Powder Silo/Bin Level Measurement and Control System

The Silo/Bin level measurement and control system solves the problem of frequent dumping accidents in the powder silo of the mixing station during the feeding process. It avoids the problems of dust flying, waste of cement, and environmental pollution. It reduces the equipment damage caused by the collapse of the dust removal hood of the mixing station Other issues and prevents the safety issues of the workers present.

Powder Silo/Bin level measurement and control system

The importance of Silo/Bin level monitoring

In the production process of the mixing station, the material in the powder silo is replenished in time by means of pneumatic conveying. Most of the dust collectors on the top of the powder silo of the mixing station lack normal maintenance. During the replenishment of the tank body, the pressure of the powder silo is too high, causing “roof fall”. Cement overflows from the dust collector or safety valve. Or “lift the top”, the separation of the top cover of the powder silo from the body of the powder silo occurs.

The intelligent safety system of the powder silo passes through the intelligent detection equipment installed on the silo. achieve:

  • Predict the amount of storage in the warehouse and control the amount of feed;
  • Three-level protection to prevent the occurrence of “top falling” and “lifting top” accidents;
  • Prevent the wrong storage of cement, fly ash, and mineral powder, and prevent construction quality accidents;
  • Cloud platform monitoring platform, real-time monitoring of the status parameters of the powder silo;

Extended Reading: What is level transmitter working principle?

Silo/Bin material level measurement system

System Features

  • Instead of “manual hammering”, the remaining amount of materials in the warehouse can be controlled at any time to provide a basis for procurement and inventory;
  • The resistance rotary switch is intelligently controlled, and the signal is incorporated into the material level measurement system, which greatly extends its service life;
  • Real-time alarm on the feeding surface when feeding, to prevent the occurrence of “roof fall” accidents;
  • The application of product intelligent diagnosis algorithm solves the difficulties of heavy hammer level gauges in the industry that it is too faulty and difficult to maintain;
  • The control system adopts a distributed network system, wireless transmission, stable and reliable, and fast wiring;
  • Reserved information interface to meet the needs of remote control and ERP management system;
  • Distributed control system layout, display the working status of the entire system and equipment parameters on the touch screen;

Extended reading: PID Controller Working Principle

Important components of the system

  1. High-altitude material level detector

Installed on the top of each silo, it is the main measuring equipment of the material level measuring system. It can more accurately monitor the amount of storage in the warehouse in real time, and has the characteristics of resistance to heavy dust and long service life.

  1. High-performance anti-rotation level switch

The anti-rotation material level switch is installed vertically downward to detect whether the motor is working. Through the safety feeding valve to start and stop the rotation resistance, the service life is extended to 3-5 years; with the central control touch screen alarm and the ground terminal alarm, it can effectively prevent the occurrence of “top falling” accidents.

  1. Central control system

It adopts a 15-inch touch LCD screen, an embedded operating system, and is equipped with the material level measurement system software independently developed by the company. The equipment adopts 485 communication interface, which has the characteristics of fast transmission rate, high signal strength, and low failure rate.

  1. Ground display terminal

One set is equipped at the bottom of each silo, which is used for sound and light alarm when the material level triggers the anti-rotation switch alarm (synchronized with the weighing room alarm), real-time display of material weight and percentage, promptly reminding the operator to take measures to avoid accidents.

  1. Safety feeding valve

The safety feeding valve is installed at the feeding port of the powder silo, which can effectively prevent the wrong silo from loading, reduce management costs, ensure the quality of concrete, and prevent production accidents.

  1. Remote display

Remote monitoring shows whether the current silo can be loaded, and guides the vehicle to load the corresponding silo.

Featured Silo Level Sensors

Extended reading: Magnetostrictive Hydraulic Cylinder Position Sensor

Advantages of Radar Silo Level Sensors

High frequency radar Silo Level Sensor is currently the mainstream product for measuring solid level in the world. When measuring solid material level, compared with low frequency radar, high frequency radar has the following advantages:

1) High-frequency radar level gauges (mainly 26GHz and 24GHz) have the advantages of high energy, small beam angle and high precision. However, low-frequency radars have low energy and scattered energy, so all launch angles are large and the directivity is poor. When the diameter of the horn antenna of the low-frequency pulse radar is Φ246, the beam angle is only 15°).

2) The wavelength of 26GHz radar is 11mm, and the wavelength of 6GHz radar is 50mm. When the radar measures the bulk material level, the radar wave reflection mainly comes from the diffuse reflection of the material surface. The intensity of diffuse reflection is proportional to the size of the material and inversely proportional to the wavelength. That is to say, for the same material, the shorter the wavelength is, the easier it is to be reflected, so the echo signal is better during radar measurement. The diameter of most bulk materials is far less than 50mm, which is why 26GHz radar is currently the best choice for bulk material level measurement.

3) Due to the harsh environment on site, dirt, water vapor, etc. will accumulate on the radar antenna over time. The 26GHz radar antenna is small, adding a radome can greatly improve the impact of dirt and water vapor. The 6GHz radar antenna is large, and it is very difficult to add a radome. The overall instrument is large and difficult to clean.

4) When the low-frequency radar (6GHz) measures solids, the measurement range will not exceed 30m. It cannot meet all level measurements of cement lines above 2500T/d scale. The general measurement range of high-frequency radar can reach 70 meters, or even 100 meters. It can fully meet all silos of cement production lines of all scales at present.

5) Because the high-frequency radar level gauge has good directivity and small launch angle. Strong anti-interference ability and so on. It is determined that it is very suitable for the measurement of silos with large aspect ratios. Especially such as calcium carbide furnace material level, converter silo and other material level measurement. Neither of these situations can be measured with low frequency radar.

6) Low frequency radar compared to high frequency radar. Due to its low frequency, the energy is scattered and the energy is not concentrated enough. Therefore, the ability to fight against dust is far inferior to high-frequency radar.

Extended reading: How to Choose the Right Diesel Fuel Level Sensor?

Safe feeding system for powder silo

The remote display of the weighing room shows the warehouse number and the material is allowed to be loaded. The driver holds the card to the ground display terminal and swipes the card if the warehouse allows loading. When the card number is the same as the warehouse number. Only then can the feeding valve be automatically opened.

After the card is valid, the access control baffle is automatically fully opened within 15 seconds. After swiping the card again, the access control shutter will automatically be fully closed within 15 seconds.

The powder safety feeding valve system comes with a closed door detection. Real-time detection of closed door status.

The feeding valve cannot be opened without swiping the card or reading the correct ID information

After loading, the driver needs to swipe his card to close the access control. Then go to the weighing room to hand in the card, otherwise the system prompts that the access control is open. The weighing house will not weigh the vehicle.

At present, the loading port of the cement silo of most mixing plants adopts simple mechanical locking methods. In actual production, it is easy to cause the wrong material to enter the silo, and the loading is not closed and locked. The intelligent material level system for powder silo developed by our company. It has the advantages of easy installation and maintenance, accurate measurement, high safety in use, and no need to stop production during installation. It is currently the preferred solution for real-time measurement of the powder silo level on the market.

Extended reading: 5 Industrial Propane Tank Level Indicators

Solid flow meter | For bulk solids-powder-soybean-cement 

In fact, in addition to monitoring the material level of the bin, we can also know the material level of Silo/Bin by monitoring the flow of solid particles or powder.

What is a solid flow meter?

The solid flow meter is suitable for the measurement of solid mass flow in a wide range of metal-enclosed pipelines from kg/h to t/h. The system is suitable for online monitoring of the flow of solids such as powder, dust, pellets, granules, etc., which are pneumatically conveyed or in free fall (1nm-20mm). Solid flow meters are also called solid powder flow meters, intelligent electrostatic powder flow meters, solid dust flow meters, coal powder flow meters, mineral powder flow meters, lime flow meters, cement flow meters, flour flow meters, petroleum coke powder flow meters.

Read more about: Solid Flow Meter Parameters

More Featured Level Measurement Solutions

FAQ

Simply put, silo levels measurement is divided into contact and non-contact measurement. Technical measures are taken to detect the accumulation height and surface position of granular materials in coal storage bins (raw coal bins, buffer bins, product bins, etc.) in the coal preparation plant. The equipment for detecting the grain position is called the level gauge.

Extended reading: GWR Solid Level Sensor-for Cement silo-Ash powder measure

The point level sensor can indicate whether the fluid level is higher or lower than a specific point. Usually the point level switch is used as a warning indicator. When the liquid level is too high or too low, an alarm is triggered and the liquid level is kept between two points.

Point level sensors have a wide range of types and are suitable for many applications and materials. The float level sensor is a common point level sensor. The float level switch is composed of a fixed rod and afloat; the float has a built-in permanent magnet that moves freely along the fixed rod as the liquid level rises and falls. The magnetic field of the permanent magnet acts on the reed switch. The closer it is to the reed switch, the stronger the force will be. After the threshold, the reed switch is closed. The float level sensor has a sturdy and durable structure and the measurement deviation is less than 1%.

When every possible intermediate level of a tank or container needs to be measured, a continuous level sensor is required, also known as continuous level measurement. This means that the sensor will provide feedback regardless of the liquid level.
For applications that require continuous level measurement such as fuel tanks and storage tanks, the continuous level sensor can indicate the fluid level in a given container that is within the range.

The radar level sensor is a radar level gauge based on the principle of time domain reflection (TDR). The electromagnetic pulse of the radar level gauge propagates along the steel cable or probe at the speed of light. When encountering the surface of the measured medium. Part of the pulse of the radar level gauge is reflected to form an echo and returns to the pulse transmitter along the same path. The distance between the transmitting device and the surface of the measured medium is proportional to the propagation time of the pulse between them. The height of the liquid level is calculated.

Read more: Non-Contacting Radar Level Measurement


Sino-Inst offers more than 40 powder silo/silo level measurement and control systems. About 50% of them are level gauges and 50% are silo level sensors. Suitable for highest and lowest level product detection, they can be installed in flat bottom silos and hopper silos to prevent silos from overflowing or emptying.

There are various powder silo/silo level measurement and control systems for you to choose, such as free samples, paid samples.

Sino-Inst is a globally recognized powder silo/silo level measurement and control system instrumentation supplier and manufacturer, located in China.

Sino-Inst offers a wide range of high-quality silo level sensors designed for various environments at competitive prices. Helps operators accurately monitor and measure liquid level and flow in silos. A range of non-contact solutions means that the operator does not have to come into direct contact with any substance. It also means that the process is not interrupted.

Sino-Inst’s entire team is well trained, so we can ensure that each customer’s needs are met. If you need any help with your product requirements, whether it is a silo level sensor, level sensors, or other equipment, please give us a call.

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Bidirectional Flow Measurement

What is bidirectional flow?

Bidirectional flow refers to forward and directional flow. Bi-directional flow lines are not common in most process plants. The measurement of unidirectional flow is easy to understand and is applicable to all types of flow technologies. However, most flow technologies cannot accurately measure two-way flow.
They always cause difficulties for process and instrument designers. For two-way flow, the pipeline scheme uses the same pipeline to achieve the transport and/or control function of the opposite flow (forward or reverse flow) according to the process conditions and goals.

Can the flow meter perform bidirectional measurement?

If the flow direction of the medium in the pipeline is reversed. Does the flow meter need to be installed with a flow meter for forwarding use and a flow meter for reverse use accordingly? Is there a flow meter for normal measurement that does not consider the flow direction?

  1. If you just look at the flow rate, you can. For example, an electromagnetic flowmeter. It doesn’t matter if you measure in the whole direction or in the reverse direction. Change the reverse measurement to allow in the prerequisite electromagnetic flowmeter settings.
  2. It’s hard to say if you still need a cumulative amount. How do you convert the cumulative amount you measured forward and the cumulative amount you measured backward? Whether to subtract or add depends on your actual situation.

Extended reading: Insertion Ultrasonic Water Flow Meter – Designed for Agricultural Irrigation, Garden Management

How does the ultrasonic flowmeter realize bidirectional flow measurement?

The principle of the ultrasonic flowmeter is to calculate the fluid flow rate using the difference in sound velocity. And multiply the fluid velocity by the area to calculate the volume flow.

Usually, there is an incident angle between the probe of the ultrasonic flowmeter, that is, the transducer and the meter body. From 60 degrees to 45 degrees. Ultrasonic waves propagate between a pair of probes if there is no fluid, that is, at zero flow. The travel time back and forth is the same. It is equivalent to a zero flow rate.

Extended reading: Ultrasonic Flow Meters Types & Technical Guide

Once there is fluid, the speed of the ultrasonic flowmeter back and forth between a pair of probes is different. Regardless of the direction of fluid flow, there will be a difference in sound velocity. If one direction is set as the normal flow direction, then the normal sound velocity should be a positive number. If the sound velocity difference is negative, the flow is in the opposite direction. That is reverse measurement. The measurement accuracy of the two directions is the same.

Extended Reading: Inline Ultrasonic Flow Meter

Can a vortex flowmeter measure bidirectional flow?

You cannot measure bidirectional flow with just one vortex flowmeter. But in some applications, you can use two for this.

The vortex flowmeter has a bluff body in front of the sensor, which is used to generate the vortex in the flow. As far as I know, no flowmeter has two bluff bodies to measure bidirectional flow.

If you have a two-way steam application. Then you can install two vortex flowmeters in the same line, as long as you respect the inlet and outlet operation of both. However, depending on the size of the line, this setting may become expensive.

Read more General-purpose Flow Totalizer for Data collection and calculation

Bidirectional orifice flowmeter

The bidirectional orifice flowmeter is a differential pressure flowmeter. Mainly used for flow measurement of liquid and gas. According to the characteristics of the orifice flowmeter, it has the advantage of high temperature and high pressure. Therefore, the orifice flowmeter is widely used in the field of high temperature and high-pressure measurement. The orifice flowmeter has high accuracy and good stability and is unanimously recognized by users.

What kind of measurement conditions will use an orifice flowmeter to measure? It can be used according to the requirements of the site, such as typical boiler steam, the general temperature can be close to about 500 degrees, and general flow meters cannot be used. However, the orifice flowmeter can effectively solve this high-temperature working condition, and the only disadvantage is its high cost of use.

Extended reading: 2 inch Water Flow Meter

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Extended reading: Integral DP Flow Meter|Gas, liquid, steam|Compact structure

Sino-Inst offers over 50 flow meters for flow measurement. About 50% of these are differential pressure flow meters, 40% are the liquid flow sensor, and 20% are Ultrasonic Level Transmitter and mass flow meters.

A wide variety of flow meters options are available to you, such as free samples, paid samples.

Sino-Instrument is a globally recognized supplier and manufacturer of flow measurement instrumentation, located in China.

What is Modbus Protocol?

What is meant by Modbus protocol?

Modbus Protocol is a serial communication protocol, which was published by Modicon company (now Schneider Electric) in 1979 for the use of programmable logic controller (PLC) communication. Modbus has become the industry standard (De facto) of communication protocols in the industrial field and is now a common connection method between industrial electronic devices.

Modbus Protocol Features

The main reasons why Modbus is more widely used than other communication protocols are:

  • Published publicly and without copyright requirements
  • Easy to deploy and maintain
  • For suppliers, there are not many restrictions on modifying mobile local bits or bytes

Modbus allows multiple (approximately 240) devices to be connected on the same network to communicate. For example, a device that measures temperature and humidity and sends the results to a computer. In the data acquisition and monitoring control system (SCADA), Modbus is usually used to connect the monitoring computer and the remote terminal control system (RTU).

How does a Modbus work?

Modbus is a master/slave communication mode with a single master station. There can only be one master station on the Modbus network, and the master station has no address on the Modbus network. The address range of the slave station is 0-247, where 0 is the broadcast address. The actual address range of the slave station is 1-247. Modbus communication standard protocol can be transmitted through various transmission methods, such as RS232C, RS485, optical fiber, radio, etc.

Modbus has two serial transmission modes, ASCII and RTU. They define different ways of how data is packaged and decoded. Devices that support Modbus protocol generally support the RTU format. Both communication parties must support one of the above modes at the same time.

The above is the official definition, let’s use ordinary words to explain:

This is actually the communication protocol, and any protocol is similar. There are only two communication formats and communication specifications.

If you want, you can also define a communication specification yourself. Use PLC or VB language to process according to this specification defined by yourself. If the reliability exceeds Modbus, then your communication specification is the most popular!

The difference and connection between RS 485 and MODBUS

I often see RS485 and MODBUS written together, and Sino-Inst will talk to you about the difference and connection between RS485 and MODBUS.

RS485 is a physical interface, which is simply hardware.

MODBUS is an international standard communication protocol used to exchange data between devices of different manufacturers (usually for industrial purposes); the so-called protocol can also be understood as the “language” someone said above, or simply software.

Under normal circumstances, two devices transmit data through the MODBUS protocol: RS232C was first used as the hardware interface, (that is, the serial communication port (serial port) on an ordinary computer). There is also RS422, and there is also commonly used RS485. This interface The transmission distance is long, and it is often used in general industrial scenes.

The MODBUS protocol is divided into three modes: MODBUS RTU, MODBUS ASCII and the later developed MODBUS TCP.

The physical hardware interfaces used by the first two (MODBUS RTU, MODBUS ASCII) are serial (Serial) communication ports (RS232, RS422, RS485).

And MODBUS TCP is to conform to the development trend of the world today. Anything can be connected by Ethernet or Internet to transmit data.

The hardware interface of MODBUS TCP mode is the Ethernet (Ethernet) port, which is the network port generally used on our computer.

We categorize industrial networks into three categories: RS485 network, HART network and fieldbus network.

HART network

HART is a transitional bus standard proposed by Emerson. It mainly superimposes a digital signal on top of a 4-20 mA current signal.

The physical layer uses BELL202 frequency shift keying technology. In order to realize the functions of some smart meters. But this agreement is not a truly open standard, and you have to join his foundation to get the agreement. Part of the cost of joining the foundation.

The technology is mainly monopolized by several large foreign companies, and in the past two years, some domestic companies have started to do it again. But it has not yet reached the level of foreign companies.

Nowadays, a large part of smart meters are equipped with HART round cards and all have HART communication function.

But from the domestic point of view, this part of the function has not been really used, at most it is only used to set the parameters of the handheld communicator. The HART intelligent instrument has not played its due function, and it has not been connected to the Internet for equipment monitoring.

In the long run, due to the low communication rate of HART, the networking is difficult and other reasons. The procurement volume of HART instruments will experience a downward trend.

However, because HART instruments have a history of more than ten years, the number of instruments installed is very large. For some system integrators, there is still a lot of room for use.

Fieldbus network

Fieldbus technology is one of the hotspots of technology development in the field of automation today. Known as the computer local area network in the field of automation. Its appearance marks the beginning of a new era of automation control technology.

Fieldbus is a digital, serial, multi-station communication network that connects the instruments installed in the control site and the control equipment installed in the control room. The key symbol is the ability to support bidirectional, multi-node, bus-style all-digital communication.

In recent years, fieldbus technology has become a hot spot in the development of automation and instrumentation in the world. The appearance of the fieldbus network is a revolutionary change in the traditional control system structure. It is the automatic control system that is moving in the direction of intelligence, digitization, informationization, networking, and decentralization. Form a new type of network integrated fully distributed control system-Fieldbus Control System FCS (Fieldbus Control System).

However, various standards of current fieldbus exist in parallel and have their own areas of survival. There has not yet been a truly unified standard. The key is that we cannot see when a unified standard will be formed, and the technology is not mature enough.

In addition, the types of fieldbus instruments are still relatively small, and the room for selection is small, and the price is relatively high. From the perspective of end users, most of them are still on the sidelines. I want to wait until the technology is mature and consider it, but now there are few implementations.

RS485 network

RS485/MODBUS is a popular way of network layout. Its characteristic is simple and convenient to implement. And now there are many instruments that support RS485, especially in the oil industry.

RS485/MODBUS is simply dominating the world. Current instrument vendors have also switched to support RS485/MODBUS. The reason is simple, like the original HART instrument, it is very difficult and expensive to buy a conversion port. The RS485 conversion interface is much cheaper and has a wide variety.

At least in the low-end market, RS485/MODBUS will still be the most important networking method, and it will not change in the past two to three years.

Features of 4-20mA current loop and RS485 communication (Modbus RTU protocol) data acquisition

4-20mA current loop data acquisition characteristics

Use pressure, temperature transmitter and current acquisition module (RTU) or acquisition card on site for data acquisition and then communicate and transmit with the industrial computer. The data acquisition system using 4-20mA current loop instrument has the following characteristics:

  1. The construction is complicated, data cables need to be buried in advance, the number of cables is large, and the construction period is long
  2. The computer terminal needs a current acquisition card or a data acquisition module
  3. Complicated replacement and maintenance operations, troublesome expansion
  4. 4-20mA current loop data acquisition accuracy is low, and the error comes from 4-20mA output instrument and acquisition card (or data acquisition module)

RS485 communication (Modbus protocol) data acquisition characteristics

Use smart meters, transmitters, actuators, etc. with RS485 communication to directly communicate with the serial port of the industrial computer. The use of RS485 communication digital sensor meter network system has the following characteristics:

  1. The construction complexity is reduced, data cables need to be buried in advance, the number of cables is small, and the construction period is reduced
  2. The computer terminal only needs an isolated RS485/RS232 converter
  3. Easy to replace and maintain, and easy to expand
  4. High acquisition accuracy, eliminating the error of RTU, the system error only comes from the transmitter itself
  5. RS485 communication has good transmission stability and less network maintenance
  6. The cost of use is greatly reduced|
  7. The maximum communication distance of RS485 is 1200 meters

RS485 communication transmission of electromagnetic flowmeter Modbus protocol

The RS485 communication data transmission interface of the electromagnetic flowmeter is half-duplex. The standard rate is greater than 250kHz. The communication direction conversion time is 3.5us. Usually 16-way load can be connected. It can also be expanded to 32 channels. Standard shielded twisted pair cable is 1000m. Use master-slave multi-machine communication. When multiple electromagnetic flowmeters are interconnected. It can save signal lines and facilitate high-speed transmission.

RS-485 communication has good anti-noise interference. Long transmission distance and multi-station capability. Will not affect the synchronization of on-site and remote data due to PLC failure.

However, the electromagnetic flowmeter must have a 485 interface and support the MODBUS RTU protocol.

In order to maintain stability, it is better to use electromagnetic flowmeters of the same manufacturer and the same brand when communicating with multiple flowmeters.

RS485 is a kind of industrial data bus. The electromagnetic flowmeter has RS485 serial communication so that digital communication replaces the transmission of PLC analog signals and ordinary switch signals. The PLC simulation calculation is reduced, and the accurate data collection and transmission are realized.

RS485 precession vortex flowmeter

Precession vortex flowmeter is a new type of gas flowmeter. It can be used for the measurement of natural gas, propane, air, nitrogen and other gases.

The converter can output frequency pulse, 4 ~ 20mA analog signal, and has RS485 interface, can be directly connected to the computer network, transmission distance up to 1.2km;

Precession Vortex Gas Flowmeter, like vortex flowmeter, is a velocity flowmeter. The cost performance of the intelligent precession vortex flowmeter is higher than vortex flowmeter. The intelligent precession vortex flowmeter can only measure gas. Precession Vortex Gas Flowmeter can be made into an integrated temperature and pressure compensation. And can measure various gases. Such as compressed air, oxygen, biogas, natural gas, coal gas, etc.

Read more about Everything You Need To Know About Electronic Flow Meters

Solvent flow meters

The solvent flow meter is a flow meter that can measure solvent volume or mass flow. In the industrial production process, it is very important to accurately measure the amount of solvent. Solvents are divided into organic solvents and inorganic solvents according to their chemical composition. Solvents are commonly used raw materials in various industries such as coatings, paints, and dyes.

Solvent refers to a substance that can dissolve other solids, liquids, gases, and other solutes. The most common solvent in our daily lives is water. Generally, the solvent has a low boiling point and is easy to volatilize, and the solvent cannot produce a chemical reaction to the solute. Solvents are generally colorless and transparent liquids with unique odors.

Solvents play a very important role in adhesives.

Organic solvents are a large class of organic compounds that are widely used in life and production. They have a small molecular weight and are liquid at room temperature. Organic solvents include many types of substances, such as paraffin, alkenes, alcohols, aldehydes, amines, esters, ethers, ketones, aromatic hydrocarbons, hydrogenated hydrocarbons, terpene olefins, halogenated hydrocarbons, heterocyclic compounds, nitrogen-containing compounds, and sulfur-containing compounds, etc. Etc. Most of them are toxic to the human body.

Solvents are generally found in paints, adhesives, lacquers, and cleaners. Commonly used organic solvents include DMF, cyclohexanone, acetonitrile, acetic acid, methyl acetate, ethyl acetate, isopropanol, vinyl acetate, cyclohexane, n-hexane, n-heptane, etc.

Organic solvents are a class of organic compounds that can dissolve some water-insoluble substances (such as grease, wax, resin, rubber, dyes, etc.). Its characteristic is that it is liquid at room temperature and pressure. It has greater volatility. In dissolution During the process, the properties of the solute and solvent are unchanged.

There are many types of organic solvents, which can be divided into 10 categories according to their chemical structure:

①Aromatic hydrocarbons: benzene, toluene, xylene, etc.;
②Aliphatic hydrocarbons: pentane, hexane, octane, etc.;
③ Alicyclic hydrocarbons: cyclohexane, cyclohexanone, toluene cyclohexanone, etc.;
④ Halogenated hydrocarbons: chlorobenzene, dichlorobenzene, dichloromethane, etc.;
⑤Alcohols: methanol, ethanol, isopropanol, etc.;
⑥Ethers: ether, propylene oxide, etc.;
⑦Esters: methyl acetate, ethyl acetate, propyl acetate, etc.;
⑧ Ketones: acetone, methyl butanone, methyl isobutyl ketone, etc.;
⑨Diol derivatives: ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, etc.;
⑩Others: acetonitrile, pyridine, phenol, etc.

Read More about: Chemical Flow Meter Guide

Solvent flow meter – Oval Gear

An Oval Gear flowmeter as a mechanical flow meter is a common type of Volumetric Flow Meter. It can measure the volume flow of high viscosity and corrosive Solvent fluids.

  • High measurement accuracy;
  • The installation pipeline conditions have no influence on the measurement accuracy;
  • Can be used for high-viscosity liquids;
  • Wide range;
  • The direct-reading meter can directly obtain the cumulative and total amount without external energy.
  • Clear and clear, easy to operate.

Extended reading: Mechanical flow meter types

Solvent flow meter – Turbine

Turbine flow meters are velocity flow meters, also called impeller flow meters. Can be used to measure the instantaneous flow and cumulative flow of Solvent liquids.

Turbine flowmeters are widely used in flow measurement: petroleum, organic liquids, inorganic liquids, liquefied gas, natural gas, coal gas and cryogenic fluids. Turbine flowmeter signals can be divided into pulse signals or current signals (4-20mA). It is suitable for use with secondary display, PLC, DCS and other computer control systems.

Turbine Flow Meter reference price: USD 200-1700/pc.

Extended reading: non contact flow meter

Solvent flow meter – Electromagnetic

Magnetic Flow Meter is a flow meter that measures the flow of conductive Solvent fluids. Abbreviated as EMF, also called Electromagnetic flowmeters. It is a kind of Volumetric flow meter. A magnetic flow meter measures the velocity of conductive liquids moving through a pipe or conduit. In the wastewater treatment industry, Magnetic Flow Meter is the best flow meter choice.

  • Measures liquids or liquid slurries that have a minimum conductivity of 5 µS/cm.
  • Sanitary type, PTFE anticorrosive materials are optional.
  • Clamps, flanges, insertion installation are optional.
  • Battery powered optional.
  • Low cost.
  • DN 6 to DN2000
  • High precision: 0.5%, 0.2% optional

Extended reading: How to Select the Right Agriculture Flow Meter

Solvent flow meter – Gear

Gear flow meter is a micro digital positive displacement flow meter. Can measure very small flow rates and quantify small volumes of liquid. High and low-temperature resistance (-196℃-200℃).

The Gear flow meter for Microflow is made of stainless steel and is used for precise continuous or intermittent measurement of the flow or instantaneous flow of liquid. It is especially suitable for the flow measurement of heavy oil, polyvinyl alcohol, grease, and other high-viscosity media. It can measure the viscosity of Fluid up to 10000Pa.s.

Generally speaking, we can choose a suitable flow meter according to the different characteristics of chemical solvents. For example, high-viscosity solvents are recommended to use gear flow meters. For example, for corrosive solvents, electromagnetic flowmeters can be used. If you need to reduce costs, you can choose a turbine flowmeter.

Of course, it needs to be based on our actual measurement conditions, such as the temperature of the medium, the temperature of the pipeline, the pressure, and so on. Select the appropriate flow meter to achieve accurate measurement.

Extended reading: Cylinder Gear flow meter for micro flow measurement.

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Extended Reading: Special Magnetic Flowmeter Installation situation

Sino-Inst, Manufacuturer for Solvent flow meters.

Sino-Inst’s Solvent flow meters, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, US, and other countries.

Grease Flow Meters

What is a Grease Flow Meter?

Grease Flow meters are meters dedicated to measuring the volume or mass flow of industrial grease fluids.

The most common Grease Flow meters are elliptical gear flow meters, also called positive displacement flowmeters. There are turbine flow meters, gear flow meters, and so on. Industrial grease can be measured online. Including hydraulic oil, steam turbine oil, refrigeration oil, heat treatment oil and heat transfer oil, etc. In addition, there are greases with lubricating oil as base oil and thickening agent.

Industrial Grease Flow meters are different from grease guns or grease meters. Industrial Grease Flow meters need to deal with more complex conditions. The pipe diameter can range from DN10 to DN200, or even larger. So how to choose the applicable Industrial Grease Flow meters? Let’s analyze it together.

Characteristics of industrial grease

What are the types of industrial grease?

Industrial greases mainly include hydraulic oil, gear oil, turbine oil, compressor oil, refrigeration oil, transformer oil, vacuum pump oil, bearing oil, metal processing oil (liquid), anti-rust grease, cylinder oil, heat treatment oil, and heat transfer oil.

Extended reading: High Temperature Flow Meter

In addition, there are greases with lubricating oil as base oil and thickening agent. The users of industrial lubricants are companies from all walks of life, and they use many varieties and large amounts.

The basic performance and main selection principle of industrial grease is viscosity. GB/T3141-94 is the ISO viscosity classification of industrial liquid lubricants, which is equivalent to the international standard ISO3448-1992 “Industrial Liquid Lubricants-ISO Viscosity Classification”.

So, when we choose an industrial grease flow meter, we first need to consider the viscosity of the grease. Then consider the flow range and temperature. And other special requirements of users.

Our commonly used industrial grease flow meters are oval gear flow meters, turbine flow meters, and gear flow meters. There is also a mass flow meter. Next, let’s discuss separately.

Grease Flow Meters-Oval Gear

Oval gear flowmeter is a volumetric meter for continuous or intermittent measurement and control of liquid flow in a pipeline.

Oval gear flowmeter, also known as positive displacement flowmeter. A positive displacement flowmeter as a mechanical flow meter is a common type of Volumetric Flow Meter. It can measure the volume flow of high viscosity and corrosive fluids.

  • Volumetric Flow Meters
  • High measurement accuracy;
  • The installation pipeline conditions have no influence on the measurement accuracy;
  • Can be used for high-viscosity liquids;
  • Wide range;
  • The direct-reading meter can directly obtain the cumulative and total amount without external energy.
  • Clear and clear, easy to operate.

Therefore, we recommend that when the grease viscosity is high, you can first consider using an oval gear flowmeter.
Viscosity: 0.6—2mPa.s—200mPa.s—1000mPa.s-2000mPa.s.
Temperature: -20~+200℃

Extended reading: Sanitary Positive Displacement Flow Meter

Grease Flow Meters-Turbine

Turbine flow meters are velocity flow meters, also called impeller flow meters. Can be used to measure the instantaneous flow and cumulative flow of liquids and gases.

Turbine flowmeters are widely used in flow measurement: petroleum, organic liquids, inorganic liquids, liquefied gas, natural gas, coal gas, and cryogenic fluids. Turbine flowmeter signals can be divided into pulse signals or current signals (4-20mA). It is suitable for use with secondary display, PLC, DCS, and other computer control systems.

Therefore, when measuring low-viscosity oils, such as diesel, edible oil, etc., we recommend that turbine flowmeters be considered first.

Extended reading: What Is Hydraulic Flow Meter?

Grease Flow Meters-Gear

Gear flow meter is a micro digital positive displacement flow meter. Can measure very small flow rates and quantify small volumes of liquid. High and low-temperature resistance (-196℃-200℃).

The Gear flow meter for Microflow is made of stainless steel and is used for precise continuous or intermittent measurement of the flow or instantaneous flow of liquid. It is especially suitable for the flow measurement of heavy oil, polyvinyl alcohol, grease, and other high-viscosity media. It can measure the viscosity of Fluid up to 10000Pa.s.

  • High pressure resistance (1.0-45MPa)
  • High and low temperature resistance (-196℃-200℃)
  • Can measure various viscous media
  • High precision and repeatability
  • Pulse output/analog output optional
  • Wide range ratio (1:100)
  • Wide measuring range
  • Strong anti-corrosion and anti-fouling ability (acid and alkali)

Therefore, it is recommended to use Gear flow meters, when you need to measure grease in the following situations:High viscosity, low flow rate;Ultra-high temperatureUltra-low temperature;Small caliber;high pressure.

Extended Reading: Types Of Crude Oil Flow Meters

Grease Flow Meters-Mass

Mass flow meter directly measures the mass flow of the medium passing through the flow meter. It can also measure the density, temperature, and viscosity of the medium

Mass flow meter is a flow measuring instrument that measures the mass flow in the pipeline. The volume of a fluid is a function of fluid temperature and pressure and is a dependent variable. The quality of a fluid is a quantity that does not change with time, space temperature, and pressure. More about: What Is Mass Flow Rate?

The mass flow meter has high accuracy. But the price is expensive. Therefore, when you need high-precision measurement, you can choose to use a mass flow meter.

Extended reading: Fuel Flow Meter for Boat-Selection & Application

Tool: Volumetric Flow Rate & Pipe Diameter to Flow Speed Calculator

Find the most appropriate industrial grease flow meter from Sino-Inst for a variety of engineering and industrial purposes. Suitable for various fluids with different pressures and volumes. The choice of these depends on whether the volumetric or mass flow rate is to be measured. Grease flow meters offered on the site have wide minimum and maximum pressure ranges, which is considered to be a desirable quality as they can be used for a wider variety of fluids. These grease flow meters are highly accurate.

Explore Oil and Gas Flow Meters

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Extended Reading: Guide and Selection for Diesel Fuel Flow Meters

Water depth sensor- Water level sensor Solutions

How do you measure the depth of water?

Water depth sensors are also known as water level sensors. Water depth sensors are often used to measure tank levels, well depths, river depths, etc. There are many different types of water depth sensors. All of them are used to measure the water level by submerging underwater or above the water surface. Then, they are converted into a water depth or water level signal. For example, submersible hydrostatic level meter, ultrasonic level meter, etc.

At present, the common measurement principle of liquid level meter in the industry involves mechanics, thermal, electrical, optical, and other aspects. The product models even reach hundreds of kinds. Of course, different types of level meters mean that they are produced, used, and calibrated in different ways. It is not possible to fit all measurement environments.

Water Depth/Level Sensors Types

The following will be from the perspective of the measurement method, for the current market more than ten kinds of liquid level meter classification. To help users in the selection of products to make the appropriate choice.

Water Depth Sensors measured by buoyancy

The buoyancy type level meter has a float (float ball or float). The float is in equilibrium on the static liquid level. When the liquid level changes, the float is displaced with the liquid level. The electronic component acquires the float displacement in a certain way. And then converted to the liquid level change.

Due to the different ways of receiving float displacement by electronic components, the buoyancy method liquid level meter is divided into magnetic flap level meter, float level meter, magnetostrictive level meter, etc.

Magnetic level meter consists of magnetic float, cylindrical container, scale and transmitter.

The float moves with the liquid level in the container, and the magnetic field of the float acts on the sensor. The sensor is a strip of rubber-sealed in a stainless steel tube of equal length to the measured liquid level. There are numerous reed switches welded to it at intervals of 1cm or less.

When the reed switch is at the same level as the float, it closes. Otherwise, the transmitter receives the current signal generated by the amount of resistance connected to the reed switch, which is converted to the liquid level.

Float movement is shown on the scale as a red and white bead flip, indicating the liquid level.

Extended reading: Water Tank Level Controller

Float level meter has a float, spring, magnetic steel chamber and indicator, designed according to Archimedes’ law and magnetic coupling principle.

The displacement of the float causes the magnetic field of the magnet chamber to change. The magnetic sensor inside the indicator precisely measures the change of the surrounding magnetic field.

Float Level Sensors – Single and Multipoint

The magnetostrictive level meter is mainly composed of float, waveguide, and transmitter.

The electronic component of the transmitter generates a low-voltage current pulse, which starts timing and generates a magnetic field that propagates down the magnetostrictive line.

The float moves along the measuring rod as the level changes, and the magnet inside the float also generates a magnetic field. When the two magnetic fields meet, the magnetostrictive lines are twisted to form a torsional stress wave pulse. The velocity of the pulse is known, and the pulse propagation time is calculated to correspond to the exact change in the liquid level.

Magnetostrictive Level Transmitters

Extended reading: Magnetostrictive Hydraulic Cylinder Position Sensor

Liquid level meter measured by pressure

The level meter of pressure method is the level meter that reflects the liquid level by measuring the liquid pressure through its pressure measuring element. It is generally composed of transmitter, sensor and pressure probe. The sensor is a special metal rod or cable with a built-in capillary hose, and the probe is constructed as a stainless steel cylinder core with a diaphragm at the bottom.

The probe intrudes into the liquid and tests the difference between the static pressure of the liquid and the actual atmospheric pressure, which varies with the liquid level. The electronic components receive the differential pressure signal to reflect the change in liquid level. According to the different materials of sensors are divided into two types of rod and cable type.

Rod type pressure level meter sensor is a metal rod. Its general technical parameters are, the measurement range is generally 0 ~ 5m, output signal: (4 ~ 20) mA, measurement accuracy is generally ± 0.5%.

SMT3151TR Submersible Level Transmitter
Hydrostatic level transmitter is also called hydrostatic level gauge. The rod-type Hydrostatic level transmitter 4-20mADC standard signal output. Flange or threaded installation. Can withstand high temperatures up to 450 ℃.

Because the sensor is a cable, can be bent, convenient handling and loading, so the range of the cable type pressure level meter can be very large, there are 100m, or even 300m, its measurement accuracy is generally ± 1.0%.

SI-151 Hydrostatic Level Sensor
Hydrostatic Level Sensor (Best Price), also called Hydrostatic level transmitter. Continuous level measurement in liquid applications with pressure sensors.

Differential pressure level meter is also through the detection of pressure differences to measure the liquid level.

The level meter has two pressure-taking ports in the gas phase and liquid phase.

The pressure at the gas phase pressure point is the pressure of the gas phase in the equipment. The pressure at the liquid phase pressure point is not only affected by the gas phase pressure, but also by the static pressure of the liquid column.

The difference between the liquid phase and gas phase pressure is the static pressure generated by the liquid column, which is converted into the liquid surface height.

Liquid level meter measured by reflection

At present, there are two main types of reflective level meters: radar level meter and ultrasonic level meter. Their principles are basically the same, they are through the emission – reflection – reception of ultrasonic or electromagnetic wave (radar wave) way to measure the liquid level height.

Radar level measurement uses Non-contacting radar technology for Continuous level measurement. Liquids and solids are commonly measured with this measuring technique.

Radar level transmitters use radar technology to perform non-contact continuous level measurement. The radar level indicator converts the level into an electrical signal. The level signal output can then be utilised by other instrumentation to monitor or control. Liquids and solids are commonly measured with this measuring technique. Like: Fly ash silo. Radar level sensors are divided into: Pulsed radar technology and frequency modulated continuous wave (FMCW) radar level sensors.

Sino-Inst produces a 120GHz FMCW radar level sensor, 26GHz radar level meter, 6GHz level meter.

Extended reading: Radar Level Meter for Corrosive Liquids

Extended reading: Radar Water Level Sensor Applications

Ultrasonic Level Sensing sensors and transmitters are used for continuous, non-contact level measurement.

Ultrasonic Level Sensing is a low-cost liquid level measurement technology. Ultrasonic Level Sensing sensors and transmitters are used for tank or river level measurement. Ultrasonic Level Sensing does not need to contact the medium, can be continuously measured at low cost. Therefore, Ultrasonic Level Sensing is very popular among users. Ultrasonic liquid level sensors are available in general and intrinsically safe types. Output 4~20mA standard signal or output the measurement result to the secondary meter through RS-485. Meets the system’s automatic control.

Extended Reading: Wireless Water Meter

Liquid level meter through the conductive method of measurement

Level meters in the conductive mode are based on the electrical principle. The level is measured by means of measuring capacitance or resistance. This type of level meter mainly includes capacitance level meter, radio frequency conductivity level meter, resistance level meter.

The Capacitance level meter uses the change of measuring capacitance to measure the level of the liquid.

By a metal rod inserted into the liquid container, the metal rod is a pole of capacitance, the container wall is the other pole of capacitance. The medium between the two electrodes is the liquid and the gas above it.

As the dielectric constant of the liquid and the dielectric constant of the gas on the liquid surface is different, the level of the liquid is measured by the change of the capacitance between the two electrodes.

Extended reading: Capacitive water level sensor

RF conductivity level meter is an upgraded version of capacitance level meter, which can be understood as measuring conductivity with high frequency radio waves.

When the instrument works, the sensor of the instrument and the filling wall, and the measured medium form the conductivity value. When the level changes, the conductance value changes accordingly. The circuit unit converts the measured conductance value into a level signal output. To achieve the level measurement.

Extended reading: Radar Non Contact Water Level Sensor

Deep Well Water Level Sensor

Deep Well water level sensor is to apply Hydrostatic Level Sensor to deep well. The Well water level sensor submerged in deep well works together with a submersible water pump. The range within 300m ~ 1000m.

Deep Wells Water level sensor is based on the principle that the measured liquid pressure is proportional to the height of the liquid. The piezoresistive effect of the advanced foreign isolated silicon diffused sensor is used. Change to electrical signal. After temperature compensation and linear correction, convert to 4-20mA standard electrical signal. Well water level sensor submerged in deep well work together with water pump. It is extremely difficult to replace and submit an inspection. Therefore, it adopts stainless steel cable, waterproof, sealing ring, and other four-level seals. Special cables and special water sealing technology make the transmitter highly reliable and stable.

Extended Reading: 3 inch (3″) Water Flow Meter

Portable Ultrasonic Water Depth Gauge

Water Depth Gauge is a portable water depth detector based on the principle of ultrasound. Ideal water depth measuring instrument for ships, oceans, reservoirs, lakes, rivers, and shallow water level monitoring.

Water Depth Gauge is a necessary instrument to measure water depth in reservoir, lake, river, shallow sear. Place ultrasonic transducer on water surface or into a certain position into water. The device can caculate current water depth. HS-SFCC Portable Ultrasonic Water Depth Gauge It has perfect water depth measurement function. Control function, data transmission function and man-machine communication function. This machine integrates ultrasonic transceiver sensor, servo circuit, temperature compensation sensor and compensation circuit unit, display, control signal output and serial data or analog output unit (optional) as a water depth measuring instrument. It has the characteristics of low maintenance, high reliability, long life, convenient use, simple operation and accurate measurement. Therefore, it is widely used in water area monitoring.

Read more about: Common River Water Level Measurement Methods

How do you measure water level in tank with sensor?

The Water Tank Level Sensor is an important part of the water tank level control system. Using a level sensor for the water tank, solenoid valve, control box, liquid level switch and other accessories can effectively form a Water Tank Level control system. Monitor the materials stored in the water tank. Master important data such as its liquid level, reserves, and quality. A reasonable liquid level can ensure the safe, reliable, and efficient operation of the storage tank.

Read more about: Water Tank Level Sensors for Level Control

More Level Measurement Solutions

Sino-Inst offers over 20 Water depth sensors for level measurement.

About 50% of these are liquid level meters, 40% is the tank level sensor.

A wide variety of Water depth sensors options are available to you, such as free samples, paid samples.

Sino-Instrument is a globally recognized supplier and manufacturer of level measurement instrumentation, located in China.

How to Select Ultrasonic flow detectors?

What is an ultrasonic flow detector?

An ultrasonic flow detector is often understood as an ultrasonic flow meter or ultrasonic transducer. In fact, an Ultrasonic flow detector refers to the probe part of the ultrasonic flow meter or sensor part. Ultrasonic flow detectors can be equipped with different ultrasonic flow detectors to meet different measurement needs. For example, a portable ultrasonic flowmeter can be equipped with a clamp Ultrasonic flow detector. commonly used in water, oil, and other single liquid flow rate detection.

Ultrasonic flow detectors types

Ultrasonic flow detectors can be divided into external paste type, insertion type, and pipe section type according to the installation method.

A) Clamp-on type

External paste type ultrasonic flowmeter is produced earlier, the user is more familiar with and more widely used ultrasonic flowmeter. Installation of the transducer without pipeline disconnection. That is posted that use, it fully embodies the ultrasonic flowmeter installation is simple, easy to use characteristics.

Extended reading: Portable ultrasonic flow meter for water

B)Pipe section type

Certain pipelines due to material sparse, poor sound conduction, rust and corrosion is serious. Lining and pipeline space with gaps and other reasons. Resulting in serious ultrasonic signal attenuation. Ultrasonic flowmeter with external paste type can not be measured normally. Generated the pipe segment ultrasonic flowmeter.

Pipe segment ultrasonic flowmeter to the converter and measuring tube composition as a whole, to solve the external paste flowmeter measurement in a problem. Measurement accuracy is also higher than other ultrasonic flowmeter. But at the same time also sacrificed the advantages of the external paste type ultrasonic flowmeter non-flow installation. Requires the installation of the transducer to cut the pipe.

Extended Reading: Inline Ultrasonic Flow Meter

C) Insertion type

Insertion type ultrasonic flowmeter in between the above two. Installation can be non-stop flow, the use of special tools have water pipes on the hole, the transducer into the pipe, complete the installation. Transducer pipeline, its signal emission, receiving only the measured medium. Its measurement is not limited by the pipe quality and pipe lining materials.

TM series standard clamp-on Ultrasonic flow detectors

  • With a strong magnet, when measuring steel and cast iron pipes, the sensor only needs to be adsorbed on the outer wall of the pipe.
  • Equipped with a ground terminal, can be used in the occasion of strong electromagnetic interference.
  • Can be fixed by a steel belt, steel wire rope, tensioning belt, special clamps.
  • The upper cover of the sensor is marked with the direction of ultrasonic signal emission.
  • The protection level can reach IP68 after the junction box is filled with glue.
  • Complete specifications, divided into large, medium, and small models, measuring pipe diameter range: DN15~DN6000mm.
  • Temperature range: -40~90℃.
  • According to the different uses, the standard clamp-on sensors are divided into two categories: portable and stationary.

1 Tensioning belt fastening groove
2 Wire rope fastening groove
3 Steel belt fastening slot
4 Top cover fastening screw
5 Signal emission direction indication arrow
6 Sound wedge
7 Powerful magnets
8 Anti-slip groove

9 Upstream and downstream sign sticker
10 Cable interface
11 Installation distance measurement starting and ending points
12 Product information label
13 Positive terminal block
14 Negative terminal block
15 Ground terminal block
16 Junction box

Clamp-on Ultrasonic Flow Meter Working Principle

Clamp on Ultrasonic Flow Meter adopts the measurement principle of time difference method. It uses the ultrasonic wave emitted by the sensor to propagate in the flowing fluid. The sound wave propagation speed in the downstream direction will increase, and the backward direction will decrease. In the same propagation distance, there will be different transmission times. According to the difference between the transmission time and the measured The relationship between fluid velocity measures the fluid velocity.

The flow rate of the fluid is different in different positions in the tube. The flow rate in the center of the tube is faster than the flow rate near the wall of the tube. The flow velocity distribution of the fluid in the pipeline can be represented by the flow velocity cross-sectional distribution diagram.

By setting the flowmeter and considering the cross-sectional distribution of the flow velocity, the average flow velocity can be calculated. Then the volume flow of the fluid can be obtained according to the cross-sectional area of the pipe.

Notes:
V measure fluid velocity
M ultrasonic reflection times
D pipe diameter
θ The angle between the ultrasonic signal and the fluid
T up The time when the downstream sensor transmits the signal to the upstream
T down Time from upstream sensor to downstream
ΔT = T up – T down

Guess You’ll Like: Ultrasonic flow meters types & technical guide

HT series high temperature clamp-on ultrasonic flowmeter sensor

  • With high temperature resistant powerful magnet, when measuring steel and cast iron pipes, the sensor only needs to be adsorbed on the outer wall of the pipe.
  • Equipped with ground terminal, can be used in the occasion of strong electromagnetic interference.
  • Can be fixed by steel belt, steel wire rope, tensioning belt, special clamps.
  • The upper cover of the sensor is marked with the direction of ultrasonic signal emission.
  • The protection level can reach IP68 after the junction box is filled with glue.
  • Complete specifications, divided into large, medium and small specifications, measuring pipe diameter range: DN15~DN6000mm,
  • Temperature range: -40~160℃.
  • According to the different uses, high temperature clamp-on sensors are divided into two categories: portable and fixed.

1 Tensioning belt fastening groove
2 Wire rope fastening groove
3 Steel belt fastening slot
4 Top cover fastening screw
5 Signal emission direction indication arrow
6 Sound wedge
7 Powerful magnets
8 Anti-slip groove

9 Upstream and downstream sign sticker
10 Cable interface
11 Installation distance measurement starting and ending points
12 Product information label
13 Positive terminal block
14 Negative terminal block
15 Ground terminal block
16 Junction box

Extended reading: Flow Totalizer F3000X for Data collection and calculation

Other commonly used ultrasonic flow detectors:

What Does an Ultrasonic Doppler Flow Detector Measure?

From the ultrasonic measurement principle, the time difference method is suitable for measuring pure and less impurity liquids. Such as tap water, river seawater, sewage treatment plant effluent, etc. The Doppler method is suitable for measuring liquids and slurries with a high impurity content. Such as urban drainage, mud, pulp and so on.

Judging from the company’s years of practical experience, the two measurement methods are relatively vague for the quantitative indicators of the impurity content of the measured medium. The main reason is that there is currently no effective instrumentation for measuring the impurity content of liquids.

Doppler ultrasonic flowmeter flow rate measurement is based on the Doppler effect. The probe emits a beam of ultrasonic waves obliquely upward. Ultrasound propagates in fluids. The fluid will contain impurities such as bubbles or particles (it can be considered that the impurities in the fluid are at the same speed as the water flow).

When the ultrasonic wave contacts the impurities in the fluid, the reflected ultrasonic wave will produce a Doppler frequency shift Δf. The Doppler shift Δf is proportional to the flow velocity. The flow velocity of the fluid can be measured by measuring the Doppler frequency shift Δf.

The Dopp ultrasonic flowmeter uses the velocity area method to measure the flow. The flow velocity V is measured using an ultrasonic flow velocity sensor. Use a pressure water level gauge to measure the water level H. The channel parameters set in the controller in advance. The controller can use the water level to automatically convert the flow area S. The formula for the flow rate of the fluid is:

Q= V×S

Wherein V- – – -flow velocity S- – – -flow area Q- – -instantaneous flow

Since the velocity area method is used to measure the flow, it can be applied to any shape of the section.

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FAQ

Ultrasonic flowmeter refers to a flowmeter developed based on the principle that the propagation velocity of ultrasonic waves in the flow medium is equal to the average flow velocity of the measured medium and the vector sum of the velocity of the sound waves in the stationary medium.

According to the principle of signal detection, ultrasonic flowmeter can be divided into propagation speed difference method (direct time difference method, time difference method, phase difference method and frequency difference method), beam shift method, Doppler method, mutual correlation method, spatial filtering method and noise method, etc.

Our time difference ultrasonic flowmeter: measuring the time difference caused by the difference in propagation velocity when propagating downstream and upstream to calculate the measured fluid velocity.

The measurement accuracy of the ultrasonic flowmeter is very high. Almost no interference from various parameters of the measured medium.

Sino-Inst manufactures and supplies ultrasonic flow meters with an accuracy of 1%. This accuracy can meet the measurement needs of most customers.

In particular, it can solve the flow measurement problems of strong corrosive, non-conductive, radioactive and flammable and explosive media that other instruments cannot.

So what causes the inaccurate measurement of the ultrasonic flowmeter?

The following are the reasons for the inaccurate measurement:
The influence of pipeline parameter equipment on the accuracy of ultrasonic flowmeter measurement.
The influence of upstream and downstream straight pipes on the accuracy of ultrasonic flowmeter measurement.
The influence of couplant on measurement accuracy.
The influence of the installation position of the ultrasonic flowmeter transducer on the measurement accuracy.

Sino-Inst produces and supplies ultrasonic flow meters mainly for measuring water, seawater, industrial sewage, acid and alkaline liquids, alcohol, beer, various oils, and other single homogeneous liquids that can conduct ultrasonic waves. Of course, there are also ultrasonic flowmeters that can measure gas.

According to the measurement method can be divided into Doppler ultrasonic flowmeter, time difference ultrasonic flowmeter, hybrid ultrasonic flowmeter.

A)Doppler type ultrasonic flowmeter

B) time difference ultrasonic flowmeter

C)Mixed ultrasonic flowmeter

Related products:

Find more Ultrasonic Flow Meters for Liquids|Clamp-on|Insertion|inline

Sino-Inst, Manufacturer for Ultrasonic flow detectors. It can measure a single sound-conducting liquid medium of DN 15—150mm. It can measure even liquids such as water, seawater, oil, and slurry.

Sino-Inst’s Ultrasonic flow detectors, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, the US, and other countries.

Irrigation Flow Meters for Agriculture Water System

What is an irrigation flow meter?

The irrigation flow meter is a flow meter designed for agricultural irrigation water counting. Agriculture, horticulture, etc. require water for irrigation. And water is becoming more and more expensive. The installation of flow measurement devices allows for effective monitoring and management of agriculture water systems.
The old mechanical water meters and today’s ultrasonic flow meters and electromagnetic flowmeters are widely used.

Agricultural irrigation water system

It consists of irrigation canal head project, water transmission and distribution project and field irrigation project.

①Irrigation canal head project has reservoirs, pumping stations, dammed diversion projects, damless diversion projects, wells and other forms. Used to draw irrigation water at the right time and in the right amount.

② water transmission, water distribution projects include channels and canal buildings. Its task is to safely transport and reasonably distribute the water introduced at the head of the canal to all parts of the irrigation area. According to its function and scale, the general fixed channel is divided into dry, branch, bucket, agricultural four levels. Depending on the size of the irrigation area and the terrain, the number of levels of channels can be increased or decreased appropriately. Drainage buildings include diversion buildings, water measuring buildings, restraint buildings, articulation buildings, cross buildings, flood drainage buildings, drainage buildings, etc.

③ Field irrigation project refers to the temporary furrows, water transmission monopoly ditches and field irrigation ditches below the agricultural canals, border fields, and temporary water distribution and water measurement buildings. Used to irrigate the farmland. To meet the needs of normal crop growth or soil improvement.

Extended reading: Industrial VS Residential inline water flow meters

Irrigation flow meters for sale

A magnetic Flow Meter is a flow meter that measures the flow of conductive fluids. Abbreviated as EMF, also called Electromagnetic flowmeters. It is a kind of Volumetric flow meter. A magnetic flow meter measures the velocity of conductive liquids moving through a pipe or conduit. In the wastewater treatment industry, a Magnetic Flow Meter is the best flow meter choice.

Read more about Everything You Need To Know About Electronic Flow Meters

The ultrasonic flow meter measures the liquid flow rate quickly and effectively. There are two types of ultrasonic flowmeter technology: Doppler frequency shift and transit time.

Transit time ultrasonic flow meter is most suitable for measuring the flow of cleaning liquid. Therefore, it is the most popular type of ultrasonic meter.

Doppler ultrasonic flow meter can measure the frequency difference of sound waves reflected from bubbles or particles in the airflow. It is suitable for aerated or dirty liquids.

Insertion Ultrasonic Water Flow Meter-Old Style
Insertion Ultrasonic Water Flow Meter-New Style

Card-type water meter with fixed control function, according to the local climate conditions, crops or green plants growth habits, program control can set up to five timed water supply time per day, in order to achieve water-saving irrigation, scientific irrigation.

The open channel flowmeter uses an ultrasonic sensor with a Parshall groove to measure open channel flow. Ultrasonic open channel flow meter is composed of 3 parts: level sensor, water measuring sink, and flow totalizer.

Ultrasonic open channel flowmeters are used to measure the flow of fluids in non-full tubular open channels and natural flowing water surfaces. It is called open channel flow detection. The measuring flume that is not full is called an open channel. The open channel flowmeter measures the water level in the measuring weir trough and then calculates the flow rate according to the water level flow relationship of the corresponding measuring weir trough.

Extended Reading: Chilled Water Flow Meter

Radar flow meter is a fully automatic flow meter based on microwave technology. It adopts advanced K-band plane radar technology. Through non-contact way to measure the flow rate and water level of the water body. According to the built-in software algorithm, it calculates and outputs the real-time section flow and accumulated flow.

The radar flow meter can be used for non-contact flow measurement in rivers, irrigation channels, underground drainage networks, flood control, and early warning. The product features low power consumption, compact size, high reliability, and easy maintenance. The measurement process is not affected by temperature, sediment, river pollutants, floating objects on the water surface, and other factors.

Extended Reading: Collection of Industrial Insertion Flowmeter Type

Extended reading: 2 inch Water Flow Meter

river flow measurement instruments

The methods of river flow measurement are as follows:

1.Flowmeter method
The flow of the river is measured directly using a flow meter.
There are many types of flowmeters, mainly including differential pressure, electromagnetic, trough and weir flowmeters.
It can be selected and used according to the flow range of the actual flow and the test accuracy requirements.

2.Volume method
Pour river water into a container of known capacity and measure the time it takes to fill the container. Repeat the measurement several times. A method of calculating the amount of water by finding its average value t(s).
The method is simple and easy to implement and has high measurement accuracy. Suitable for rivers with small river flow.
However, there should be an appropriate drop between the overflow port and the receiving water body, or an aqueduct can be used to form an error.

3.Buoy method
Select a straight river reach, and measure the cross-sectional area of ​​the water flow within a 2m interval of the river reach. Find the area of ​​its average cross-section.
Drop buoys in the upper reaches of the river and measure the time it takes for the buoys to flow through the identified reaches (L).
Repeat the measurement several times to obtain the average value (t) of the required time.
The flow rate (L/t) can be calculated.
The flow can then be calculated as follows:

Q=60V*S

where Q is the water flow, and the unit is m^3/min.
v is the average velocity of water flow, and its value is generally 0.7L/t, m/s.
S is the average cross-sectional area of ​​water flow, in m^2.

4.Flow meter method
By measuring the cross-sectional area of ​​the water flow, the river flow rate is measured with a current meter to calculate the river flow.
When measuring, the number of vertical measuring points and the number of horizontal measuring points need to be determined according to the depth and width of the channel.
This method is simple, but it is easily affected by water quality, and it is difficult to achieve continuous determination.

5.Acoustic Doppler flow velocity measurement
Acoustic Doppler flow velocity measurement is developed using the principle of acoustic Doppler. It can simultaneously measure the cross-sectional shape, water depth, flow velocity and flow rate of the river bed at one time, and is suitable for flow monitoring of large rivers.

The flowmeter’s host and transducer are housed in a waterproof container. All immersed in water when working. It is connected with a portable computer through a waterproof cable, and the operation and control of the flowmeter are carried out on the portable computer.
From the initial blind zone of more than 1m, it has been reduced to the so-called “zero blind zone”. The section unit is reduced to the current 0.05~0.25m. Make it possible to apply it on wide and shallow rivers.

Read more about: Common River Water Level Measurement Methods

Battery operated electromagnetic flow meter-GRPS-new irrigation water flow meter

GPRS wireless remote electromagnetic flowmeter inherits the advantages and functions of the original electromagnetic flowmeter and supports GPRS wireless communication.

Only a mobile phone card with GPRS wireless Internet access function is required, and you can easily log in to the Internet and establish a connection with a remote computer without connecting other module devices. Support Kingview.

The battery-powered converter comes standard with a regular lithium battery pack that lasts 3–6 years. If equipped with a high-capacity lithium battery pack, the continuous working time will be longer.

It can easily realize remote monitoring of the electromagnetic flowmeter’s instantaneous flow, instantaneous flow rate, flow percentage, fluid conductance ratio, forward cumulative value, reverse cumulative value, alarm status and other data. With disconnection automatic connection function, support dynamic IP address.

This Battery operated electromagnetic flow meter has become the choice of many users.

How to Select the Right Agriculture Flow Meter

Due to the modernization of agriculture and the realization of precision agriculture, flowmeters are bound to play an increasingly important role in farmland irrigation.
Therefore, on the basis of a comprehensive comparison of the measurement methods and characteristics of various flowmeters on the market. You should choose flow meter products that are more in line with the requirements of farmland water conservancy irrigation, safe, reliable, economical and durable.

The principle of choosing a flowmeter is to have a deep understanding of the structural principles and fluid characteristics of various flowmeters. At the same time, the selection should be made according to the specific situation of the site and the surrounding environmental conditions. Economic factors must also be taken into account.

In general, you should choose from the following five aspects:

① Performance requirements of the flowmeter;

  • Whether to measure flow (instantaneous flow) or total amount (cumulative flow);
  • Accuracy requirements;
  • Repeatability;
  • Linearity;
  • Flow range and range;
  • Pressure loss;
  • Output signal characteristics and flowmeter response time, etc.

② fluid characteristics;

  • Fluid temperature and pressure
  • fluid density
  • Viscosity
  • Chemical corrosion and scaling
  • compression factor

③ Installation requirements;

  • Field piping wiring
  • The flow direction of the fluid
  • The upstream and downstream straight pipe sections of the flowmeter
  • Pipe diameter and pipe vibration
  • The installation position of the valve
  • Protective accessories
  • Electrical connection and electromagnetic interference
  • Pulsating flow and unsteady flow

④ Environmental conditions;

  • Ambient temperature
  • Ambient humidity
  • Security
  • Electrical interference

⑤ The price of the flow meter.

  • Installation fee
  • Running cost
  • Testing fee
  • Maintenance costs and spare parts costs, etc.

Frequently
Asked
Questions

In theory, there are many ways to measure irrigation flow.
However, from a practical application point of view I will tell you:

If it is a closed pipe, use a flowmeter. Electromagnetic flowmeters or ultrasonic flowmeters are both good choices.
If it is an open channel, then an open channel flow meter is used.

If you want to divide the flow meter into three categories. I think it can be divided into volumetric flowmeters, mass flowmeters, and velocity flowmeters.

If you choose a water meter. Then the diameter of the water meter is determined according to the rated flow of the water meter and the user’s water consumption and water use method.

If you choose a flow meter. It is necessary to combine the selection reference parameters mentioned above.

The general measurement is to use an electromagnetic flowmeter.

Magnetic flowmeters use the principle of Faraday’s Law of Electromagnetic Induction to measure the flow rate of liquid in a pipe. In the magnetic flowmeter pipe parts, a magnetic field is generated and channeled into the liquid flowing through the pipe.

As fluid flows through the magnetic field, conductive particles in the fluid create changes. This variation is used to measure and calculate the velocity of water flow through the pipe. When the fluid moves faster, more voltage is generated. The electronic transmitter processes the voltage signal to determine the liquid flow.

Read more about Digital Water Flow Meters

More water flow measurement and control solutions

Sino-Inst is Manufacturer of Irrigation Flow Meters. We supply more than 20 kinds of Irrigation Flow Meters. 60% magnetic flow meter, 20% ultrasonic flowmeters, and other types of flowmeters.

Irrigation Flow Meters are mainly used for flow measurement of Agriculture Water System.
It can measure even liquids such as water, seawater, oil, and slurry.

Irrigation Flow Meters enable stable water measurement and control. This greatly meets the measurement needs of many Farm and irrigation industry applications. Can be used from small to large tubes.

Sino-Inst’s Irrigation Flow Meters, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, the US, and other countries.

The entire team at Sino-Inst’s has received excellent training, so we can ensure that every client’s needs are met. For assistance with your product requirements, whether it’s a Irrigation Flow Meters, level sensor, or other device, give us a call.

The influence of Reynolds number on the accuracy of the flow meter

What is Reynolds number?

Reynolds number is a dimensionless number that can be used to characterize the flow of a fluid. The ratio of the inertial force Fg and viscous force (internal friction) Fm during fluid flow is called Reynolds number. It is expressed by the symbol Re. Re is a factorless quantity. The Reynolds number can be used to distinguish the flow of fluid is laminar or turbulent. It can also be used to determine the resistance to the flow of an object in a fluid.

Instrument constant of flow meters, i.e. Reynolds number

Reynolds number is an infinite parameter used as a criterion to determine the flow pattern of a fluid as it flows through a pipe. It is related to pipe diameter, flow rate, and medium viscosity.

The first used to determine the flow pattern of the fluid is turbulent flow through laminar flow. A side Re greater than 3200 or more can be judged as turbulent flow. Of course, from the laminar flow to the turbulent flow of the Reynolds number has a transition. So be specific and say that the Reynolds number must be greater than a certain value to say is to restore turbulent flow. Less than a certain value is said to be restored laminar flow.

Re = ρvd/μ, where v, ρ, μ are the fluid velocity, density and viscosity coefficient, d is a characteristic length. For example, if fluid flows through a circular pipe, d is the equivalent diameter of the pipe.

When measuring the flow rate of a fluid in a pipe, it is often necessary to understand its flow state, velocity distribution, etc. Reynolds number is to characterize the fluid flow characteristics of an important parameter.

Fluid flow inertia force Fg and viscous force (internal friction) Fm ratio called Reynolds number. Re is a factor less quantity.

The Reynolds number is small, which means that the fluid flow between the viscous force between the masses dominates, the fluid masses parallel to the inner wall of the pipe flow regularly, laminar flow state.

Reynolds number is large, which means that the inertia force dominates, the fluid is the turbulent flow state, general pipe Reynolds number Re < 2000 for laminar flow state, Re> 4000 for turbulent flow state, Re = 2000 ~ 4000 for the transition state.

In different flow states, the law of motion of the fluid. The distribution of velocity is different, so the average velocity of the fluid in the pipeline υ and the maximum velocity υmax ratio is also different. Therefore, the size of the Reynolds number determines the flow characteristics of viscous fluids.

When the external conditions are geometrically similar (geometrically similar pipes, fluid flowing through geometrically similar objects, etc.), if their Reynolds numbers are equal, the fluid flow state is also geometrically similar (hydrodynamically similar). This law of similarity is the basis for the standardization of flow measurement throttling devices.

Extended Reading: Sanitary Flow Meters-316SS,Tri clamp-Pulse- for Brewery

The influence of Reynolds number on the vortex flowmeter

The influence of Reynolds number on the vortex flowmeter in a certain range of Reynolds number. Vortex flowmeter output frequency signal with the volume of flow through the measuring tube between the relationship is not affected by the fluid properties (density, viscosity) and components. That is, the flow coefficient is only related to the vortex generator and the shape and size of the pipe.

Therefore, only in a typical medium in the calibration of its flow coefficient and applicable to a variety of media. This is a major advantage of the vortex flowmeter.

However, if the Reynolds number exceeds this range, it will have an impact.

Extended reading: Fluid flow meter types

Vortex flowmeter working principle

In the fluid flow in the pipeline set a vortex generator (resistance fluid). So in the volume downstream of the generator will alternately produce a regular vortex. This vortex is called Kaman vortex street.

The vortex generator is the main component of the detector. It is closely related to the flow characteristics (meter coefficient, linearity, range, etc.) and resistance characteristics (pressure loss) of the meter, and the requirements for it are as follows.

A vortex flowmeter can control the vortex in the direction of the axis of the vortex generator synchronous separation.
In a wide range of Reynolds numbers, there is a stable vortex separation point, maintaining a constant Strohal number.
The ability to produce a strong vortex street with a high signal-to-noise ratio of the signal.
Simple shape and structure, easy processing and standardization of geometric parameters, as well as installation and combination of various detection elements.
materials should meet the requirements of fluid properties, corrosion resistance, abrasion resistance, and resistance to temperature changes.
The inherent frequency is outside the frequency band of the vortex street signal.

Due to strict environmental requirements, some process industries, especially chemical, paper, and water treatment, are all placed under the strict monitoring of the agency. This will drive the vortex flowmeter production increase.

In addition, the privatization of municipal water treatment has become the trend, which will generate new investment to update the aging water treatment and sewer systems.

Multi-variable vortex flowmeters, which can measure temperature and pressure in addition to flow, are also in commercial use. Although its output is negligible, growth can be expected throughout the forecast period.

This enhanced measurement capability allows users to purchase fewer meters, requiring fewer process measurement points and thus fewer potential leak paths.

Read more about: How Vortex Flow Meter measure efficiently? For steam, gas, liquid 

Read more about: Coriolis Mass Flowmeter Working Principle

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Extended reading: Ultrasonic Insertion Flow Meter for Lined/Large Pipes

Sino-Inst, Manufacturer for Vortex Flow Meters, like gas vortex flow meter, liquid vortex flow meter, sanitary vortex flow meter, insertion vortex flow meter, steam vortex flow meter, and natural gas vortex flow meter.

Sino-Inst’s vortex Flow Meters, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, the US, and other countries.

Technical Guide – Thermal mass flow meter

What is a Thermal Mass Flow Meter ?

The thermal mass flow meter is also called Thermal mass flow sensors, or thermal gas flow meters. The thermal mass flow meter is a meter that uses the principle of heat transfer to detect flow.

That is, the measurement is performed based on the heat exchange relationship between the flowing fluid and the heat source (the object heated outside the fluid or the heating body outside the measuring tube).

The main measurement gas. Thermal gas mass flow meters are mainly divided into two categories, namely: thermally distributed and immersed (or plug-in).

Thermal mass flow meter working principle

Thermal gas mass flow meter is designed on the basis of thermal dispersion. And adopts method of constant differential temperature to measuring gas flow. It has advantages of small size, easy installation, high reliability and high accuracy, etc.

The meter contains two platinum resistance temperature sensors. The thermal principle operates by monitoring the cooling effect of a gas stream as it passes over a heated sensor. Gas flowing through the sensing section passes over two sensors. One of which is used conventionally as a temperature sensor, whilst the other is used as a heater. The temperature sensor monitors the actual process values whilst the heater is maintained at a constant differential temperature above this by varying the power consumed by the sensor. The greater the gas velocity, the greater the cooling effect and power required to maintain the differential temperature. The measured heater power is therefore a measure of the gas mass flow rate.

The format of gas velocity and power is shown as below:

Where:

  • ρg is the specific gravity of the medium
  • V is velocity
  • K is the balance coefficient
  • Q is heater power
  • Δ T is a differential temperature
  • The medium temperature range of the meter is -40℃~220℃.

In the format (1), the specific gravity of medium is related to the density:

Where:

  • ρg is the medium density in working condition(kg/m3)
  • ρn is the medium density in standard condition, 101.325kPa, and 20℃ (kg/m3)
  • P is the pressure in working condition(kPa)
  • T is the temperature in working condition (℃)

In the formats (1) and (2), there is a certain functional relationship between the velocity and pressure in working condition, medium density, the temperature in working condition.

Due to the sensor temperature is always 30℃ higher than the medium temperature (environment temperature), and the meter adopts the method of constant differential temperature, therefore the meter do not need to do temperature and pressure compensation in principle.

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Know more about How Thermal Mass Flow Meter Technology Works?

Video source: https://www.youtube.com/watch?v=YfQSf2NBGqc

Thermal mass flow meter applications

The thermal measuring principle is widespread in the industry, and is being used successfully in many applications with gas flow, for example:

  • Oxygen, nitrogen, hydrogen, chlorine, and multi-component gas measurement.
  • Blast furnace gas and coke oven gas measurement.
  • Flue gas measurement.
  • Aeration and chlorine measurement in biogas and water treatment.
  • Compressed air measurement.
  • Gas flow measurement for natural gas, liquefied gas, flame gas, etc.
  • Primary air and secondary airflow measurement of power plant blast furnace
  • Flow measurement of underground ventilation or exhaust system

Further reading: Industrial LPG/Propane flow meter

Generally, Thermal mass flow meters produced in China are used to measure gas mass flow.

If you need to measure liquid mass flow. Please contact our sales engineer. We will provide you with detailed product recommendations.

Extended reading: Liquid Mass Flow Meter

Due to the continuous demand for energy due to the development of industrial automation. Natural gas as an energy source is used because of its green environmental protection and economic benefits. The metering of natural gas is very important.

The flow measurement of natural gas is divided into volume flow and mass flow. We mainly introduce the application of thermal gas mass flowmeter in natural measurement.

The main component of natural gas is methane, which contains relatively high molecular weight alkanes (mainly ethane. Natural gas is an explosive and flammable mixed gas. Some natural gas contains toxic sulfides, so the level of safety measurement requirements is high.

Natural gas is measured in the United States using normal cubic meters (corresponding to 101.325 kPa, zero degrees Celsius as the standard) standard cubic feet (corresponding to 14.73 psia, 60 degrees Fahrenheit as the standard.) Commercial natural gas has a combustion calorific value of approximately 10.8 kWh per normal state Cubic meters or 1000 BTU per standard cubic foot. Changes in its gas composition will cause changes in calorific value.

The requirements for the flowmeter thermal gas mass flowmeter during the measurement process:

  1. The mass flow can be measured directly without temperature and pressure compensation.
  2. Understanding the precise gas composition is the main parameter that determines the energy content.
  3. Maintain long-term measurement accuracy
  4. High-precision measurement can be restored by simply cleaning the probe
  5. Low flow rate, low flow rate, high sensitivity signal

Read more about: Natural Gas Flow Meter Selection Guide

Thermal mass flow meter advantages

  1. No need for temperature and pressure compensation for gas flow measurement. Convenient and accurate measurement;
  2. Wide range ratio, can be used for gas leak detection;
  3. Measuring flow rate range: 0.1Nm/s~100Nm/s.
  4. Good seismic performance and long service life, free from the influence of vibration on measurement accuracy;
  5. Overall digital circuit measurement, accurate measurement and convenient maintenance;
  6. Using RS-485 communication, factory automation and integration can be realized. click for inqueries
  7. No pressure loss, suitable for pipes of any shape with known cross-sectional area.
  8. Corrosion-resistant sensor, suitable for measuring corrosive gas.
  9. It is especially suitable for large-caliber measurement to ensure the accuracy of measurement and is suitable for trade settlement.
  10. The amount of construction is very small. Due to the plug-in structure, it can be installed and maintained online.
  11. The base-type instrument can display on-site and control with alarm.

Thermal mass flow meter disadvantages

  1. The thermal mass flow meter responds slowly.
  2. Places where the measured gas composition changes greatly. Due to changes in the cp value and thermal conductivity, the measured value will vary greatly and cause errors.
  3. For small flow, the meter will bring considerable heat to the gas to be measured.  
  4. For thermally distributed thermal gas mass flow meters, if the measured gas deposits a scale layer on the pipe wall, the measured value will be affected. Must be cleaned regularly. The thin tube type instrument has the disadvantage of being easy to be blocked, and it cannot be used under normal circumstances.
  5. The use of pulsating flow will be restricted.
  6. Thermal mass flow meters for liquids are also restricted in the use of viscous liquids.

Read more about: Benefits Of Digital Gas Mass Flow Meters

Extended reading:
What is the K-factor in a flow meter?
Cryogenic Flow Meters|Liquid Nitrogen-Liquid Oxygen-LNG fluids

FAQ

Thermal mass flowmeters can be divided into contact and non-contact types according to different heat sources and temperature measurement methods.

1. Contact thermal mass flow meter

The heating element and temperature measuring element of this mass flowmeter are placed in the pipe of the fluid to be measured. In direct contact with the fluid, it is often called Thomas flowmeter. It is suitable for measuring the larger mass flow of gas. Due to heating and measuring elements Direct contact with the measured fluid, so the components are susceptible to fluid corrosion and wear. It affects the measurement sensitivity and service life of the instrument. It is not suitable for measuring high flow rate and corrosive fluid, which is the shortcoming of contact type.

2. Non-contact thermal mass flow meter

The heating and temperature measuring components of this flowmeter are all placed outside the fluid pipeline. They do not directly contact the measured fluid. Overcoming the shortcomings of contact.

Extended reading: Gas mass flow controller working principle

Mass flow rate refers to the flow rate of fluid quantity expressed by mass.
The mass flow rate can be expressed by the formula: qm=m/t=ρ×u×A.
In the formula, QM is the mass flow rate, kg/s.
m is the unit fluid mass, kg.
ρ is the fluid density, kg/m3.
t is the unit time, s.
u is the average flow velocity in the pipe, m/s.
A is the cross-sectional area of ​​the pipeline, m2.

Extended reading: U-series Liquid Mass Flow Meter | Liquid-slurry flow measure

Read more about: Coriolis Mass Flowmeter Working Principle

Mass flow rate vs Volumetric flow rate is what we must use in flow measurement and control. In this post, we compare the concept of volume flow and mass flow and the conversion between the two.

Commonly used flow meters, such as orifice plates. Turbine flowmeter. Vortex flowmeter. Electromagnetic Flowmeter. Rotameter. The flow measurement value of ultrasonic flowmeter and oval gear flowmeter is the volume flow of fluid. Coriolis mass flow meters and thermal gas mass flow meters measure mass flow.

Read more about: New Guide: Mass Flow Rate vs Volumetric Flow Rate

The gas mass flow controller is based on the principle of thermal mass flow measurement. With control valve. The Micro Gas Flow Controller (MFC) is used to precisely measure and control the mass flow of gas.

Read more about: Gas mass flow controller working principle

Air mass flow meter VS Controller

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Sino-Inst offer over 10 Thermal Mass Flow Meters, with Best Price.

A wide variety of Thermal Mass Flow Meters options are available to you, such as free samples, paid samples. All of our flow meters can work with the AMS NEW TREX. About 13% of these are magnetic flow meter. 14% are Insertion Magnetic Flow Meter. 25% are Venturi flow meter. 13% are Handheld ultrasonic flow meter, and others are Liquid Turbine Flow Meters.

Sino-Inst is Thermal Mass Flow Meter suppliers, located in China. Mass flow meter products are most popular in North America, Mid East, and Eastern Europe.

The United States, and India, which export 99%, 1%, and 1% of Thermal Mass Flow Meter respectively.

You can ensure product safety by selecting from a certified supplier, with ISO9001, ISO14001 certification.