection guide with decision tree.

Ultrasonic Level Transmitter

Low-cost non-contact level for clean-air, short-range tanks and open channels. Best where budget matters and vapor and dust are minimal.

Guided Wave Radar Level

Contact probe immune to vapor and low dielectric constant. The fallback when both laser and non-contact radar are defeated by the headspace.

Frequently asked questions

How does a laser level transmitter work?

It measures distance by time of flight — firing a light pulse at the surface and timing the reflection. The narrow beam keeps the measuring spot small, and the reading is independent of the medium’s dielectric constant.

What is the difference between a radar and a laser level sensor?

Radar uses microwave and depends on the medium’s dielectric constant; it handles vapor well. Laser uses light, ignores dielectric constant, and has a much narrower beam, but it is defeated by heavy vapor and transparent surfaces.

What are the disadvantages of laser level measurement?

It needs a diffuse reflection, so transparent or mirror-like liquids read poorly; heavy vapor, smoke, or dust scatters the beam; and the lens must be kept clean, often with an air purge, in dirty service.

Can a laser measure liquid level?

Yes, as long as the liquid surface scatters some light back. It excels on low-dielectric liquids and in narrow shafts, but a clear or highly reflective liquid surface may not return enough signal.

When should I choose laser instead of radar?

Choose laser for low-dielectric media, tight geometry such as stilling wells, and steep solid heaps. Stay with radar when the headspace has heavy vapor or the surface is transparent.

Does a laser level transmitter need maintenance?

The main task is keeping the optical lens clean. In dusty or condensing service, fit an air purge and inspect the window periodically; otherwise the signal weakens as the lens fouls.

About this article

Written and technically reviewed by the Sino-Inst engineering team — last reviewed 2026-05-30 (AI-assisted drafting). Based on time-of-flight level measurement principles and field experience with non-contact level in vapor and low-dielectric service. Questions? reach our application engineers.

Get help choosing a non-contact level transmitter

Tell us your medium, tank height, headspace conditions, and dielectric constant, and our engineers will recommend laser, radar, or guided wave. Request a quote below.

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Powder Silo/Bin Level Measurement and Control System

The Silo/Bin level measurement and control system solves the problem of frequent dumping accidents in the powder silo of the mixing station during the feeding process. It avoids the problems of dust flying, waste of cement, and environmental pollution. It reduces the equipment damage caused by the collapse of the dust removal hood of the mixing station Other issues and prevents the safety issues of the workers present.

The importance of Silo/Bin level monitoring

In the production process of the mixing station, the material in the powder silo is replenished in time by means of pneumatic conveying. Most of the dust collectors on the top of the powder silo of the mixing station lack normal maintenance. During the replenishment of the tank body, the pressure of the powder silo is too high, causing “roof fall”. Cement overflows from the dust collector or safety valve. Or “lift the top”, the separation of the top cover of the powder silo from the body of the powder silo occurs.

The intelligent safety system of the powder silo passes through the intelligent detection equipment installed on the silo. achieve:

  • Predict the amount of storage in the warehouse and control the amount of feed;
  • Three-level protection to prevent the occurrence of “top falling” and “lifting top” accidents;
  • Prevent the wrong storage of cement, fly ash, and mineral powder, and prevent construction quality accidents;
  • Cloud platform monitoring platform, real-time monitoring of the status parameters of the powder silo;

Extended Reading: What is level transmitter working principle?

Silo/Bin material level measurement system

System Features

  • Instead of “manual hammering”, the remaining amount of materials in the warehouse can be controlled at any time to provide a basis for procurement and inventory;
  • The resistance rotary switch is intelligently controlled, and the signal is incorporated into the material level measurement system, which greatly extends its service life;
  • Real-time alarm on the feeding surface when feeding, to prevent the occurrence of “roof fall” accidents;
  • The application of product intelligent diagnosis algorithm solves the difficulties of heavy hammer level gauges in the industry that it is too faulty and difficult to maintain;
  • The control system adopts a distributed network system, wireless transmission, stable and reliable, and fast wiring;
  • Reserved information interface to meet the needs of remote control and ERP management system;
  • Distributed control system layout, display the working status of the entire system and equipment parameters on the touch screen;

Extended reading: PID Controller Working Principle

Important components of the system

  1. High-altitude material level detector

Installed on the top of each silo, it is the main measuring equipment of the material level measuring system. It can more accurately monitor the amount of storage in the warehouse in real time, and has the characteristics of resistance to heavy dust and long service life.

  1. High-performance anti-rotation level switch

The anti-rotation material level switch is installed vertically downward to detect whether the motor is working. Through the safety feeding valve to start and stop the rotation resistance, the service life is extended to 3-5 years; with the central control touch screen alarm and the ground terminal alarm, it can effectively prevent the occurrence of “top falling” accidents.

  1. Central control system

It adopts a 15-inch touch LCD screen, an embedded operating system, and is equipped with the material level measurement system software independently developed by the company. The equipment adopts 485 communication interface, which has the characteristics of fast transmission rate, high signal strength, and low failure rate.

  1. Ground display terminal

One set is equipped at the bottom of each silo, which is used for sound and light alarm when the material level triggers the anti-rotation switch alarm (synchronized with the weighing room alarm), real-time display of material weight and percentage, promptly reminding the operator to take measures to avoid accidents.

  1. Safety feeding valve

The safety feeding valve is installed at the feeding port of the powder silo, which can effectively prevent the wrong silo from loading, reduce management costs, ensure the quality of concrete, and prevent production accidents.

  1. Remote display

Remote monitoring shows whether the current silo can be loaded, and guides the vehicle to load the corresponding silo.

Featured Silo Level Sensors

Extended reading: Magnetostrictive Hydraulic Cylinder Position Sensor

Advantages of Radar Silo Level Sensors

High frequency radar Silo Level Sensor is currently the mainstream product for measuring solid level in the world. When measuring solid material level, compared with low frequency radar, high frequency radar has the following advantages:

1) High-frequency radar level gauges (mainly 26GHz and 24GHz) have the advantages of high energy, small beam angle and high precision. However, low-frequency radars have low energy and scattered energy, so all launch angles are large and the directivity is poor. When the diameter of the horn antenna of the low-frequency pulse radar is Φ246, the beam angle is only 15°).

2) The wavelength of 26GHz radar is 11mm, and the wavelength of 6GHz radar is 50mm. When the radar measures the bulk material level, the radar wave reflection mainly comes from the diffuse reflection of the material surface. The intensity of diffuse reflection is proportional to the size of the material and inversely proportional to the wavelength. That is to say, for the same material, the shorter the wavelength is, the easier it is to be reflected, so the echo signal is better during radar measurement. The diameter of most bulk materials is far less than 50mm, which is why 26GHz radar is currently the best choice for bulk material level measurement.

3) Due to the harsh environment on site, dirt, water vapor, etc. will accumulate on the radar antenna over time. The 26GHz radar antenna is small, adding a radome can greatly improve the impact of dirt and water vapor. The 6GHz radar antenna is large, and it is very difficult to add a radome. The overall instrument is large and difficult to clean.

4) When the low-frequency radar (6GHz) measures solids, the measurement range will not exceed 30m. It cannot meet all level measurements of cement lines above 2500T/d scale. The general measurement range of high-frequency radar can reach 70 meters, or even 100 meters. It can fully meet all silos of cement production lines of all scales at present.

5) Because the high-frequency radar level gauge has good directivity and small launch angle. Strong anti-interference ability and so on. It is determined that it is very suitable for the measurement of silos with large aspect ratios. Especially such as calcium carbide furnace material level, converter silo and other material level measurement. Neither of these situations can be measured with low frequency radar.

6) Low frequency radar compared to high frequency radar. Due to its low frequency, the energy is scattered and the energy is not concentrated enough. Therefore, the ability to fight against dust is far inferior to high-frequency radar.

Extended reading: How to Choose the Right Diesel Fuel Level Sensor?

Safe feeding system for powder silo

The remote display of the weighing room shows the warehouse number and the material is allowed to be loaded. The driver holds the card to the ground display terminal and swipes the card if the warehouse allows loading. When the card number is the same as the warehouse number. Only then can the feeding valve be automatically opened.

After the card is valid, the access control baffle is automatically fully opened within 15 seconds. After swiping the card again, the access control shutter will automatically be fully closed within 15 seconds.

The powder safety feeding valve system comes with a closed door detection. Real-time detection of closed door status.

The feeding valve cannot be opened without swiping the card or reading the correct ID information

After loading, the driver needs to swipe his card to close the access control. Then go to the weighing room to hand in the card, otherwise the system prompts that the access control is open. The weighing house will not weigh the vehicle.

At present, the loading port of the cement silo of most mixing plants adopts simple mechanical locking methods. In actual production, it is easy to cause the wrong material to enter the silo, and the loading is not closed and locked. The intelligent material level system for powder silo developed by our company. It has the advantages of easy installation and maintenance, accurate measurement, high safety in use, and no need to stop production during installation. It is currently the preferred solution for real-time measurement of the powder silo level on the market.

Extended reading: 5 Industrial Propane Tank Level Indicators

Solid flow meter | For bulk solids-powder-soybean-cement 

In fact, in addition to monitoring the material level of the bin, we can also know the material level of Silo/Bin by monitoring the flow of solid particles or powder.

What is a solid flow meter?

The solid flow meter is suitable for the measurement of solid mass flow in a wide range of metal-enclosed pipelines from kg/h to t/h. The system is suitable for online monitoring of the flow of solids such as powder, dust, pellets, granules, etc., which are pneumatically conveyed or in free fall (1nm-20mm). Solid flow meters are also called solid powder flow meters, intelligent electrostatic powder flow meters, solid dust flow meters, coal powder flow meters, mineral powder flow meters, lime flow meters, cement flow meters, flour flow meters, petroleum coke powder flow meters.

Read more about: Solid Flow Meter Parameters

More Featured Level Measurement Solutions

FAQ

Simply put, silo levels measurement is divided into contact and non-contact measurement. Technical measures are taken to detect the accumulation height and surface position of granular materials in coal storage bins (raw coal bins, buffer bins, product bins, etc.) in the coal preparation plant. The equipment for detecting the grain position is called the level gauge.

Extended reading: GWR Solid Level Sensor-for Cement silo-Ash powder measure

The point level sensor can indicate whether the fluid level is higher or lower than a specific point. Usually the point level switch is used as a warning indicator. When the liquid level is too high or too low, an alarm is triggered and the liquid level is kept between two points.

Point level sensors have a wide range of types and are suitable for many applications and materials. The float level sensor is a common point level sensor. The float level switch is composed of a fixed rod and afloat; the float has a built-in permanent magnet that moves freely along the fixed rod as the liquid level rises and falls. The magnetic field of the permanent magnet acts on the reed switch. The closer it is to the reed switch, the stronger the force will be. After the threshold, the reed switch is closed. The float level sensor has a sturdy and durable structure and the measurement deviation is less than 1%.

When every possible intermediate level of a tank or container needs to be measured, a continuous level sensor is required, also known as continuous level measurement. This means that the sensor will provide feedback regardless of the liquid level.
For applications that require continuous level measurement such as fuel tanks and storage tanks, the continuous level sensor can indicate the fluid level in a given container that is within the range.

The radar level sensor is a radar level gauge based on the principle of time domain reflection (TDR). The electromagnetic pulse of the radar level gauge propagates along the steel cable or probe at the speed of light. When encountering the surface of the measured medium. Part of the pulse of the radar level gauge is reflected to form an echo and returns to the pulse transmitter along the same path. The distance between the transmitting device and the surface of the measured medium is proportional to the propagation time of the pulse between them. The height of the liquid level is calculated.

Read more: Non-Contacting Radar Level Measurement


Sino-Inst offers more than 40 powder silo/silo level measurement and control systems. About 50% of them are level gauges and 50% are silo level sensors. Suitable for highest and lowest level product detection, they can be installed in flat bottom silos and hopper silos to prevent silos from overflowing or emptying.

There are various powder silo/silo level measurement and control systems for you to choose, such as free samples, paid samples.

Sino-Inst is a globally recognized powder silo/silo level measurement and control system instrumentation supplier and manufacturer, located in China.

Sino-Inst offers a wide range of high-quality silo level sensors designed for various environments at competitive prices. Helps operators accurately monitor and measure liquid level and flow in silos. A range of non-contact solutions means that the operator does not have to come into direct contact with any substance. It also means that the process is not interrupted.

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a silo level sensor, level sensors, or other equipment, please give us a call.

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Water depth sensor- Water level sensor Solutions

How do you measure the depth of water?

Water depth sensors are also known as water level sensors. Water depth sensors are often used to measure tank levels, well depths, river depths, etc. There are many different types of water depth sensors. All of them are used to measure the water level by submerging underwater or above the water surface. Then, they are converted into a water depth or water level signal. For example, submersible hydrostatic level meter, ultrasonic level meter, etc.

At present, the common measurement principle of liquid level meter in the industry involves mechanics, thermal, electrical, optical, and other aspects. The product models even reach hundreds of kinds. Of course, different types of level meters mean that they are produced, used, and calibrated in different ways. It is not possible to fit all measurement environments.

Water Depth/Level Sensors Types

The following will be from the perspective of the measurement method, for the current market more than ten kinds of liquid level meter classification. To help users in the selection of products to make the appropriate choice.

Water Depth Sensors measured by buoyancy

The buoyancy type level meter has a float (float ball or float). The float is in equilibrium on the static liquid level. When the liquid level changes, the float is displaced with the liquid level. The electronic component acquires the float displacement in a certain way. And then converted to the liquid level change.

Due to the different ways of receiving float displacement by electronic components, the buoyancy method liquid level meter is divided into magnetic flap level meter, float level meter, magnetostrictive level meter, etc.

Magnetic level meter consists of magnetic float, cylindrical container, scale and transmitter.

The float moves with the liquid level in the container, and the magnetic field of the float acts on the sensor. The sensor is a strip of rubber-sealed in a stainless steel tube of equal length to the measured liquid level. There are numerous reed switches welded to it at intervals of 1cm or less.

When the reed switch is at the same level as the float, it closes. Otherwise, the transmitter receives the current signal generated by the amount of resistance connected to the reed switch, which is converted to the liquid level.

Float movement is shown on the scale as a red and white bead flip, indicating the liquid level.

Extended reading: Water Tank Level Controller

Float level meter has a float, spring, magnetic steel chamber and indicator, designed according to Archimedes’ law and magnetic coupling principle.

The displacement of the float causes the magnetic field of the magnet chamber to change. The magnetic sensor inside the indicator precisely measures the change of the surrounding magnetic field.

Float Level Sensors – Single and Multipoint

The magnetostrictive level meter is mainly composed of float, waveguide, and transmitter.

The electronic component of the transmitter generates a low-voltage current pulse, which starts timing and generates a magnetic field that propagates down the magnetostrictive line.

The float moves along the measuring rod as the level changes, and the magnet inside the float also generates a magnetic field. When the two magnetic fields meet, the magnetostrictive lines are twisted to form a torsional stress wave pulse. The velocity of the pulse is known, and the pulse propagation time is calculated to correspond to the exact change in the liquid level.

Magnetostrictive Level Transmitters

Extended reading: Magnetostrictive Hydraulic Cylinder Position Sensor

Liquid level meter measured by pressure

The level meter of pressure method is the level meter that reflects the liquid level by measuring the liquid pressure through its pressure measuring element. It is generally composed of transmitter, sensor and pressure probe. The sensor is a special metal rod or cable with a built-in capillary hose, and the probe is constructed as a stainless steel cylinder core with a diaphragm at the bottom.

The probe intrudes into the liquid and tests the difference between the static pressure of the liquid and the actual atmospheric pressure, which varies with the liquid level. The electronic components receive the differential pressure signal to reflect the change in liquid level. According to the different materials of sensors are divided into two types of rod and cable type.

Rod type pressure level meter sensor is a metal rod. Its general technical parameters are, the measurement range is generally 0 ~ 5m, output signal: (4 ~ 20) mA, measurement accuracy is generally ± 0.5%.

SMT3151TR Submersible Level Transmitter
Hydrostatic level transmitter is also called hydrostatic level gauge. The rod-type Hydrostatic level transmitter 4-20mADC standard signal output. Flange or threaded installation. Can withstand high temperatures up to 450 ℃.

Because the sensor is a cable, can be bent, convenient handling and loading, so the range of the cable type pressure level meter can be very large, there are 100m, or even 300m, its measurement accuracy is generally ± 1.0%.

SI-151 Hydrostatic Level Sensor
Hydrostatic Level Sensor (Best Price), also called Hydrostatic level transmitter. Continuous level measurement in liquid applications with pressure sensors.

Differential pressure level meter is also through the detection of pressure differences to measure the liquid level.

The level meter has two pressure-taking ports in the gas phase and liquid phase.

The pressure at the gas phase pressure point is the pressure of the gas phase in the equipment. The pressure at the liquid phase pressure point is not only affected by the gas phase pressure, but also by the static pressure of the liquid column.

The difference between the liquid phase and gas phase pressure is the static pressure generated by the liquid column, which is converted into the liquid surface height.

Liquid level meter measured by reflection

At present, there are two main types of reflective level meters: radar level meter and ultrasonic level meter. Their principles are basically the same, they are through the emission – reflection – reception of ultrasonic or electromagnetic wave (radar wave) way to measure the liquid level height.

Radar level measurement uses Non-contacting radar technology for Continuous level measurement. Liquids and solids are commonly measured with this measuring technique.

Radar level transmitters use radar technology to perform non-contact continuous level measurement. The radar level indicator converts the level into an electrical signal. The level signal output can then be utilised by other instrumentation to monitor or control. Liquids and solids are commonly measured with this measuring technique. Like: Fly ash silo. Radar level sensors are divided into: Pulsed radar technology and frequency modulated continuous wave (FMCW) radar level sensors.

Sino-Inst produces a 120GHz FMCW radar level sensor, 26GHz radar level meter, 6GHz level meter.

Extended reading: Radar Level Meter for Corrosive Liquids

Extended reading: Radar Water Level Sensor Applications

Ultrasonic Level Sensing sensors and transmitters are used for continuous, non-contact level measurement.

Ultrasonic Level Sensing is a low-cost liquid level measurement technology. Ultrasonic Level Sensing sensors and transmitters are used for tank or river level measurement. Ultrasonic Level Sensing does not need to contact the medium, can be continuously measured at low cost. Therefore, Ultrasonic Level Sensing is very popular among users. Ultrasonic liquid level sensors are available in general and intrinsically safe types. Output 4~20mA standard signal or output the measurement result to the secondary meter through RS-485. Meets the system’s automatic control.

Extended Reading: Wireless Water Meter

Liquid level meter through the conductive method of measurement

Level meters in the conductive mode are based on the electrical principle. The level is measured by means of measuring capacitance or resistance. This type of level meter mainly includes capacitance level meter, radio frequency conductivity level meter, resistance level meter.

The Capacitance level meter uses the change of measuring capacitance to measure the level of the liquid.

By a metal rod inserted into the liquid container, the metal rod is a pole of capacitance, the container wall is the other pole of capacitance. The medium between the two electrodes is the liquid and the gas above it.

As the dielectric constant of the liquid and the dielectric constant of the gas on the liquid surface is different, the level of the liquid is measured by the change of the capacitance between the two electrodes.

Extended reading: Capacitive water level sensor

RF conductivity level meter is an upgraded version of capacitance level meter, which can be understood as measuring conductivity with high frequency radio waves.

When the instrument works, the sensor of the instrument and the filling wall, and the measured medium form the conductivity value. When the level changes, the conductance value changes accordingly. The circuit unit converts the measured conductance value into a level signal output. To achieve the level measurement.

Extended reading: Radar Non Contact Water Level Sensor

Deep Well Water Level Sensor

Deep Well water level sensor is to apply Hydrostatic Level Sensor to deep well. The Well water level sensor submerged in deep well works together with a submersible water pump. The range within 300m ~ 1000m.

Deep Wells Water level sensor is based on the principle that the measured liquid pressure is proportional to the height of the liquid. The piezoresistive effect of the advanced foreign isolated silicon diffused sensor is used. Change to electrical signal. After temperature compensation and linear correction, convert to 4-20mA standard electrical signal. Well water level sensor submerged in deep well work together with water pump. It is extremely difficult to replace and submit an inspection. Therefore, it adopts stainless steel cable, waterproof, sealing ring, and other four-level seals. Special cables and special water sealing technology make the transmitter highly reliable and stable.

Extended Reading: 3 inch (3″) Water Flow Meter

Portable Ultrasonic Water Depth Gauge

Water Depth Gauge is a portable water depth detector based on the principle of ultrasound. Ideal water depth measuring instrument for ships, oceans, reservoirs, lakes, rivers, and shallow water level monitoring.

Water Depth Gauge is a necessary instrument to measure water depth in reservoir, lake, river, shallow sear. Place ultrasonic transducer on water surface or into a certain position into water. The device can caculate current water depth. HS-SFCC Portable Ultrasonic Water Depth Gauge It has perfect water depth measurement function. Control function, data transmission function and man-machine communication function. This machine integrates ultrasonic transceiver sensor, servo circuit, temperature compensation sensor and compensation circuit unit, display, control signal output and serial data or analog output unit (optional) as a water depth measuring instrument. It has the characteristics of low maintenance, high reliability, long life, convenient use, simple operation and accurate measurement. Therefore, it is widely used in water area monitoring.

Read more about: Common River Water Level Measurement Methods

How do you measure water level in tank with sensor?

The Water Tank Level Sensor is an important part of the water tank level control system. Using a level sensor for the water tank, solenoid valve, control box, liquid level switch and other accessories can effectively form a Water Tank Level control system. Monitor the materials stored in the water tank. Master important data such as its liquid level, reserves, and quality. A reasonable liquid level can ensure the safe, reliable, and efficient operation of the storage tank.

Read more about: Water Tank Level Sensors for Level Control

More Level Measurement Solutions

Sino-Inst offers over 20 Water depth sensors for level measurement.

About 50% of these are liquid level meters, 40% is the tank level sensor.

A wide variety of Water depth sensors options are available to you, such as free samples, paid samples.

Sino-Instrument is a globally recognized supplier and manufacturer of level measurement instrumentation, located in China.

Oil-water Interface Level Measurement Guide

Interface level measurement is very important for oil and gas, chemical tanks. At the same time, Interface level measurement is also a measurement and control challenge.


In today’s increasingly modernized oilfield production, automated crude oil processing has become a guarantee for the quality of refined oil. The performance of the oil-water interface fundamentally affects several key issues in crude oil processing: the water content of crude oil, energy consumption, sewage discharge indicators, etc.

Here we mainly compare the working principle, usage and common failures of several oil-water interface instruments commonly used in North China Oilfield. Hope to help you find a suitable solution when measuring oil-water interface.

Interface level measurement technologies

According to the different measurement principles of the interface instrument, the interface instrument can be roughly divided into: magnetic radio frequency admittance type, short wave absorption type, capacitive type, servo type and so on.

Among them, the magnetic interface instrument is divided into: reed tube type magnetron interface instrument, magnetostrictive interface instrument and other forms.

Interface level measurement using Magnetostrictive interface instrument

A rigid tube or flexible tube leads from the top to the bottom of the tank, and the float with magnetic steel moves up and down along the wave guide with the liquid surface.

During the measurement, the current pulse excites a stress pulse on the waveguide in the tube where the magnetic float is located. Propagate along the waveguide to the measuring part in the top electronic box at the speed of sound. Is converted into electrical pulses.

The position of the liquid level can be determined based on the propagation time of the stress pulse.

If there is a second float, choose the relative density appropriately. Make it float on the oil-water interface. Then the position of the oil-water interface can be measured at the same time.

Interface level measurement using Reed switch level sensor

The reed tube type magnetic control interface instrument is also called the magnetic float ball level gauge.

This type of interface instrument was used earlier in the oil field, and now there are more problems.

The measurement principle is extremely simple. Attach a circuit board consisting of a reed switch and resistors. The length is determined by the height of the measured medium.

Put it into a stainless steel tube, as the magnetic float sleeved outside the steel tube moves with the liquid surface, the magnetic force will attract the corresponding dry reed tube. The resistance value of the output terminal of the circuit board also changes accordingly.

According to the density of the measured crude oil. Appropriately match magnetic floats with different relative densities. The liquid level and interface can be measured.

Know more about: Continuous Float Level Sensor & Switches

Interface level measurement using Shortwave

The meter is based on the theory of medium absorption of short waves. Electric energy is radiated into the oil-water medium in the form of an emulsion in the form of electromagnetic waves. The content of the two media is detected based on the difference in the electric energy absorbed by the oil and water.

The dielectric constant of oil is about 2.3, while that of water is about 80. There is a great difference between the two.

The oil-water interface is detected by measuring the oil-water content.

Extended reading: Radar Oil Tank Level Sensor

Interface level measurement using Capacitive

Capacitive interface meter uses the difference in electrical conductivity between oil and water media to make the capacitance and the height of the water have a linear relationship. To achieve the purpose of monitoring the oil-water interface.

Nowadays, radio frequency admittance type is used to replace the traditional capacitive interface instrument.

Capacitive Level Sensors can be used for point level detection and continuous level measurement, particularly in liquids. The measuring principle is based on the change of the capacitance in a capacitor. The electrically conductive tank wall and a probe inside of the tank form a capacitor, The capacity changes of which are used to determine the level. This animation shows the measuring principle in conductive liquids and non-conductive liquids. The Capacitive Level Sensor can convert the changes of various levels and the height of the liquid level into standard current signals. Level Sensors can also support wireless transmission, RS485 digital communication transmission, etc.

Interface level measurement using Servo Level Meter

Servo Level Meter is a high-precision measuring instrument that measures the level of liquid level with microelectronic technology and servo motor drive technology.

Servo Level Meter can carry out routine and accurate measurement and signal transmission of liquid level, interface level and density of the measured medium. It also has functions such as temperature transmission. It can meet the requirements of storage tank inventory management, loss control cost saving and safe operation.

Servo Level Meter is explosion-proof design and has strong expandability. It can be widely used in a variety of flammable and explosive places. It is an ideal choice for liquid level measurement in storage tanks in the fields of petroleum and petrochemical, electric power, medicine, and food.

Single Servo Level Meter: It can realize real-time oil tank level, boundary level measurement display and remote transmission display.

Servo Level Meter is equipped with a multi-point thermometer: it can realize the temperature measurement of the oil tank’s liquid level, boundary level, and different point heights on site.

Servo Level Meter is equipped with a multi-point thermometer and a tank side display: it can measure and display the liquid level, boundary level and temperature of the oil tank at different heights on site.

Explore Oil and Gas Flow Meters

Interface level measurement using DP transmitter

Differential pressure (DP) transmitters are used to measure the interface of two fluids with different specific gravities. This measurement can be made with or without a distal seal. It is important that the height must be large enough to create a reasonable DP between the two specific gravity limits.

Suppose the measuring H distance is 1.2m, the density of oil is 0.7, and the density of water is 1.0. The pressure guiding pipe on the high and low pressure side is filled with water as a sealing liquid. Find the range of the differential pressure transmitter.

Solution:

Differential pressure at the lowest water level: P=(ρoil×g×H)-(ρwater×g×H)

=(0.7×9.8×1.2)-(1.0×9.8×1.2)=-3.528Kpa

Differential pressure at the highest water level: P=(ρwater×g×H)-(ρwater×g×H)

=(1.0×9.8×1.2)-(1.0×9.8×1.2)=0Kpa

The range of the transmitter is: -3.528Kpa to 0 Kpa

Quick calculation of range: (ρ water-ρ oil)×g×H=3.528Kpa

Note: This algorithm is only used for working conditions with obvious oil and water layers. It is undesirable if oil and water are miscible to form an emulsified quality.

Read more about: 7 Level Senors for Tank Level Measurement

In oil field production, oil-water separation is an extremely important link in crude oil processing. After the crude oil enters the joint station, it has to go through treatment processes such as sedimentation and power-off. Oil-water interface control is the key to the separation effect.

Nowadays, oilfields generally use special oil-water interface meters to monitor the process. To achieve the purpose of automatic control.

At present, there are many types of oil-water interface instruments. The performance difference is relatively large. Based on the actual situation of the North China Oilfield, the use of the interface instrument is specifically analyzed.

First, give a general introduction to the basic process flow of oilfield production. After the crude oil is extracted, it is sent to the oil production metering station for measurement, and then enters the joint station.

At the joint station, after metering and heating, the crude oil is sent to the primary settling tank. The crude oil in the primary sedimentation tank is kept at about 60°C all year round.

After sedimentation and separation, it is sent to the intermediate tank. After dehydration pump dehydration. After secondary heating, it enters the secondary settling tank.

The crude oil in the secondary settling tank is kept at about 80℃ all year round. The separated crude oil enters the electric dehydrator for final treatment. After reaching the moisture content standard (0.5%). Finally, it is sent to the refined oil storage tank.

In the whole process, it is necessary to measure the oil-water interface. The accurate monitoring of the oil-water interface is critical to the recovery of water content of oil products and the cost of treatment.

Extended reading: Magnetostrictive Hydraulic Cylinder Position Sensor

Frequently
Asked
Questions

Capacitive level sensor is based on the change of capacitance to perform liquid/level measurement. The level gauge electrode and the container form two electrodes of a capacitor. The capacitance value varies with the container.
The level of the material medium changes and changes, and is converted to the corresponding level output signal.
A basic requirement for measuring liquid/level with a capacitance level meter is: the relative medium of the measured medium.
The electrical constant (the ratio of the dielectric constant of the measured medium to the air) should not change during the measurement.
Extended reading: Amazing Solutions for Continuous Liquid Level Measurement

There are 7 main types of level transmitters that Sino-Instrument offers. Each type of transmitter works in a different way, and makes it useful for different types of processes.

Capacitance Level Transmitters
Hydrostatic Level Transmitters
Magnetic Level Transmitters
Radar Fill Level Transmitters
Ultrasonic Level Transmitter
Guided Microwave Level Transmitters
Liquid Level Transmitters
Extended reading: Oil Level Measurement Solutions for the Oil & Gas Industry

Related Products

Related Blogs

Extended reading: Water Tank Level Controller

Sino-Inst offers over 10 Solutions for Oil-water Interface Level Measurement. About 50% of these are interface liquid level meters, 40% is the level switches.

A wide variety of Solutions for Oil-water Interface Level Measurement options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of Solutions for Liquid Level Measurement instrumentation, located in China.

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Guide for Liquid level float switches

Liquid level float switch is a commonly used liquid level controller. For water Tank & Pump alarm and level control. Can be divided into Continuous Float Level Sensor and Point Level Float Switch.

Liquid level float switch are sensors with an electrical contact output at a specific liquid level. Floats with permanent magnets. Single or multi point level indicator. Can choose stainless steel or anti-corrosion material. It is suitable for exploratory testing of the limit of liquid in small containers (boxes, barrels, cylinders, etc.).

Sino-Inst offers a variety of Liquid level float switches for level measurement and control. If you have any questions, please contact our sales engineers.

Featured Liquid level float switches for sale

SI-U05 Cable Float Level Sensor & Swtich
SI-U02 Multi-Point Liquid Level Float Switch
SI-U03 Float Switch Water Level Controller
SI-U04 Magnetic Float Level Sensor-Reed Switch

Know more about Liquid Level Switch

Liquid level switch, also known as water level switch, liquid level sensor. As the name implies, it is a switch used to control the liquid level.

In terms of form, it is mainly divided into contact type and non-contact type.

Commonly used non-contact switches include capacitive liquid level switches, and contact float-type liquid level switches are the most widely used. Electrode liquid level switches, electronic liquid level switches, and capacitive liquid level switches can also be realized by contacting methods.

Continuous Float Level Sensor

The floating ball continuous level gauge uses the floating ball to move up and down with the liquid to trigger or release the reed switch in the tube, and output 4-20mA or other different standard models through circuit processing.

With multi-interface measurement, easy to install, and corrosion-resistant, it can meet most measurement needs. Suitable for various tanks and tank level measurement, optional on-site display.

Point Level Float Switch

The float level switch uses a magnetic float to rise or fall with the liquid level. The sensor detects the reed switch chip at the set position in the tube, and sends out a contact opening (closing) conversion signal.

One or more dry reed pipes are installed in the closed non-magnetic pipe. Then the pipe passes through one or more hollow floats with ring magnets inside. The rise or fall of the liquid will drive the floating ball to move up and down together. Then the reed tube in the non-magnetic tube will pull on or off, and then output a switch signal.

According to needs, one or more liquid level switch points can be set.

Whether it is Continuous Float Level Sensor or Point Level Float Switch, they all need to be in contact with the medium.

However, in some cases, we need to measure and control the liquid level without contacting the medium. Then we can consider the following liquid level sensors.

Extended reading: Magnetostrictive Hydraulic Cylinder Position Sensor

How does a liquid level float switch work ?


Liquid level float switches are liquid level controllers that use one maglev ball or multiple maglev balls to send out multi-point switch signals.
Reed pipes are installed at different heights in the guide rod. When the maglev ball floats up and down as the liquid level changes. The magnetic steel in the floating ball makes the reed pipe at the corresponding position in the guide rod pull on or off, and send out a switch signal.

Read more about: 7 Level Senors for Tank Level Measurement

Explosion proof float switch

The explosion-proof float level switch is also called the explosion-proof float level controller. It is a liquid level control instrument specially designed and manufactured for use in explosive environments. Explosion-proof type ExdⅡBT4; intrinsically safe type ExiaⅡCT6.

Principle of explosion-proof float level switch:

①The mechanical strength conditions of the enclosure. That is, the shell has enough strength to withstand the internal explosion pressure without damage. And it does not produce permanent deformation that affects the explosion-proof performance.

②Control the conditions of non-detonation in the gap of the joint. That is, the shell joint surface has a sufficiently small gap and a sufficiently long engagement length. Explosive products (hot flames or particles) inside will not escape the shell and ignite the explosive mixture in the surrounding environment.

The principle of intrinsically safe explosion-proof technology is to start with limiting energy and reliably limit the voltage and current in the circuit to an allowable range. In order to ensure that the electric spark and thermal effects generated by the instrument in normal operation or short-circuit and component damage, etc., will not cause dangerous gases that may exist around it. It is actually a low-power design technique.

Multi-level float switch

Multi level float switch is also called multi point level switch. Support 1-4 liquid level measurement switch point customization.

Multi level float switch is a custom multi point float level sensor & switch. These versatile level switches are available in many materials. Like: Stainless Steel, Brass & Buna, PVC, Polypropylene or PTFE and can be ordered with an integrated temperature sensor. Use these multi-level float switches with a tank level alarm or liquid level control relay for a turnkey solution. Explosion-proof available.

Vertical liquid level float switch & horizontal liquid level float switch

Vertical liquid level float switch refers to the float level switch installed in the vertical direction. It is usually installed on the top of the tank through flanges or threads. Keep it vertical.

Horizontal liquid level float switch refers to a float level switch installed from the horizontal direction, or from the side.

Float switches for water tanks

In water treatment, the float level switch of the water tank is directly related to the safety and reliability of the entire process.

In a process, there are different types such as intermediate water tank, backwash water tank, produced water tank and waste liquid tank. The sizes of these boxes are different. The volume of the produced water and the original water tank may be larger.

In these water tanks, the water tank float level switch is used for related control. Different liquid level switches will have different actions. However, it is not necessary to have several level switches in a large water tank.

In the water tank, there are high and low level switches. The high level switch can detect if the water tank is full. If it is full, stop producing water. The low level switch is used to detect whether the water in the tank is sufficient. If there is not enough water, no more water can be sent out.

FAQ

What is float level switch?

The float level switch is a kind of level switch. The float level switch uses magnetic force to operate. No mechanical connections. The operation is simple and reliable. When the float switch floats the measured medium, the float moves the main body. At the same time, the magnet on the other end of the float will control the magnet on the switch action lever.

What is a liquid level switch?

Liquid level switch, also known as water level switch, liquid level sensor. As the name implies, it is a switch used to control the liquid level.

How does a float level sensor work?

Float level sensor: Float level sensor is designed and produced based on the principle of buoyancy and static magnetic field. The position of a floating ball with a magnet (floating ball for short) in the measured medium is affected by buoyancy. The change of the liquid level causes the position of the magnetic float to change. The role of the magnet and sensor (reed switch) in the floating ball changes the number of components (such as fixed resistance) connected in series to the circuit. Thereby changing the electrical quantity of the instrument circuit system. That is, changes in the position of the magnetic float cause changes in the electrical quantity. The change of the electrical quantity is detected to reflect the liquid level in the container.
The float level sensor is installed on the top of the container through a connection flange. The float ball floats on the liquid surface according to the principle of discharging the liquid volume phase and so on. When the liquid level of the container changes, the float ball also moves up and down. The reed switch of the ball level gauge is magnetically attracted to change the position of the liquid level into an electrical signal. The actual position of the liquid is displayed digitally by the display instrument. The floating ball level gauge can achieve long-range detection and control of the liquid level.

How do I test a float switch with a MultiMeter?

Turn on the power of the multimeter and set the multimeter to the continuity test position. The test multimeter displays 1, indicating that the test leads are disconnected.
Place the pointer of the multimeter, one wire is gently placed on the wire-in end of the switch terminal, and the other wire is lightly placed on the wire-out end of the switch terminal. If the display is 0, it means that the two terminals are connected to the normal terminal. close.
At this time, we keep the terminal still, slightly press the micro switch, and observe the universal indicator at this time, it becomes 1, which means that the switch is connected to the line, indicating that the micro switch is normal.
In the same way, we test the other two wiring terminals of the micro switch, as shown in the figure:
When no pressure is applied to the micro switch, the display is 1, indicating that the two terminals are normally open.

Sino-Inst offers over 10 Liquid level float switches – Single and Multipoints for level measurement. About 50% of these are float liquid level meters, 40% is the level switches.

A wide variety of Liquid level float switches – Single and Multipoints options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of Liquid level float switches – Single and Multipoint instrumentation, located in China.

Oil Level Measurement Solutions for the Oil & Gas Industry

Oil Level measurements are necessary to control the amount of oil in the tank and to prevent overflow. Oil Level measurements are very important in the process of oil and gas storage and transportation. We will analyze and introduce the automatic level measurement here. Hope to help you!

The Necessity of Oil tank level measurement

-In the process of oil and gas storage and transportation, accurately measure the height of the liquid level in the large oil storage tank. This is an important measure to correctly calculate oil storage, determine inventory, and calculate transportation.

-In oil and gas production, especially in oil and gas gathering, transportation, storage, and transportation systems, oil, natural gas, and associated sewage must be separated, stored, and processed in various production equipment and tanks. The measurement and control of the level are essential to ensure normal production and equipment safety. Otherwise, a major accident will occur.

-For example, if the oil tank level measurement is not well controlled, there will be evacuated or oil spill “roofing” accidents. If the liquid level of the oil-air separator is too high or too low, “oil running” and “gas blow-by” accidents will occur. Seriously affect the production and safety of subsequent equipment;

-The high oil-water interface in the electric dehydrator will destroy the electric field. If it is low, it will carry oil in the water and affect production.

The Basic Concept of Level

  • Level—refers to the general term of the liquid level of the liquid medium, the level of solids or the level of particles in the container and the interface between two different liquid media.
  • Liquid level-the height of the liquid medium in the container
  • Material level-the accumulation height of solid or granular substances in the container
  • Interface level – the level of the interface of two immiscible liquids medium

Extended Reading: How to Measure Volume of Liquid

Classification of Oil Level Measurement

According to the measurement method, it can be divided into continuous measurement and fixed-point measurement.

According to its working principle, it can be divided into the following types:

  1. Direct reading type It measures the liquid level based on the principle of fluid connectivity.
  2. Buoyancy type It measures the liquid level according to the principle that the height of the float changes with the height of the liquid or the buoyancy of the liquid to the float (or sinker) immersed in the liquid changes with the height of the liquid. The former is called constant buoyancy, and the latter is called variable buoyancy.
  3. Differential pressure type (static pressure type) It measures the level according to the principle of the change in the static (differential) pressure generated at a certain point by the change in the height of the liquid column or the material accumulation.
  4. Electrically, it measures the level based on the principle of converting level changes into various changes in electricity.
  5. Nuclear radiation type It measures the liquid level based on the principle that when the nuclear radiation of the isotope rays penetrates the material, its intensity changes with the thickness of the material layer.
  6. Acoustic It measures the level according to the changes in acoustic impedance and reflection distance caused by changes in the level

Read more about: 7 Level Senors for Tank Level Measurement 

Direct measurement is one of the simplest and most intuitive measurement methods. It uses the principle of communicating devices. The liquid in the container is introduced into an observation tube with a ruler. Read the height of the liquid level by the ruler

Such as a glass tube level gauge.

Extended Reading: GWR Level Sensor for High Temperature & High Pressure

Manual gauge level measurement is a basic method for measuring the volume and quality of liquids in various storage tanks.

It has the characteristics of simple operation, accurate measurement, and no auxiliary equipment. It is still the main measurement method in the crude oil gathering and transportation process of various oil fields.

When measuring with a gauge, first measure the height of the liquid level in the tank, and then calculate the volume and mass of the liquid in the tank according to the cross-sectional area of the tank or the large tank volume table.

The tool used by the gauge to measure is steel tape with a copper weight on the lower end. In order to facilitate the oil measuring operation, an oil measuring port is provided on the top of the tank. An oil measuring pipe is installed under the oil measuring port, and a hole is drilled at the bottom end of the pipe to communicate with the liquid. The purpose of setting the oil measuring pipe is to reduce the influence of the liquid level fluctuation in the tank on the oil measuring.

Extended reading: High Temperature Flow Meter

The magnetic flip level gauge has a firm structure, reliable work, and an eye-catching display.

Since the measured liquid is completely sealed and magnetic coupling transmission is used, it can measure high temperature, high pressure, and opaque viscous liquids, such as crude oil, sewage, etc.

The disadvantage is that after long-term use, the magnetism of the magnetic steel is degraded. Wear of the flap shaft can easily cause the wrong indication
Therefore, it should be checked and corrected regularly.

Extended reading: Industrial Tank level indicators and Tank Level Gauges

The buoyancy method to measure the liquid level is based on the principle of force balance, usually with the help of floats. The float is made into a hollow rigid body so that it can float on the liquid surface when it is balanced. When the liquid level changes, the float will move up and down with the liquid level. Therefore, by measuring the displacement of the float, the amount of liquid level change can be known.

Float type level gauges can be divided into float type, float type, etc. according to different float shapes;

According to different institutions, it can be divided into steel belt type and lever type.

Extended reading: What is a capacitive liquid level sensor?

It is measured based on the pressure generated by the weight of the liquid.

Since the static pressure generated by the liquid on the bottom surface of the container is proportional to the height of the liquid level. Therefore, the liquid level can be calculated by measuring the pressure of the liquid in the container.

Extended Reading: Petroleum Flow Meter

Ultrasonic level gauges use the propagation characteristics of waves in the medium.

Therefore, install an ultrasonic transmitter and receiver at the bottom or top of the container. The emitted ultrasonic waves are reflected at the phase interface. And it is received by the receiver. The time difference between ultrasonic wave transmission and reception is measured. The liquid level can be measured.

Read more: Guide: Non-contact Ultrasonic Level Sensing transmitters

According to different working principles, the electrical method can be divided into resistive, inductive, and capacitive.

Using electrical methods to measure frictionless parts and movable parts, signal conversion and transmission are convenient. It is convenient for remote transmission, reliable work, and the output can be converted into a unified electrical signal. Used in conjunction with the electric unit combination instrument. Can easily realize automatic detection and automatic control of liquid level.

Extended reading: Non Contact Liquid Level Sensor Working Principle

Radar level transmitters use radar technology to perform the non-contact continuous level measurement. The radar level indicator converts the level into an electrical signal. The level signal output can then be utilized by other instrumentation to monitor or control. Liquids and solids are commonly measured with this measuring technique. Like: Fly ash silo. Radar level sensors are divided into Pulsed radar technology and frequency modulated continuous wave (FMCW) radar level sensors.

Sino-Inst produces a 120GHz FMCW radar level sensor, 26GHz radar level meter, 6GHz level meter.

The magnetostrictive liquid level sensor that uses the principle of magnetoelectric conversion for liquid level measurement is a new product launched in recent years.

Extended reading: Diesel fuel tank level gauges & indicators

Still have questions?

If you cannot find an answer to your question in our FAQ, you can always contact us
and we will be with you shortly.

Performance characteristics and selection of common oil tank level gauges

The intermediate tank only monitors parameters such as liquid level, temperature, and pressure (pressure storage tank) to prevent accidents such as roof capping and vacuuming of the oil tank. There is no need for handover monitoring and measurement;

The liquid level, temperature, density, volume, and quality of the medium in the trade tank must be monitored and measured frequently, and the accuracy is very high.

Performance comparison of Oil level measurement

Level gaugeLight oilCrude oilHeavy oilAsphaltLiquefied gasOther liquids
Magnetic flap level gaugeokokokpoorNovery good
FloatokokokpoorNovery good
radarGreatGreatGreatGreatGreatGreat
Static pressureGreatGreatokpoorokGreat
Magnetically inducedGreatGreatGreatpoorGreatGreat
UltrasonicGreatGreatGreatGreatGreatGreat

Extended reading: Radar Oil Tank Level Sensor

Oil Tank level measurement instruments for different media

Level gaugeLevel measurementTemperature deletionDensity deletionBoundary measurementVolume measurementQuality deletionInstallation situationCost
Magnetic flapHigh precisionCan not be measuredCan not be measuredSmall errorDepends on TDDepends on Tρsimplelow
FloatHigh precisionCan not be measuredCan not be measuredMistaken sheepDepends on TDDepends on Tρsimplelow
radarHigh precisionimportantUnable to deleteUnable toSmall errorDepends on Tρsimplehigh
Hydrostatic pressureBig errorunimportantSmall errorUnable toBig errorDepends on TρcomplexRelatively high
Magnetically inducedHigh precisionimportantUnable to deleteHigh precisionSmall errorDepends on Tρcomplexhigh
UltrasoundHigh precisionunimportantCan not be measuredUnable toSmall errorDepends on Tρcomplexhigh

Explore Oil and Gas Flow Meters

Selecting Guide for Oil level measurement

  1. Oil tank volume
  2. ·Oil tank use
    • High-precision level gauges should be used for trade tanks, and general level gauges can be used for intermediate tanks;
  3. Medium characteristics
    • When storing high-viscosity media (such as heavy oil), try to use a level gauge that does not or has little contact with the measured medium. Such as radar type, ultrasonic type and magneto-induced level gauge, light oil can use general level gauge;
  4. Actual needs of users
    • ·If the user requires high measurement accuracy and low investment restrictions, a level gauge with good performance can be used. Under normal circumstances, the old tank area can be retrofitted or updated according to the use and maintenance of the original level gauge.

Extended reading: The Secret of Ultrasonic Level Measurement

Featured Oil level measurement devices

Frequently
Asked
Questions

Measuring and monitoring fluid levels accurately and precisely requires choosing the correct methodology for the target medium and vessel.

Generally, you will choose among six methods for measuring and monitoring fluid levels, each with advantages and disadvantages:

  • Continuous float level transmitters
  • Differential pressure transmitters
  • Load cells
  • Radar level transmitters
  • Radio Frequency (RF capacitive level transmitters)
  • Ultrasonic level transmitter

A tank level sensor is a level sensor used to measure the tank level. The liquid level is the level of the liquid in a sealed container (such as a water tank) or an open container (water tank). The instrument that measures the liquid level is called a liquid level sensor, a liquid level gauge, or a liquid level transmitter. The liquid level sensor is a kind of level instrument. Hydrostatic, Ultrasonic, Magnetostrictive, Radar, Differential Pressure are common choices for tank level measurement. Liquid level sensors have been around for decades for leak detection or level measurement. Commonly measured mediums are Water, Fuel, Diesel, Gasoline, diesel, liquefied gas, liquid ammonia, etc.

Extended reading: Ultrasonic Oil Level Sensor-External Paste-Truck Fuel Tank

Different tank level sensors have different measurement principles. Such as mechanical, radar, ultrasonic, etc.

Extended reading: ultrasonic level sensor for diesel tank

In the petrochemical industry in order for the crude oil process to run continuously and smoothly care has to be taken when storing raw and finished products. Delivery of the crude oil is via pipeline or ship and stored in a large tank until it is ready for final processing.

Accurate level measurement of products of distillation is essential whilst they are being stored in different sized tanks.

In the past, it was expensive as calibratable measuring devices were implemented for level measurement. Nowadays cheaper and low-maintenance measuring systems are used for small and medium-sized tanks. Products are now usually measured by calibratable flow meters while being moved.

Extended Reading: Industrial petrol flow meters Types

Read more about: Capacitive Level Measurement System

Sino-Inst offers over 50 Solutions for Tank Level Sensing. About 50% of these are float liquid level meters, 40% are the level switches.

A wide variety of Solutions for Tank Level Sensing options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of Solutions for Liquid Level Measurement instrumentation, located in China.

Solutions Guide for Liquid Level Measurement

Liquid level measurement and monitoring play an increasingly important role. Liquid level measurement and monitoring directly affect the quality of the production process.

Liquid level measurement is required for process control in many industries. Use liquid level sensors for liquid level measurement. They are divided into two categories: point level measurement and continuous level measurement.

Sino-Inst offers a variety of Solutions for Liquid Level Measurement. If you have any questions, please contact our sales engineers.

8 Types Liquid level measurement methods

  1. Floating ball measurement:

This method is the simplest and oldest detection method, and the price is relatively cheap.

Mainly through the up and down movement of the float to detect the change of the liquid level. It is a mechanical detection, the detection accuracy is easily affected by buoyancy, and the repeat accuracy is poor. Different liquids need to be recalibrated.

It is not suitable for viscous or impurity liquids, which can easily cause blockage of floating balls. At the same time, it does not meet the application requirements of the food hygiene industry.

  1. Tuning fork vibration measurement:

Tuning fork measurement is only a switch output and cannot be used to continuously monitor liquid height. The most representative one is the tuning fork level switch.

The principle is: when the two vibrating forks are filled with liquid or bulk material, the resonance frequency changes, and the switching signal is sent out depending on the detection frequency change.

It can be used to monitor the height of high-viscosity liquids or solid bulk materials, mainly for anti-overflow alarms, low-level alarms, etc. It does not provide analog output. In addition, in most cases it is necessary to install holes on the side of the container.

  1. Ultrasonic measurement:

Since the principle is to calculate the liquid level by detecting the time difference between ultrasonic transmission and reflection, it is susceptible to the energy loss of ultrasonic propagation.

It has the characteristics of easy installation and high flexibility. Usually can be installed in high places for non-contact measurement.
But when used in environments containing steam and powder, the detection distance will be significantly shortened. Therefore, it is not recommended to use it in a wave-absorbing environment with foam.

Read more: Guide: Non-contact Ultrasonic Level Sensing transmitters

  1. TDR (time domain reflection)/guided wave radar/microwave principle measurement:

Its name has many different names in the industry, and it has the advantages of laser measurement. Such as: easy installation, calibration, flexibility, etc.

But it is better than laser detection, such as no need to repeat calibration and multi-function output. Suitable for all kinds of liquid level detection with foam. Not affected by liquid color.

It can even be applied to highly viscous liquids, with relatively little interference from the external environment. But its measuring height is generally less than 6 meters.

Extended reading: Radar Non Contact Water Level Sensor

  1. Laser measurement:

The laser sensor is based on the principle of optical detection and detects light by reflecting light from the surface of the object to the receiver. The light spot is small and concentrated, easy to install, calibrate, and flexible. It can be applied to continuous or limit alarm of bulk material or liquid level.

But it is not suitable for transparent liquids. Transparent liquids easily refract light, causing the light to not be reflected to the receiver. Use in foam or steam environment (cannot penetrate foam or easily interfered by steam), fluctuating liquid (easy to cause malfunction), vibration environment, etc.

  1. Photoelectric refraction measurement:

This detection method emits a light source inside the sensor. The light source is totally reflected by the transparent resin to the sensor receiver.

But when encountering the liquid surface, part of the light will be refracted to the liquid. Therefore, the sensor detects the decrease in the amount of total reflected light to monitor the liquid level. The detection method is cheap and simple to install and debug. But it can only be applied to transparent liquids, and it only outputs switching signals.

  1. Capacitive measurement:

Capacitive measurement mainly measures the height of the material level by detecting the change in capacitance value caused by the change of the liquid level or the height of the bulk material.

There are many types, including capacitive level gauges and capacitive proximity switches that can output analog quantities. Capacitive proximity switches can be installed on the side of the container for non-contact detection.

When choosing, it must be noted that capacitance sensors are easily affected by different container materials and solution properties. For example, plastic containers and hanging materials can easily affect capacitance sensors with analog output.

Read more about: Capacitive Level Measurement System

  1. Static pressure measurement:

This measurement method uses a pressure sensor installed at the bottom. By detecting the bottom liquid pressure, the liquid level is converted and calculated. The bottom liquid pressure reference value is the atmospheric pressure connected to the top or the known pressure.

This measurement method requires the use of a high-precision, flush-type pressure sensor. At the same time, the conversion process requires continuous calibration.

Its advantage is that the detection is not limited by the height of the liquid level. But the higher the height, the higher the accuracy requirements of the sensor. Repeated calibration is required when using for a long time or changing liquid.

Read more about: Hydrostatic level measurement: Measuring Principle

Featured liquid level measurement devices/instruments

Liquid level measurement in a closed tank

Differential Pressure Level transmitter for closed containers

For airtight containers, the inside is isolated from the atmosphere. When the process fluid fills or empties the tank, the pressure in the tank may change from positive pressure to vacuum. This change in tank pressure will directly affect the measured liquid level unless it is compensated for. This can be done by connecting the low-side pipe of the differential pressure transmitter to the top of the tank. Therefore, when measuring the liquid level of a closed tank, a differential pressure transmitter must be used.

Double flanges are used to measure the liquid level of a closed tank.

The calculation method of the differential pressure range: the height of the liquid level to be measured (unit: m) × acceleration of gravity (9.8) × (the density of the measured medium-the density of the capillary filling liquid) (unit: g/cm3) = differential pressure range (unit: KPa).

The selection must know the measurement medium, measuring range, medium temperature, pressure, capillary length, the size and pressure rating of the process connection flange and the flange standard

If you need to measure river water level, open channel level, etc. The Ultrasonic Liquid Level Sensor can be used for non-contact continuous level monitoring.

Portable Ultrasonic Liquid Level Gauge

Portable ultrasonic liquid level indicator is best choice for tanks or pipes level measurement. It is designed to measure the presence or absence of liquid at a certain height position in a tank or in pipelines. Non-contact ultrasonic detection technology.

SI-ML works perfect for detection of dangerous toxic or corrosive liquids. Under ordinary conditions, the maximum wall thickness of measurable containers is 30mm. The product is suitable for the detection of various types of liquids. Liquids are non-crystalline or other particulate matter. For example CO2 Tank. Thanks to non-contact detection technology, this level indicator is ideal for detecting hazardous toxic or corrosive liquids.

Read more about: 7 Level Senors for Tank Level Measurement

Liquid Level Measurement Converter Tools

Converter Tools used to convert and calculate liquid level values or for calculations that require liquid level measurement to obtain other measurement parameters. Help users choose suitable Level sensors and transmitters!

Liquid Level Transmitter 4-20mA Current Output CalculatorLiquid Depth/Level to Hydrostatic Pressure CalculatorPressure to Liquid Level Calculator
Specific Gravity CalculatorHorizontal Cylindrical Storage Tank Contents/Volume CalculatorRectangular Shaped Tank Liquid Volume/Contents Calculator
Vertical Cylindrical Tank Volume/Contents CalculatorDepth/Level Unit ConverterVolume Unit Converter

FAQ

There are 7 main types of level transmitters that Sino-Instrument offers. Each type of transmitter works in a different way, and makes it useful for different types of processes.

Extended reading: Non Contact Liquid Level Sensor Working Principle

Tank Level Measurement is important for industry storage tank. For example, level measurement of fuel oil tanks and the interface measurement of chemical storage tanks. The liquid level sensor is a kind of level instrument. Hydrostatic, Ultrasonic, Magnetostrictive, Radar, Differential Pressure are commonly choices for tank level measurement. Here, we mainly analyze the magnetostrictive liquid level sensor in the tank applications.

Extended reading: Magnetostrictive Hydraulic Cylinder Position Sensor

Liquid level sensor is a kind of measuring instrument used to measure the change of liquid level in the container. It can display the change of liquid level intuitively and linearly. Among them, the magnetic float level sensor is a kind of one that can display on-site and output analog signals. Kind of level gauge.

There are many types of level gauges. There are intuitive displays such as: glass plate level gauges, glass tube level gauges, etc. There are also magnetic float level gauges, float level gauges, radar level gauges, ultrasonic level gauges, Level gauges with electronic signals such as radio frequency admittance level gauges.

Extended reading: Liquid mass flow controller

Extended Reading: How to Measure Volume of Liquid

Selection of liquid level measuring sensor

The issues that need to be considered before choosing a level measurement sensor include:

  1. Measuring liquid or solid?
  2. What is the temperature and pressure range of the application environment?
  3. Need point level measurement or continuous measurement?
  4. How much liquid level measurement range is required?
  5. Is the tested material conductive?
  6. Will the tested material cover or accumulate on the surface?
  7. Will there be turbulence, foam or steam on the surface of the liquid?
  8. Do you need contact or non-contact level measurement?
  9. What kind of output is needed, analog, relay, digital display or other?

Extended reading: Ultrasonic liquid level sensors

Sino-Inst offers over 10 Solutions for Liquid Level Measurement. About 50% of these are float liquid level meters, 40% is the level switches.

A wide variety of Solutions for Liquid Level Measurement options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of Solutions for Liquid Level Measurement instrumentation, located in China.

Industrial Tank level indicators and Tank Level Gauges

Tank level indicators are level gauges that can measure and display the level of industrial liquid storage tanks. Liquid level refers to the level of liquid in a sealed container (for example oil/fuel tank) or an open container (water tank).

In industrial production, it is often necessary to know the liquid level in the storage tank. The liquid level sensor converts the liquid level signal in the container into a switch signal or a voltage and current signal. Then through the external circuit, the measurer can intuitively know the liquid level in the container. There are many types of Liquid level indicators. By reading this article, you will know what kind of level indicators is best for your tank.

Sino-Inst offers a variety of Tank level indicators for level measurement. If you have any questions, please contact our sales engineers.

Featured Tank Level Indicators and Gauges

Hydrostatic Tank Level Indicators

Hydrostatic level measurement is based on the principle that the Hydrostatic is proportional to the height of the liquid. Hydrostatic submersible pressure level transmitter is the most commonly used level measurement sensor. Of course, the differential pressure transmitter can also measure the liquid level.

A hydrostatic level sensor is a submersible pressure transmitter that has a pressure diaphragm at the end of level probe. A hydrostatic level sensor is a submersible pressure transmitter that has a pressure diaphragm at the end of level probe. This Hydrostatic is caused by the weight of the fluid on top of the transmitter and is used to calculate the level. And the inner side of the diaphragm is vented to atmospheric pressure.

SI-151 Hydrostatic Level Sensor
Hydrostatic Level Sensor (Best Price), also called Hydrostatic level transmitter. Continuous level measurement in liquid applications with pressure sensors.
SI-PCM261 Submersible Pressure Transducer
Submersible pressure transducer with 4-20mA output,
is normal submersible pressure transmitter for level measurement.
SMT3151TR Submersible Level Transmitter
Hydrostatic level transmitter is also called hydrostatic level gauge. The rod-type Hydrostatic level transmitter 4-20mADC standard signal output. Flange or threaded installation. Can withstand high temperatures up to 450 ℃.

Hydrostatic Level Indicators are suitable for measuring unsealed tanks. The applicable media of Hydrostatic Level Indicators include water, oil, etc. Hydrostatic Level Indicators are the lowest cost Tank Level Indicators.

Read more about: [What is and How it Works]Hydrostatic Level Sensor

Pressure/differential pressure Tank Level Measurement

Pressure/differential pressure Tank Level Indicators refers to Diaphragm Seal Pressure Transmitters. Usually installed at the bottom of the outer tank.

Diaphragm Seal pressure transmitter can measure pressure, liquid level and flow.When the environment is extremely hot or cold, or when the process connection is difficult to connect to the measuring instrument. When the measured medium is corrosive, sticky, sticky or easily cured. Or when the process is not chemically compatible with the instrument material. It is recommended to use a diaphragm seal.

Extended Diaphragm Seal DP Level Transmitter
Remote Seal Differential Pressure Transmitter
Differential pressure(DP) level transmitter

Pressure/differential pressure Tank Level Indicators are often used to measure liquid tanks with harsh medium conditions. Such as chemical liquids. High-temperature liquids, etc. The measuring instrument should not be placed in the tank, or the medium cannot touch the sensor.

Extended reading: Hydrostatic Pressure Transmitter

Magnetic Float Level Sensors for Tank Level

A float level sensor is a kind of continuous liquid level measurement sensor. Also called float level switch, float level gauge, float level transmitter.

Float level sensors are continuous level sensors. Float level gauges use magnetic floats as measuring elements. magnetic float that rises and falls as liquid levels change. The movement of the float will generate a magnetic field. The sensor’s internal resistance changes linearly, and the intelligent converter converts the resistance change into a 4~20mA standard current signal. It can display the liquid level percentage, 4~20mA current, and liquid level value on the spot. It can also output the switching value signal to conduct liquid Bit switch control. 

SI-U01 Float Level Sensor
SI-U02 Multi-Point Liquid Level Float Switch
SI-U03 Float Switch Water Level Controller
SI-U04 Magnetic Float Level Sensor-Reed Switch

Magnetostrictive Level Transmitters for continuous Tank Level Measurement

Magnetostrictive Level Transmitters are used for continuous measurement of liquid level and interface. Magnetostrictive level measurement is currently the best liquid level measurement and control technology.

Sino-Inst’s Magnetostrictive Level Transmitters can provide two independent outputs: interface; overall level. It can be applied when the difference in specific gravity drops to 0.02. Magnetostrictive Level Sensors Commonly used for the measurement of the oil-water interface. And others include acid tanks, propane containers, desalter and sewage tanks. Magnetostrictive Level Transmitters are composed of three parts: probe rod, circuit unit and magnetic float. The flexible cable type and the outer buoy type are derived from the basic model. And has a variety of communication modes 4~20mA, 0~5V, 0~10V, HART, RS-485 and so on.

Extended reading: Magnetostrictive Hydraulic Cylinder Position Sensor

Magnetic Level Gauge for Tank Level Indicate

Magnetic Level Gauge can be widely used in petroleum, chemical, oil field, medicine, food, wine and other industries. Various storage tanks, reaction tanks, fermentation tanks, liquid ammonia storage tanks, boiler drums, high-pressure heaters, evaporators and other pressure vessels. Medium liquid level compatible with 304, 321, 316L, 0Cr18Ni9, 304 or 0Cr18Ni9+PTFE, 00Cr17Ni14Mo21Cr18Ni9Ti, PVC, PP and other materials. Even two different media interface measurement and display.

Magnetic Level Gauge can be reliably used for liquid level detection in high temperature, low temperature, high pressure, strong corrosion, highly toxic and dangerous environments.

Extended reading: Diesel fuel tank level gauges & indicators

Radar Measurement of Tank Level

Radar level transmitters use radar technology to perform non-contact continuous level measurement. The radar level indicator converts the level into an electrical signal. The level signal output can then be utilised by other instrumentation to monitor or control. Liquids and solids are commonly measured with this measuring technique. Like: Fly ash silo. Radar level sensors are divided into: Pulsed radar technology and frequency modulated continuous wave (FMCW) radar level sensors.

Sino-Inst produces 120GHz FMCW radar level sensor, 26GHz radar level meter, 6GHz level meter.

Extended reading: Non Contact Liquid Level Sensor Working Principle

Ultrasonic Tank Level Indicators

Ultrasonic Level Sensing is a low-cost liquid level measurement technology. Ultrasonic Level Sensing sensors and transmitters are used for tank or river level measurement.

Extended reading: Ultrasonic liquid level sensors

Ultrasonic Level Sensing does not need to contact the medium, can be continuously measured, low cost. Therefore, Ultrasonic Level Sensing is very popular among users.

Ultrasonic liquid level sensors are available in general and intrinsically safe types. Output 4~20mA standard signal or output the measurement result to the secondary meter through RS-485. Meets the system’s automatic control.

Extended reading: ultrasonic level sensor price

Read more about: 7 Level Senors for Tank Level Measurement

Tank level indicators for common tanks

Water tank level indicator

Water tank level monitoring is the most common application of Tank level indicators.

Common water, purified water, application water, etc. Less impurities. If the tank is not sealed. It can be applied to the hydrostatic input level gauge. The lowest cost. The easiest to use.

Of course, if the tank is sealed. Or there are impurities in the water. A diaphragm seal differential pressure level transmitter can be used.

According to your actual measurement installation situation, you can also choose other applicable Tank level indicators and Tank Level Gauges.

Read more about: Water Tank Level Sensors for Level monitoring and Auto-control

Propane tank level indicator

Propane is a gas that can be liquefied. Chemical formula CHCHCH, colorless, liquefiable gas. Slightly soluble in water, soluble in ethanol and ether.

Common Industrial Propane Tank Level Indicators for Industrial Tank Level Measurement include: radar level sensor; magnetostrictive level sensor; float level gauge; magnetic flap level gauge; ultrasonic level gauge.

What kind of level gauge is used for Industrial propane level measurement?

Please refer to:

Fuel & oil tank level indicator

Measure the level of oil storage tanks. We recommend the use of a magnetostrictive level gauge or an externally attached ultrasonic level sensor.

Advantages of magnetostrictive level gauge for measuring oil tank level:

  • The magnetostrictive liquid level gauge can simultaneously measure multiple parameters such as liquid level, interface level, and temperature.
  • The measurement range is large, and the maximum measurement range can be 20m.
  • Measurement grade products, high measurement accuracy, can reach up to ±1mm.
  • Using pure electronic technology to measure, so there is no wear, safe and reliable, and long service life
  • The measurement accuracy is not affected by factors such as the shape of the container and the steam in the container.
  • No need for regular calibration, easy installation and maintenance without tank cleaning.
  • Multiple signal output, easy to realize the monitoring function of the system.
  • The product design meets the requirements of explosion-proof standards, and achieves explosion-proof and intrinsically safe certification.

Extended reading: Capacitance level sensor advantages and disadvantages

Advantages of Ultrasonic Tank Level Sensor-External Mounted

  • Non-contact measurement function ——– Ultrasonic sensor probe is external. No need to open a hole in the container to be tested.
  • Auto-calibration function——–With self-calibration function. It overcomes the problem of reduced accuracy after long-term use of traditional liquid level gauges.
  • Infrared online debugging function——–Applicable to occasions where it is not suitable to open the cover for testing in dangerous situations. At the same time, it reduces the difficulty of debugging.
  • Self-diagnosis function——–It has its own working status diagnosis function. It also has hardware diagnosis function. It enhances the reliability and stability of the level gauge.
  • One-key recovery function——–When the external measuring level gauge works abnormally, it can be restored to the normal state with one key through the debugger.
  • Local display and remote transmission function——–The level gauge can not only display the level value on the spot in time. But also remotely transmit it to the control room through the signal line.

Extended reading: GWR Corrosive Liquid Chemical Level Sensor

large water tank level indicator

In industrial production, water tanks are widely used. In many production equipment, the measurement and control of the water tank level is directly related to the normal operation of the process production process. At present, there are many methods for measuring and controlling the liquid level of the water tank, each with its own strengths.

  1. If the site is an open tank, it needs to have a remote transmission function. If there is no requirement for a scale, it is recommended to use a submersible level gauge. The cost is low. The principle of cable-type diffusion silicon. Simple and easy to use. , 24V power supply.
  2. If the site needs to have a scale and a remote transmission function. That is to use a magnetic float level gauge with a remote transmission function. That is, the liquid level can be displayed on site. And the liquid level can be transmitted to the control room or PLC for display.
  3. Pressure type liquid level transmitter. This is also the simplest principle of using pressure to display the liquid level height. It is installed at the bottom of the side-loading tank. 24V power supply.
  4. Ultrasonic level gauge. When the ultrasonic level gauge is used, there should be no foam on site. Otherwise, the display will be inaccurate. The clean water pool can be used.

These are all very simple level gauges. But in fact, they still need to be selected according to the working conditions. Before purchasing, it is best to ask the manufacturer.

Read more about: Types of water level controller

You may like:

Extended reading: Types of Fuel-Diesel Level Sensors

If you need to measure the tank level. But you still don’t know how to choose suitable Tank level indicators and Tank Level Gauges, please contact Sino-Inst sales engineer.

Sino-Inst offers over 30 Tank level indicators and Tank Level Gauges for level measurement. About 50% of these are Radar level meters, 40% is the magnetic level sensor.

A wide variety of Tank level indicators and Tank Level Gauges for level measurement options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of Tank Level measurement instrumentation, located in China.