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Choose the Right Float Switch for Water Tank

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Float Switch for Water Tank is a switch that can adjust the liquid level status of water tanks, buckets, pools and other fields. It can also be used to control and protect the motor of submersible pumps. The float level switch has the advantages of automatic adjustment, easy installation, reliable quality, stable operation, non-toxic and pollution-free, and affordable price. Therefore, it is widely used in homes, factories, mines and other places.

RFQ More Level Sensors
Float Switch for Water Tank

What Is a Float Switch?

Level switches can be electronic or mechanical. But it serves only one purpose – to alert you if it detects the presence of a product. so that you can act on this alert. A float switch is the switch that does this while floating on water or other liquid in the tank.

The float level switch is operated by magnetic force, without mechanical connection parts, and the operation is simple and reliable. When the float switch is measured medium floating float. The float drives the main body to move. At the same time the magnet on the other end of the float will control the magnet on the switch action lever.

Besides Float Switch, Submersible Level Transducer is also the First Choice for water level measurement and control.

How Does a Float Switch Work?

Use the magnetic float of the float level switch to rise or fall with the liquid level. Activate the reed switch chip at the set position in the sensor detection tube. Sends a contact open (close) switching signal.

One or more reed switches are installed in a closed non-magnetically conductive tube. This tube is then passed through one or more hollow float balls with a ring magnet inside. The rise or fall of the liquid will drive the float to move up and down together. Thereby, the reed switch in the non-magnetically conductive tube can be pulled in or disconnected. to output a switch signal

The Advantages of a Float Switch

Technical advantages of float level switch: The float switch does not contain bellows, springs, seals and other components that cause failures. Instead, a straight float is used to drive the internal magnet of the switch, and the simple lever of the float switch makes the switch act instantly. The float cantilever angle limit design prevents the float from being vertical.

The float level switch is a simple structure, easy to use, safe and reliable level controller. It is faster than the general mechanical switch and has a long working life. Compared with electronic switches, it has the characteristics of strong resistance to load shock, and one product can realize multi-point control. It has been widely used in shipbuilding, papermaking, printing, generator equipment, petrochemical industry, food industry, water treatment, electrician, dye industry, hydraulic machinery and so on.

The float switch is a liquid level control device with simple structure, convenient use, safety and reliability. It has smaller volume, faster speed and longer service life than general mechanical switches. Compared with electronic switches, it has the characteristics of strong resistance to load shock.

Extended reading: Water Tank Level Controller

Types of Float Switches

The flat float level switch is designed using the principles of gravity and buoyancy. The structure is simple and reasonable, mainly including a floating body. A large-capacity micro switch set in the floating body and a driving mechanism that can turn the switch on and off, as well as a connected three-conductor cable.

The distinctive feature of this product is stable and reliable performance. It does not cause malfunction due to the fluctuation of liquid level. At the same time, it also has the characteristics of non-toxicity, corrosion resistance, convenient installation, low price and long service life. This product can be matched with various liquid pumps. It is widely used in water supply, drainage and liquid level automatic control of corrosive liquids.

Mercury float level switch is completely sealed, excellent waterproof, most suitable for water level control of sewage and thick liquids, sewage pools, etc.

Sphere material: ABS, with mercury switch inside.

Cable length: 5M, 10M or can be customized as required.

The mercury switch of the controller is completely installed in the floating ball shell. It is not affected by sewage and debris, and does not cause malfunction. The electrode rod is easily affected by external sewage and debris and has a malfunction. Each unit of the float mercury switch Independent control can cooperate with electrode type liquid level controllers of various brands. It can be controlled by various methods such as drainage and over-water level alarm.

Reed switch float level switch is a simple structure, easy to use, safe and reliable level controller, it is smaller than the general mechanical switch. Compared with electronic switches, it has the characteristics of strong resistance to load shocks.

It is used in shipbuilding, water heaters, testing instruments, humidifiers, washing machines, refrigeration air conditioners, dehumidifiers, water dispensers. Papermaking, printing, generator equipment, petrochemical, food industry, water treatment, electrician, dye industry, hydraulic machinery, etc. have been widely used.

Choosing the Right Float Switch for Water Tank

SI-U01 Float Level Sensor
SI-U02 Multi-Point Liquid Level Float Switch
SI-U03 Float Switch Water Level Controller
SI-U04 Magnetic Float Level Sensor-Reed Switch
SI-U05 Cable Float Level Sensor & Swtich

Choose a float level switch that suits you. It can save costs and ensure a long service life.

  1. Applicable media: clean water, sewage, oil and acid-base liquids below medium concentration. Choose plastic or stainless steel material respectively.
  2. Material. There are two kinds of stainless steel (maximum specification 304) and plastic PVC. According to the different materials, the temperature and pH are also different. It needs to be selected according to the actual environment.
  3. Working principle (the most important point). It is to use micro switch (plastic material) or mercury switch (stainless steel material) as contact parts. When the cable float rises at a certain angle with the weight as the origin, it usually moves slightly The rising angle of the switch is 28°±2°, and the rising angle of the mercury switch is 10°±2°. The switch will have ON or OFF signal output, which acts as an alarm.
  4. Operating temperature: The temperature resistance of conventional plastic cable liquid level switches is within 80 degrees. Stainless steel can be selected from 80 degrees and 120 degrees (depending on the selected wire).
  5. Connection method: direct wire or add flange and junction box.
  6. Outlet material. Generally, the plastic cable float switch is equipped with a low-temperature cable as standard. For stainless steel, you can choose a low-temperature sheathed cable or a high-temperature silicone cable. Special requirements can be customized.
  7. Voltage and current. The withstand voltage is 220V (it must be overloaded by an AC contactor). The rated current is 8A, and the rated heating current is 10A. Please pay attention to the voltage and current not exceeding. Otherwise, the switch will burn out.
  8. Outlet length. The length of the line is proportional to the depth of the liquid level you need to detect. For example, if it is necessary to detect three meters, the switch outlet should be at least four meters above. The lead length is generally: 3m\ 4m\ 5m, etc. If longer, it can be customized.

Extended Reading: 3 inch (3″) Water Flow Meter

Which Level Control Switch Is Better for the Sewage Pool?

Which level switch is better for the sewage pool?

To answer this question, you must first consider the environment. Consider whether it is domestic sewage or industrial sewage. Industrial sewage generally contains heavy metals and the like. General customers will require non-contact measurement. If there are not many impurities in domestic sewage, the input type can be used. If there are too many impurities, it is better to use non-contact type.

Sewage treatment should also have a recycling process. For example, some organic water collection in tanks. Generally, it is sufficient to use the input type. Next, pay attention to the following points:

  1. There are many impurities, non-contact;
  2. Strong corrosiveness, non-contact;
  3. Environmental pressure input type of foam ozone tank;

Extended reading: GWR Corrosive Liquid Chemical Level Sensor

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Sino-Inst offers over 10 Float Switches for Water Tanks.

About 50% of these are liquid level meters, 40% is the tank level sensor.

A wide variety of level meters options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of level measurement instrumentation, located in China.

Request a Quote

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A New Choice for Boiler Drum Level Measurement – Guided Wave Radar

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Boiler Drum Level Measurement is very important and necessary in major factories. Drum level is an extremely important control parameter. It is an important guarantee for the production of high-quality steam. It is also directly related to the safe operation of the steam drum.

Excessive liquid level will cause the steam-water separation of the steam drum. Increase the moisture carried by the steam. Deteriorating steam quality. It can cause water to enter the turbine, and even damage its blades in severe cases. If the liquid level is too low, there is less water in the drum. Water vaporizes faster. Causes the downpipe to carry steam. Cause the steam drum to burst or explode.

Therefore, it is important to choose a suitable and safe liquid level sensor to measure Boiler Drum Level.

RFQ More Level Sensor

Why is Boiler Drum Level Measurement important?

In the boiler evaporation equipment, the boiler drum is an important part. The natural circulation loop of the boiler is composed of it, the upper header, the lower header, the lead-out pipe, the descending pipe and the water cooling wall. How the boiler drum level is controlled will affect the following aspects.

When the liquid level of the boiler drum is too high. The space where the steam is located is reduced. This results in increased water carryover in the steam. Causes the steam quality to deteriorate. This is one of them. Second, the water level is too high, and the superheater pipe is easy to accumulate salt scale. The tube is overheated and damaged.

The above two situations will occur when the water level is too high. What happens when the steam drum is full of water?

When the steam drum is full of water, there will be a lot of water in the steam. Severe hydraulic shock to steam lines.

The boiler drum water level is too high or too full. So is it too low?
The answer is of course no.

When the water level in the drum is too low, the water circulation will be disrupted. The water wall will exceed the usual temperature and overheat. If the water level is low to a certain extent, there is a serious water shortage. The device is likely to be severely damaged. even lead to accidents.

From the above content, it can be seen that the high and low water level of the boiler drum will have a certain impact on the safe operation of the boiler. In severe cases, it may even affect the safe operation of the unit. Therefore, it is very important to control the liquid level of the boiler drum. The use of liquid level gauges for liquid level measurement is also an inevitable result.

Liquid level data, seemingly unimportant, is actually very important. So no matter what industry, you must understand your own working conditions when choosing a liquid level sensor. Select the liquid level sensor according to the working conditions, so as to choose the appropriate one.

Extended reading: Hydrostatic Level Measurement

Current Situation of Drum Level Measurement

At present, from the basic principle of drum level measurement. The widely used are mainly based on two principles of connecting pipe type (static pressure) and differential pressure type. Drum level measurement instruments mainly include differential pressure level transmitters, Displacer Level Transmitters and guided wave radar level sensors.

The measurement principle of Differential pressure level transmitters is to measure the liquid level by converting the change of liquid level height into the change of differential pressure. This conversion is achieved by balancing the vessel to form a reference water column. The key to its accurate liquid level measurement is the accurate conversion between liquid level and differential pressure.

Using a differential pressure transmitter to measure boiler drum level must take into account certain physical properties of the fluid. The steam drum contains a two-phase mixture of water and steam under saturated conditions. The density of water and steam varies with saturation temperature or pressure. The density of saturated steam on the water surface, as well as the density of saturated water in the drum, must be considered.

Maybe you can refer to: Rosemount-Boiler Drum Level Transmitter Calibration

More about: Use Differential Pressure Transmitter to Measure Liquid Level

The Displacer Level Transmitter works based on the principle of buoyancy.

When the liquid level is at 0, the torsional moment generated by the torsion tube by the gravity of the float is the largest. The rotation angle of the torsion tube is at 0°.

When the liquid level gradually rises to the highest level, the torsion tube is subjected to buoyancy to generate a torque torque and rotates through an angle. The transmitter converts the angle into a 4~20mA DC signal. The signal is proportional to the measured liquid level.

The density change of the medium in this measurement method will affect the measurement accuracy. Mechanical vibration will also cause inaccurate readings.

The electrical contact level sensors belong to the connected tube type level sensors. The principle is to measure the liquid level by using the characteristics that the electrode in the boiler water has a small impedance to the cylinder and the electrode in the steam has a large impedance to the cylinder.

The conductivity of boiler water in high-pressure boilers is generally tens of thousands to hundreds of thousands of times greater than that of saturated steam. Therefore, the indication value of the electric contact level gauge is less affected by changes in the pressure of the steam drum. It can easily transmit liquid level signals remotely. .

However, the reliability of the sampling sensor is poor, the mechanical seal of the motor is easy to leak, the service life of the electrode is short, the indication is discontinuous, and there is a certain amount of maintenance.

Extended Reading: FMCW Radar for High Temperature Level Sensor

To sum up, due to the complexity of the measurement object of the liquid level in the drum, the uncertain factors in the actual operation and the large measurement error, the measurement of the liquid level sensor in the drum often has a large deviation.

Guided wave radar liquid level measurement is a brand-new measurement technology. It overcomes the shortcomings of liquid level measurement instruments such as differential pressure type, float type, and electrical contact. It is a brand-new liquid level measurement device.

Guided Wave Radar Level Transmitter

Guided wave radar level transmitter uses guided wave radar (GWR) technology. Based on the reflection of microwave on the surface medium. Through the probe, continuous level measurement of liquid and solid levels is completed.

A guided wave radar level transmitter is also called a wave-guided radar level sensor. They can measure both levels and the interface between two media. Through probe rod or cable, complete level contact types continuous level measurement. Such as Coaxial Probe Guided Wave Radar Level Transmitter. This is different from ultrasonic level measurement, which is non-contact measurement. A guided wave radar level transmitter is often used for tank level measurement. Including liquid and solid. Output 4～20mA/HART, so as to measure and control the level during production.

Guided Wave Radar Level Transmitter is a liquid level transmitter based on the principle of time domain reflectometry (TDR).

The electromagnetic pulse propagates along the steel cable or probe at the speed of light. When encountering the surface of the measured medium. Part of the pulse of the Guided Wave Radar Level Transmitter is reflected to form an echo and return to the pulse transmitter along the same path. The transmitter and the measured medium The distance from the surface is proportional to the travel time of the pulse in between. The liquid level height is calculated.

The advantages of the Guided wave radar level transmitter are contact measurement. Signal stability. Measurement unaffected by liquid density and electrical properties. Maintenance free, etc.

However, when the guided wave radar level gauge measures high temperature and high pressure liquids, the measured value will have a large deviation due to the polarization of the air. And the greater the distance between the measurement reference point (flange) and the surface of the measurement medium. The resulting The larger the systematic error.

1) The measurement is accurate.

Density and dielectric constant changes of the medium, as well as fog and foam, have no effect on the measurement. At the same time, the deposition and fouling of the medium on the wave guide have little effect on the liquid level measurement. This is because the signal transmission in the waveguide is not affected by liquid level fluctuations and obstacles in the tank, etc. The feedback signal received by the instrument is correspondingly stronger.

Furthermore, the detected interfering spurious signals in the return signal are extremely small. It is only necessary to detect the transit time of the electromagnetic wave. No signal processing and discrimination is required. Therefore, the measurement of the drum level is accurate.

2) It is convenient to measure and adjust.

Because electromagnetic waves are constant. When programming configuration, only need to input relevant parameters such as measuring range on site. No migration is required to change meter ranges and field calibrations. Greatly improve the efficiency of adjusting the instrument.

More about Advantages of Coaxial Probes

3) Low installation cost and easy maintenance.

Guided wave radar level transmitter consumes less energy. The two-wire transmission method greatly saves the installation cost.

At the same time, the quick universal joint between the probe and the transmitter makes the installation easier. It is more conducive to future maintenance.

Extended reading: Float Level Sensors – Single and Multipoint

Read more about: Condensate Flow Meter-Steam Condensate Flow Meter|Types & Selection Guide

Guided wave radar level transmitter measures drum level

A new type of Guided wave radar level transmitter is used to measure the liquid level of the steam drum of a certain device. The level gauge is certified as a limiting device for high temperature water (HW) and low temperature water (LW) containers. Complies with EN12952-11 and EN12953-9 (TUV certified) standards.

Guided wave radar level transmitter with GPC function technology. Improve the accuracy and reliability of the Guided wave radar level transmitter in high temperature and high pressure environment.

GPC technology

Under high temperature and high pressure conditions, the propagation speed of electromagnetic wave signals in the vapor above the medium (polarized medium) will decrease. At this time, the liquid level value measured by the radar will decrease.

Use guided wave radar with gas phase automatic compensation. Guided wave radar produces a reference reflection within the distance from the flange (measurement reference point), which varies along the rod probe.

Under normal temperature and pressure. The electromagnetic wave has two reflected echoes at the compensation reference end and the liquid level reflecting surface. The measurement is accurate at this time. At this time, the reference distance (the distance from the measurement reference point to the reference rod) is calibrated.

At high pressure, due to the polarization effect of the gas. At this time, the measured distance (the distance from the measurement reference point to the liquid level) has a large deviation from the actual value of the liquid level. if not compensated. Then there will be a large error in the measurement value.

The measured value is compensated by converting the reference reflection.

The calculation formula is: compensation distance = reference distance × (measured distance/measured distance). An accurate actual liquid level value can be obtained.

Application

The steam drum of the boiler plant is the main part of the steam production system.

Use the high temperature heat in the flue gas section of the reformer and the high temperature waste heat of the reformer gas at the furnace outlet. Produce 10.5MPa high pressure steam.

Part of it participates in the reaction as the steam distribution in the process. The other part is sent to the high-pressure steam pipe network to realize the comprehensive utilization of thermal energy and improve the operation efficiency of the device.

Because the traditional measurement can not meet the measurement requirements well. It is necessary to choose other products to replace.

Due to the importance of the steam drum to the boiler plant. To measure the liquid level of the steam drum, three measuring instruments are designed and used: Guided wave radar level transmitter and differential pressure liquid level level transmitter.

Measured by example. At high temperature, the measurement error of ordinary guided wave radar (without GPC) is as high as 18%. With GPC, the measurement error is only 2%.

The measurement data of the GPC guided wave radar level gauge at high temperature is relatively stable and true.

Therefore, it is a perfect combination of guided wave radar technology with GPC and advanced signal processing technology. This makes the guided wave radar level gauge with GPC an ideal solution for level measurement in steam and turbulent boiling conditions.

Extended reading: Vortex Steam Flow Meter

Featured Guided Wave Radar Level Transmitters

SIRD-701 Guided Wave Radar Level Sensor
SIRD-702 GWR Corrosive Liquid Chemical Level Sensor
SIRD-703 GWR Bulk Solids & Powder Solid Level Sensor
SIRD-704 Coaxial Probe Guided Wave Radar Level Transmitter
SIRD-705 GWR Level Sensor for High Temperature & High Pressure

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Mechanical Water Flow Meters

Mechanical water flow meters refer to a type of flow meter suitable for clean water processes or applications. The working…

Sino-Inst offers over 10 GWR Corrosive Liquid Chemical Level Sensors for level measurement. About 50% of these are Guided Radar level meters, 40% is the tank level sensor.

A wide variety of GWR Corrosive Liquid Chemical Level Sensors options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of Guided Wave radar level measurement instrumentation, located in China.

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PD Flow Meters Selection and Application | Oil-Liquid

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What is PD flow meter?

PD flow meters (positive displacement flow meters) are the only flow measurement technology that directly measures the volume of fluid passing through the flow meter.
Rotating components within a high precision chamber capture the fluid. The rotational speed of the rotor is proportional to the flow rate. Rotation is caused by the flow of fluid. Mechanical flow meters rely on rotation to drive a magnetic coupling or direct gear train connected to a mechanical counter. Under the conditions of a given flow meter, the volume of this metering space is determined. Just measure the number of rotations of the rotor. The cumulative value of the volume of fluid passing through the flowmeter can then be obtained.

RFQ More Flowmeters

PD Flow Meters can be divided into oval gear flowmeters, scraper flowmeters, dual rotor flowmeters, rotary piston flowmeters, reciprocating piston flowmeters, disc flowmeters, liquid-sealed rotary drum flowmeters, etc.

Features of PD Flow Meters

Advantages

  • High measurement accuracy;
  • The installation pipeline conditions have no influence on the measurement accuracy;
  • Can be used for the measurement of high viscosity liquids;
  • wide range;
  • The direct-reading instrument can directly obtain the accumulation without external energy, and the total amount is clear and easy to operate.

Disadvantages

  • The structure is complex and the volume is huge;
  • The type, caliber, and working state of the medium to be tested are relatively limited;
  • Not suitable for high and low temperature occasions;
  • Most instruments are only suitable for clean single-phase fluids;
  • Generates noise and vibration.

Featured PD Flow Meters

Pointer Type Oval Gear Flow Meter
LCD display Oval Gear High Viscosity Flow Meter
High Temperature Oval Gear Flow Meter – Heating oil
Oval Gear-Marine Fuel Flow Meter
Thermal insulation Oval Gear flow meter
Clamp Filling Oval Gear Positive Displacement Flow Meter
Liquid Roots Meter
Gear flow meter for Micro flow
Helical Gear-PD Flow Meter
Micro Flow Meter

PD Flow Meters are also known as positive displacement flow meters. It is mainly composed of measuring body and measuring part. The metering body consists of a shell and a movable body (rotor of the rotameter). The core part is the movable body, which is the moving part in the measurement process. Each measuring cavity formed by the movable body and the casing is a standard volume unit, which is used to measure the volume of the fluid to be measured.

Extended reading: Fluid flow meter types

The measuring part is actually a rotational speed or counting sensor. Magnetic material is embedded in the pinion extending out of one of the screws on the screw flowmeter. When the screw rotates, the sensor can identify the rotational speed of the screw through the magnetic effect. And convert it into a standard pulse signal or current signal. In this way, the flow can be directly displayed by the secondary instrument or collected and analyzed by the computer.

There are many types of positive displacement flow meters. They can be classified according to different principles. Usually, according to the structure of the measuring element, it is divided into rotor type, scraper type, rotary piston type, reciprocating piston type and diaphragm type.

Among them, the rotor type is the most commonly used. The common gear type, screw type, waist wheel type and egg wheel type flowmeter belong to the rotor type.

Extended reading: Positive Displacement Flow meter Technology

The interior of the positive displacement flowmeter is designed with a space that constitutes a certain volume. The rotor inside the flowmeter rotates under the action of the pressure of the fluid flowing from the inflow port.

With the rotation of the rotor, the fluid flows from the inflow port to the discharge port. At this time, during the rotation of the rotor, a certain volume space is formed between the rotor and the flowmeter housing. The fluid fills this space with the rotation of the rotor. It is continuously sent to the discharge port.

If the volume of the space is designed, the number of rotations of the rotor is measured. The volume given by the space can be obtained, thereby obtaining the volume of fluid flowing through.

Extended reading: Liquid mass flow controller

This fixed-displacement flow measurement method for positive displacement flowmeters can be traced back to the 18th century. It entered the stage of widespread commercial application in the 1930s.

In recent years, the sales of PD flow meters in some industrialized countries have exceeded 20%. In my country, it also accounts for about 20%. It is mainly used in the metering of petroleum-based media.

But because of its precise metering characteristics. In recent years, it has been rapidly expanded to chemical, food, medical and other sectors to accurately measure the total amount and flow of expensive media.

In the measurement of petroleum, an international standard (ISO/DIS 2714) for measurement systems using positive displacement flowmeters has been developed. Moreover, positive displacement flowmeters with high precision, long-term performance retention and high repeatability are also used as standard instruments for industrial flow measurement, calibrating and calibrating industrial instruments.

In short, due to the high accuracy of positive displacement flowmeters, they are often used to measure the flow of relatively expensive media. High viscosity media can be measured. Therefore, it is generally used for the measurement of high-viscosity liquids in petroleum, chemical, metallurgical and other industries.

Extended reading: How to choose a high viscosity flow meter?

Of course it is also suitable for measuring low viscosity liquid media. In addition, positive displacement flowmeters can also measure gases. At the same time, the installation of positive displacement flowmeter does not require the front and rear straight pipe sections.

Extended Reading: Liquid Turbine Flow Meter

The Sanitary Positive Displacement Flow Meter is made of stainless steel and is quickly connected by Tri-clamp. Can be used to measure viscous liquids in the food industry. Such as sweeteners, edible oil, palm oil, honey, fat, tallow, fat, syrup, molasses, etc.

Extended Reading: Fuel Flow Meters for Diesel-Marine fuel-Industrial oil

Extended Reading: Mechanical oil flow meter

Positive Displacement Flowmeter Selection

Help Center

The manufacturer generally specifies the flow range according to the type of the measured medium (mainly different viscosity), use characteristics (continuous use or intermittent use) and measurement accuracy.

In order to maintain good performance and long service life of the flowmeter. It is recommended to select 80% of the maximum flow rate of the flow meter when the maximum flow rate is used continuously.

If the manufacturer does not clearly specify the flow range according to the type of medium and the characteristics of use. The maximum flow rate for intermittent use can be 100% of the upper flow limit.

When used continuously, the maximum flow rate of medium viscosity liquid is 80% of the upper flow rate of the flowmeter. The maximum flow rate of low-viscosity and high-viscosity liquids is 50% to 60% of the upper flow rate of the flowmeter.

The fundamental error of most positive displacement flow meters is ±0.5%. The basic error of the higher precision flowmeter is ±(0.1%-0.2%). The oval gear flowmeter can reach ±0.05%. The basic error of the lower precision flowmeter (such as the elastic scraper flowmeter) is ±(1.0%-1.5%).

The accuracy of a positive displacement flowmeter is the fundamental error obtained under laboratory conditions. In actual use, field conditions often deviate from laboratory conditions, resulting in additional errors. The actual error should be the sum of the basic error and the additional error. When selecting and using, measures should be taken according to the on-site situation to ensure the measurement accuracy.

Extended reading: Crude Oil Measurement – Radar Level Meter Measuring Vaulted Buffer Tank

Positive displacement flowmeters rely on the fluid to push the measuring fittings, so the pressure loss is high. The pressure loss of a positive displacement flowmeter is larger than that of other types of flowmeters of the same diameter and flow. The pressure loss of general liquids is 20 to 100 kPa.

When measuring liquids with high vapor pressure, excessive pressure drop will cause cavitation. If cavitation exists for a long time, it will damage the flowmeter accessories. Some flowmeters that allow short-term overflow to 120% of the upper limit of measurement should pay more attention to this problem .

Extended reading: Orifice Plate Flow Meter

Fluid corrosiveness is a major factor in determining flowmeter material.

For various petroleum products, cast steel and cast iron are used.
For slightly corrosive chemical liquids and cold water, it is made of copper alloy.
Made of stainless steel for pure water, high temperature water, crude oil, asphalt, high temperature liquids, chemical liquids, food or food raw materials.

The corrosion resistance of positive displacement flowmeters is generally not strong. In the food and biopharmaceutical industries, due to hygiene requirements, flow meters are frequently sterilized. Fittings that come into contact with fluids must be made of stainless steel and other hygienic materials. They must be easily disassembled.

Generally speaking, the viscosity of various gases is similar. It has no effect on the performance of the flowmeter. The viscosity of liquids is quite different.

In order to adapt to the liquid with high viscosity, the positive displacement flowmeter has a structure with a large gap.

Although the volume-second flowmeter is affected by viscosity, it is less affected than differential pressure and float turbine flowmeters. Viscosity generally affects the measurement error, pressure loss and flow range of positive displacement flowmeters.

Extended reading: Ultrasonic Flow Meters Types & Technical Guide

When the flowmeter is used at higher temperatures, the maximum working pressure rating must be reduced. Sudden valve opening and closing can create water hammer effect. Shock force may exceed operating pressure. Shock force may also cause false readings. Buffer tank may be installed if necessary.

Temperature will not only affect the compressive strength of the flowmeter, but also affect the measurement accuracy. Reduced structural clearance can jam moving parts. Therefore, when used at higher temperatures, a dimensional clearance should be reserved to compensate.

Especially when different materials are used in combination, pay more attention to the difference in thermal expansion coefficient.

Changes in temperature also change the viscosity of the liquid, causing flow changes. It can be corrected by automatic temperature compensation, and there must be a suitable preheating time before use, and observe whether it can operate normally.

Extended reading: Heating Oil Flowmeters

Usually the compressibility of liquids is negligible, however, compressibility should not be neglected when measuring oil with high accuracy.

For example, when the pressure of heavy oil rises from 0.5 MPa to 6 MPa, the volume is compressed by 0.45%. LPG is more compressible.

Gases are highly compressible, and their volume decreases at low pressures in proportion to pressure increases. Most positive displacement flow meters are used for low pressure conditions and can be directly converted.

However, under high pressure conditions, the volume reduction is not proportional to the pressure increase. The gas compressibility factor should be considered.

Extended Reading: Summary Of Crude Oil Flow Measurement Options

Extended Reading: Guide and Selection for Diesel Fuel Flow Meters

Sino-Inst, Manufacuturer for PD Flow Meters. For example: crude oil flowmeter, diesel flowmeter, gasoline flowmeter.

Sino-Inst’s PD Flow Meters, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, US, and other countries.

Extended reading: Hydraulic oil flow measurement solutions.

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Tech Guide for Non-Contact Radar Type Level Transmitters

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What Is Radar Type Level Transmitter?

The Radar Type Level Transmitter is a kind of instrument that measures the liquid level in the container by microwave. The Radar Type Level Transmitter provides reliable non-contact, maintenance-free continuous measurement of liquids in metal tanks or containers. Not affected by pressure, vacuum or temperature.

Excellent performance under harsh measurement conditions such as flammable, explosive, highly corrosive, high temperature, and viscous. Ideal for corrosive liquids, viscous liquids, slurries, or other applications where direct contact with the medium is not desired. Especially suitable for the measurement of large vertical tanks and spherical tanks. Low dielectric properties allow operation in liquids with a dielectric constant of 2 or greater. It can be used in almost every occasion.

RFQ Level Sensors

Features of Radar Type Level Transmitters

  1. Radar Type Level Transmitter can measure liquid and solid media. For example: crude oil, slurry, raw coal, pulverized coal, volatile liquids, etc.;
  2. Can be measured in vacuum can measure all media with a dielectric constant> 1.2. Measuring range up to 150m;
  3. The power supply and output signal pass a two-core cable (loop circuit), using 4…20mA output or digital signal output;
  4. Non-contact measurement and installation are convenient and extremely stable materials are used. It is accurate and reliable with a resolution of up to 1mm;
  5. Not affected by noise, steam, dust, vacuum and other working conditions;
  6. Not subject to changes in medium density and temperature. Process pressure can reach 400bar, medium temperature can reach -200℃ to 800℃;
  7. There are various installation methods to choose from: Top installation. Side installation. Bypass pipe installation. And waveguide installation;
  8. Debugging can be selected in many ways: Using programming module debugging , equal to an analytical processing instrument. SOFT software debugging. HART handheld programmer debugging. Debugging is convenient and fast.

Advantages of radar level measurement

  • Measurement is not affected by temperature, pressure or dust
  • User-friendly adjustment saves time
  • Non-contact, continuous level measurement over larger ranges
  • Unaffected by sludge and biomass, dust, foam, oil, grease and other coatings, uneven surfaces, turbulence, pressure, and vacuum
  • Single frequency radar level sensors for liquid sensing, dual frequency radar level sensors for level measurement of aggregates, gravel, sand, coal, asphalt, and other solids
  • Simple mounting and push-button calibration

Radar Level Transmitters Specifications

– 120GHz

Series
SI-FMF11
SI-FMF12
SI-FMF13
SI-FMF15
SI-FMF21
Applicable medium:LiquidLiquid Liquid Liquid Solid
Measuring range:0.05m~30m0.05m~35m0.1m~100m0.1m~35m0.3m~150m
Antenna:32mm lens antenna42mm lens antenna78mm lens antenna78mm lens antenna78mm lens antenna + purging (or without purging)
Accuracy:±2mm±2mm±2mm (range below 35m)
±5mm (range between 35m-100m)		±2mm±5mm
Medium temperature:-40～80℃-40～110℃-40～110℃-40～200℃-40～110℃
Medium pressure:-0.1～0.3 MPa-0.1～1.6MPa-0.1～0.3MPa-0.1～2.5MPa-0.1～0.3MPa
Signal output:Two-wire system/4…20mA/HART protocol
Four-wire system 4…20mA/ RS485 Modbus		Two-wire system/4…20mA/HART protocol
Four-wire system 4…20mA/ RS485 Modbus		Two-wire system/4…20mA/HART protocol
Four-wire system 4…20mA/ RS485 Modbus		Two-wire system/4…20mA/HART protocol
Four-wire system 4…20mA/ RS485 Modbus		Two-wire system/4…20mA/HART protocol
Four-wire system 4…20mA/ RS485 Modbus
Power supply:Two-wire system/DC24V
Four-wire system/DC12~24V
Four-wire system/AC220V		Two-wire system/DC24V
Four-wire system/DC12~24V
Four-wire system/AC220V		Two-wire system/DC24V
Four-wire system/DC12~24V
Four-wire system/AC220V		Two-wire system/DC24V
Four-wire system/DC12~24V
Four-wire system/AC220V		Two-wire system/DC24V
Four-wire system/DC12~24V
Four-wire system/AC220V
Shell:Aluminum/plastic/stainless steelAluminum/plastic/stainless steelAluminum/plastic/stainless steelAluminum /Plastic /Stainless steelAluminum/plastic/stainless steel
Process connection:G1½A / 1½NPT thread / flange ≥DN50G2A thread/flange≥DN65Flange ≥DN80Flange ≥DN80Flange ≥DN80

– 80 GHz

SeriesLM78x0LM78x1LM78x2
Applicable medium:For normal solid applicationFor liquid applicationFor large range solid application
Measuring range:0.3 m ~ 60m0.08m~30m0.6m ~ 120m
Antenna:Lens antenna/
anti-corrosive antenna /
flange isolated by quartz		 Lens antenna/
anti-corrosive antenna /
flange isolated by quartz 		Lens antenna/
anti-corrosive antenna /
flange isolated by quartz
Accuracy:±1mm±1mm±1mm
Medium temperature:T0:-40~85℃;
T1:-40~200℃;
T2:-40~500℃;
T3:-40~1000℃		 T0:-40~85℃;
T1:-40~200℃;
T2:-40~500℃;
T3:-40~1000℃ 		T0:-40~85℃;
T1:-40~200℃;
T2:-40~500℃;
T3:-40~1000℃
Medium pressure:-0.1~2MPa-0.1~2MPa-0.1~2MPa
Signal output:4 ~ 20mA or RS-4854 ~ 20mA or RS-4854 ~ 20mA or RS-485
Power supply:15~28VDC15~28VDC15~28VDC
Shell:Aluminum alloy, stainless steelAluminum alloy, stainless steelAluminum alloy, stainless steel
Process connection:Thread or flangeThread or flangeThread or flange

– 26 GHz

SeriesSIRD-901 SIRD-902 SIRD-902T SIRD-903 SIRD-904 SIRD-905 SIRD-906 SIRD-908 SIRD-909
Applicable medium:All kinds of corrosive liquidSlightly corrosive liquidCorrosive liquids, vapors, volatile liquidsSolid material, Strong dust
easy to crystallize, condensation occasion		Solid material, Strong dust,
easy to crystallize, condensation occasion		Solid particles, PowderHygienic liquid storage,
Corrosive container		Rivers, Lakes, ShoalRivers, Lakes, Shoal
Measuring range:
10 meters		30 meters20 meters70 meters80 meters30 meters20 meters30 meters70 meters
Antenna:Sealing horn / PTEEHorn Antenna Φ46mm/ Horn Antenna Φ76mm /Horn Antenna Φ96mm / Special CustomInternal tapered rod antenna PVDF / 78mm
Internal tapered rod antenna PFA / 78mm		Horn Antenna Φ76mm / Φ96mm / Φ121mm/Special CustomParabolic antenna Φ196mm /Φ242mmHorn Antenna Φ76mm / Φ96mm / Φ121mm/Special CustomViton / (-40~130) ℃Horn antenna with 76mm/ 96mmHorn antenna with 76mm/ 96mm/ special custom
Accuracy:± 5mm± 3mm±3mm±15mm±15mm±15mm± 3mm± 3mm± 10mm
Medium temperature:-40℃~130℃-40℃~130℃(Standard type)
-40℃~250℃(High-temperature type)		-40℃~130℃(Standard type)
-40℃~250℃(High-temperature type)		-40℃~130℃(Standard type)
-40℃~250℃(High-temperature type)		-40℃~130℃(Standard type)
-40℃~250℃(High-temperature type)		-40℃~130℃(Standard type)
-40℃~250℃(High-temperature type)		-40℃ ~ 130℃-40℃ ~ 100℃40℃ ~ 100℃
Medium pressure:-0.1~0.3 MPa-0.1 ~ 4.0 MPa-0.1~2.0 MPa-0.1~4.0 MPa (Flat flange)
-0.1~0.3MPa (Universal flange)		-0.1 ~ 0.3 MPa-0.1 ~ 4.0 MPa (Flat flange)
-0.1 ~ 0.3 MPa (Universal Flange)		-0.1~4.0 MPaNormal-pressure Normal-pressure
Signal output:4… 20mA /HART （2-wire / 4-wire）
RS485/ Modbus		4… 20mA /HART（2-wire / 4-wire）
RS485/ Modbus		4… 20mA /HART（2-wire / 4-wire）
RS485/ Modbus		4… 20mA /HART （2-wire / 4-wire）
RS485/ Modbus		4… 20mA / HART (2-wire / 4-wire )
RS485/ Modbus		4… 20mA /HART (2-wire / 4-wire )
RS485/ Modbus		4… 20mA/HART (2-wire / 4-wire )
RS485/ Modbus		RS485 / Modbus ( 6~24V DC)
4~20mA / Hart Two-wire ( 24V DC)		RS485 / Modbus ( 6~24V DC)
4~20mA / Hart Two wire ( 24V DC)
Power supply:2-wire（DC24V）/ 4-wire（DC24V /AC220V）2-wire（DC24V）/ 4-wire（DC24V /AC220V）2-wire（DC24V）/ 4-wire（DC24V /AC220V ）2-wire（DC24V）/ 4-wire（DC24V /AC220V）2-wire（DC24V）/ 4-wire（DC24V /AC220V）2-wire（DC24V）/ 4-wire（DC24V /AC220V）2-wire（DC24V）/ 4-wire（DC24V /AC220V）(6 – 24V) DC  / Four-wire
24V DC / Two wire		(6 – 24V) DC  / Four-wire
24V DC / Two wire
Shell:Aluminum / Plastic / Stainless steelAluminum / Plastic / Stainless steelAluminum / Plastic / Stainless steelAluminum / Plastic / Stainless steelAluminum / Plastic / Stainless steelAluminum / Plastic / Stainless steelAluminum / Plastic / Stainless steelAluminum / Plastic /Single chamberAluminum / Plastic / Single chamber
Process connection:Thread, Flange Thread, Flange FlangeUniversal FlangeThread, Universal FlangeThread, FlangeFlange Thread G1½ A″ /Frame /Flange Thread G1½ A″ /Frame /Flange

– 6 GHz

Series
SIRD-801 		SIRD-802SIRD-803SIRD-804 SIRD-805 SIRD-806
Applicable medium:Liquid, slightly corrosive liquidLiquid, especially for corrosive liquidLiquid, especially with pressure and Volatile LiquidSolid particles or block material,
And it is not suitable for solid powder		Liquid, especially suitable for low dielectric constant, sticky, with mixing liquidSolid, especially suitable for high temperature conditions
Measuring range:20m20m35m35m20m15m
Antenna:The Rod Antenna ( PP/PTFE )The Rod Antenna (PTFE)The Horn AntennaThe Horn AntennaThe Horn AntennaThe Horn Antenna
Accuracy:±10mm± 10mm± 10mm± 20mm± 10mm± 20mm
Medium temperature:(-40 ~ 130) ℃-40℃~130℃（Standard type）
-40℃~180℃（High temperature type）		-40℃~130℃（Standard type）
-40℃~250℃（High temperature type）		-40℃~130℃（Standard type）
-40℃~250℃（High temperature type）		-40℃~130℃（Standard type）
-40℃~250℃（High temperature type）		(-40 ~ 400) ℃
Medium pressure:(-0.1 ~ 0.3) MPa(-0.1 ~ 1.6) MPa(-0.1 ~ 4) MPa(-0.1 ~ 0.3) MPa(-0.1 ~ 4) MPa(-0.1 ~ 0.3) MPa
Signal output:(4 ~ 20) mA/HART(4 ~ 20) mA/HART(4 ~ 20) mA/HART(4 ~ 20) mA/HART(4 ~ 20) mA/HART(4 ~ 20) mA/HART
Power supply:Two-wire (DC24V)
Four-wire（DC24V / AC220V）		Two-wire (DC24V)
Four-wire（DC24V/AC220V）		Two-wire (DC24V)
Four-wire（DC24V/AC220V）		Two-wire (DC24V)
Four-wire（DC24V/AC220V）		Two-wire (DC24V)
Four-wire（DC24V/AC220V）		Two-wire (DC24V)
Four-wire（DC24V/AC220V）
Shell: Aluminum /Plastic / Stainless steelAluminum / Plastic / Stainless steelAluminum / Plastic / Stainless steelAluminum / Plastic / Stainless steelAluminum / Plastic / Stainless steelAluminum / Plastic / Stainless steel
Process connection:Flange (optional) / ThreadWith PTFE plate flangeFlange (optional) / ThreadUniversal joint flangeFlangeFlange

Industrial applications of Radar Type Level Transmitters

Radar level sensors have a very wide range of applications. Almost all media can be measured. This is something other types of meters can only look up to.

It can measure not only spherical tanks and horizontal tanks, but also the liquid level measurement of cylindrical tanks, cylindrical cone tanks, etc.

In terms of tank function, the liquid level in storage tanks, buffer tanks, microwave tubes, and bypass pipes can be measured.

As far as the measured medium is concerned, liquid, particle, slurry, etc. can be measured.

  1. Steel industry

Production processes:
Coal coking: coal preparation bunker, coke bunker, gas tank, coal tar and crude benzene tank
Sintering plant: sintered material mixing bin, cold return ore, pelletizing bin
Ironmaking plant: ironmaking intermediate warehouse, blast furnace material level, etc.

Working characteristics:
Solid material measurement, strong dust, low dielectric constant, long range.
Volatile crystallization of tar and crude benzene;
High temperature and dust adhesion of blast furnace material level;

Selection application:
Solid measurement is mainly based on high-frequency pulse radar level meter.
Guided wave radar level meter can be used for crude benzene and coal tar.

  1. Coal industry

Production link: raw coal bunker, pulverized coal bunker, coal gangue storage level, coal washing pool.
Working condition characteristics: typical solid material measurement, strong dust, low dielectric constant. Long range.
Selection and application: high-frequency pulse radar level meter is mainly used.

  1. Cement industry

Production link: raw material warehouse, raw material homogenization warehouse, clinker warehouse, finished product warehouse, fly ash warehouse, raw coal warehouse, gypsum warehouse, cement slag warehouse
Working condition characteristics: Typical solid material measurement, strong dust, low dielectric constant, long range.
Selection application: High-frequency pulse radar level meter is mainly used.

  1. Power industry thermal power, hydropower, biological power generation

Production processes:
(thermal power) raw coal and pulverized coal silo, circulating water pool, low and high water level, limestone powder silo, ash hopper material level, ash silo, slag silo, desulfurization tower liquid level

Working characteristics:
Solid material measurement, strong dust, low dielectric constant, long range.
Low water level, high temperature and high pressure;
Desulfurization tower liquid level foam, water vapor, crystallization, spray interference, side loading

Selection application:
The measurement of solid materials is mainly based on high-frequency pulse radar level meters.
High and low water level application of guided wave radar;
The low frequency radar level gauge is commonly used in the desulfurization tower liquid level;

  1. Non-ferrous metallurgy industry – aluminum, nickel, zinc, and titanium industries

Production processes:
(Aluminum production) slurry tank, dissolution tank, flash tank, post-dissolution tank, flocculation tank, settling tank, decomposition tank, alumina powder silo.

Working characteristics:
Various chemical reaction environments have high temperature, strong water vapor, stirring or corrosion factors

Selection application:
For the influence of high temperature water vapor, refer to factors such as corrosion, measuring range, stirring, and hanging material;
Choose between guided wave radar or low frequency radar level gauge.
High-frequency radar level gauges are still preferred for solids measurements.

  1. Water conservancy industry

Applications: Hydrological monitoring, flood control alarm, farmland irrigation

Characteristics of working conditions: The signal transmission is far away, the power supply voltage is low, and the installation position is affected by the embankment and dam. The radar wave with small beam angle is preferred.

Selection application: choose high-frequency radar level gauge with MODBUS protocol

  1. Food and pharmaceutical industry

Production processes:
Edible oil tank, soybean meal storage tank

Working characteristics:
Simple tank environment, or with precision requirements, antenna hygiene requirements in the pharmaceutical and food industries

Selection application:
The high-frequency radar level meter is preferred for the measurement environment with high precision;
If there are hygienic requirements, an antenna with a sealed material that meets hygienic conditions should be selected;

  1. Industrial petrochemical, coal chemical

Production processes:
Petrochemical: crude oil depot, gasoline tank, diesel tank, natural gas tank, etc.
Coal coke chemical industry: refer to the coal industry
Calcium carbide chemical industry: coal bunker, calcium carbide bunker, etc.

Working characteristics:
Solid material measurement, strong dust, low dielectric constant, long range.
The measurement environment of various oil depots is simple and may have accuracy requirements
There is pressure in the natural gas spherical tank, and the dielectric constant is small
There is oscillating interference echo in gas tank measurement
Various chemical reactor conditions are different

Selection application:
The measurement of solid materials is mainly based on high-frequency pulse radar level meters.
For various oil depots with precision requirements, high-frequency radar is preferred for spherical tanks;
Gas cabinets that are prone to oscillating interference signals also have limited selection of high-frequency radars;
The chemical reactor is selected according to the actual conditions and parameters;

  1. Environmental protection and water treatment industry

Processing link:
Water collecting well, coarse grid, fine grid, biochemical reaction pool, mud flushing pool, sludge pool, well dissolving medicine pool.

Working characteristics:
Except for ultra-long-range and narrow spaces such as water collection wells, other environments are relatively simple.

Selection application:
The water collecting well can choose guided wave radar or high-frequency radar level gauge according to the range requirements. Generally, ultrasonic level gauges are more commonly used in simple environments.

  1. Semiconductor industry

Production link: silicon micropowder warehouse
Working condition characteristics: very low dielectric constant, strong dust
Selection application: high frequency radar level meter

Radar Type Level Transmitters Applications

  • Liquids with foam, gases (CO2,methane) and other fumes
  • Highly corrosive liquids such as acids and solvents
  • High temperature applications up to 350F such as asphalt
  • Slurries
  • Acids, Caustics and Solvents
  • Vacuum applications
  • Diesel crude oil
  • Sanitary applications
  • Oil-water interface monitoring and detection

Extended reading: Hydrostatic Level Measurement

Ordering Information

When ordering Radar Type Level Transmitters, we need to consider the following factors:

  1. Application medium and measuring range:
    The physical properties of the liquid medium to be measured have a great influence on the measurement range. Liquids are usually divided into four categories: A, B, C, and D.

Class A: non-conductive liquid, the dielectric constant is less than 1.4, which has a great influence on the measurement distance, and the measurement range is
The circumference is small. such as propane.

Class B: non-conductive liquid, the dielectric constant is about 1.9~4, which has a great influence on the measurement distance.
The volume range is medium. Such as gasoline, oil, etc.

Class C: The dielectric constant is about 4~10, which has little influence on the measurement distance and has a large measurement range. like
Concentrated acid, organic solvent vinegar, ethanol, acetone, oil-water mixture, etc.

Class D: conductive liquid, dielectric constant > 10, little influence on the measurement distance, the most measuring range
big. Such as aqueous solution, diluted acid and alkali, etc. ·

When the liquid surface of the tank is smooth. The measurement range of Class A liquid is 5m. For Class B fluids
The volume measurement range is 10m. Class C liquid 15m. Class D liquids can reach 20m. When the liquid level fluctuates, the corresponding measurement range should be appropriately reduced.

  1. Process temperature and process pressure
    Radar Type Level Transmitters are suitable for high temperature and high pressure measurement. However, the temperature and pressure of the tank need to be clearly confirmed.
  2. Antenna style
    The radar level gauge consists of electronic components, waveguide connectors, mounting flanges and antennas.
    The shape of the antenna determines the thin focus and sensitivity. Therefore, the choice of antenna is particularly important.

3.1 Flare Antenna
The horn antenna is suitable for most occasions and has the advantages of good focusing, stable physical and chemical properties, durability and firmness. But it is not suitable for the measurement of corrosive media.

3.2 Rod Antenna
Rod antennas are chemically stable, easy to clean and insensitive to condensation. Suitable for corrosive media.

3.3 Under-the-flange antenna
The flange-mounted antenna is mainly used for the measurement of strong corrosive media.

3.4 Parabolic Antenna
The parabolic antenna has good focusing and is not affected by heating steam, and is especially suitable for in-tank measurement of large containers with heating steam, such as the measurement of residual oil, asphalt, etc., and the measurement range can reach 40m.

3.5 Antenna with stilling pipe or bypass pipe
Install a casing for the antenna. The casing is equivalent to a wire that transmits radar signals. It is suitable for occasions where the surface of the medium fluctuates greatly or the dielectric constant is small.

  1. Display and output signal requirements.
    Our Radar Type Level Transmitters are generally configured with local digital displays. A split display can also be configured if required by the customer.
    Support 4-20mA, 485 and other signal output.
  2. Installation method and installation size.
    Radar Type Level Transmitters support flanged, threaded, bracket mounts. When ordering Radar Type Level Transmitter, customers need to confirm the size with the manufacturer in advance.
  3. Special requirements.
    For example, anti-corrosion, explosion-proof, sanitary and so on.

Extended reading: How to convert a 4-20mA to 0-10V /1-5V signal?

Radar Level Measurement and guide wave radar level measurement Image source: https://instrumentationtools.com/radar-level-measurement/

Very short microwave pulses with very low energy are transmitted and received through the antenna system. The radar wave runs at the speed of light. The operating time can be converted into level signals by electronic components. A special time extension method can ensure stable and accurate measurement in a very short time.

Electromagnetic waves propagate in the air at the speed of light. The distance between the radar level gauge and the surface of the material can be expressed by the following formula: 　　

D = (1/2)*CT

In the formula:

D ———the distance between the radar level gauge and the surface of the material; 　　

C ———Speed of light 　　

T ———Pulse time.

Then the liquid level is: 　　L = E-D

In the formula:

L — liquid level; 　　

E ———The total height of the tank; 　　

D ———Air height.

Even in the presence of false reflections, the new micro-processing technology and the unique ECHOFOX- software can accurately analyze the level echo. By inputting the size of the container, the distance value can be converted into a signal proportional to the level. The instrument can be debugged with empty positions.

Radar Type Level Transmitters have the advantages of high precision, long life, low maintenance, high performance and so on. Widely used in the industry. Continuous measurement can be performed in harsh environments such as high temperature, high pressure, steam, vacuum and high dust. However, different models of Radar Type Level Transmitters are selected in different environments, and the antennas used are also different.

  1. Rod antenna

Insulated rod antennas are usually made of polymer materials such as polytetrafluoroethylene and polypropylene. Good corrosion resistance. Can be used in strong acid, alkali and other media.

However, the microwave emission angle is relatively large (about 30°), and there are many side lobes. For the case where the structure of the tank is more complicated. There will be more interference echoes. The signal-to-noise ratio is small and the precision is low.

But easy to clean. It is often used to measure tanks and corrosive media with good operating conditions, large diameters, and small measuring ranges.

If the measured medium is volatile and condensed, it is better to choose a rod antenna or a water drop antenna.

  1. Flare antenna

At the same frequency, the larger the diameter of the horn, the smaller the emission angle. If it is a high frequency radar level gauge, the emission angle is smaller and the accuracy is higher.

Most economical radar level gauges use microwave frequencies of 5.8GHz or 6.3GHz. Its emission angle is large, and it is easy to generate interference echoes on the container wall or internal components.

Although the horn antenna increases can reduce the emission angle. But the volume increases and the installation is inconvenient. And the improvement is limited.

Using high-frequency radar, the launch angle can reach 8°. This enables high measurement accuracy even when measuring the level of long and narrow tanks.

If it is used in a large-range measurement site, choose a radar level meter with a large horn antenna. Small horn antennas are suitable for small containers.

If the fluidity of the measured medium is poor and there is a phenomenon of hanging material, then choose a horn or a rod radar level gauge.

  1. Parabolic antenna

This is a new type of antenna that has been introduced recently, and is mostly used in radars that transmit at high frequencies. Because its emission angle is only 7°. Ideal for measuring precise targets and measuring around obstacles.

But its antenna size is large. If the X-band is used, the diameter is up to Φ454mm, and the opening size should be larger than 500mm, which is not very convenient for installation and use.

  1. Plane antenna

The planar antenna adopts planar array technology. That is, a multi-point emission source. Compared with a single-point emission source, it is measured on a plane. rather than a definite point.

With the corresponding electronic circuit, the measurement accuracy of the radar level gauge can reach ±1mm. It can be used for precision metering of storage tanks. Mainly used for metrology-grade radar level gauges. Planar antennas are suitable for a variety of working conditions.

Extended Reading: FMCW Radar for High Temperature Level Sensor

  1. Sleeve antenna

When the dielectric constant is small (1.6~3) or the liquid surface produces continuous eddy current or the device in the container causes false reflection, this type of instrument should be selected.

The casing has a focusing effect on the radar wave, and the antenna is installed in the still-pipe or bypass pipe.

The inner diameter of the casing has an effect on the propagation time of the radar wave. Therefore, when setting the parameters, the parameters of the inner diameter of the casing should be set. Compensation for in-travel time.

In addition, this type of antenna requires that the measured medium has good fluidity and is not easy to hang.

If the container under test has a stirring paddle. And the radius of rotation of the blade is almost equal to the diameter of the tank. Then the echo of the radar level gauge will be seriously disturbed. At this time, the still-pipe radar level gauge is used.

  1. Guided wave radar antenna

Sending and receiving electromagnetic waves through guided metal or cables is a contact measurement.

Because it has little effect on dust, steam, and the adhesion medium on the probe. Therefore, it is more widely used in solid material level and liquid level measurement with small dielectric constant.

The dual-cable guided wave radar level gauge uses the change of measuring capacitance to measure the level of the liquid level. The medium between the two electrodes is the liquid and the gas above it. Suitable for level measurement of corrosive and high pressure media.

Fundamentally solve the influence of temperature, humidity, pressure, material conductivity and other factors on the measurement process. Therefore, it has extremely high anti-interference and reliability.

Coaxial tube radar level gauge is a guided wave radar level gauge equipped with a coaxial tube probe. It is used for liquid level measurement and control of liquids with low dielectric constant or surface fluctuations. Such as If the dielectric constant of the measured material is too low, the general type of radar level meter is not suitable.

Extended Reading: Guided-wave radar (GWR) level transmitter working principle

Most of the time, people don’t think of using radar level sensors as level switches.
The output of radar liquid level sensor is mostly 4-20mA.
However, if the customer’s working conditions require output switching. It can also be customized.
For example, we can add a secondary gauge to the output of the radar level sensor. Convert the current signal into a digital signal.

Extended reading: Float Level Sensors – Single and Multipoint

Radar Type Level Transmitters can be used not only in various tanks. It can also be used in various storage tanks.

Extended Reading: Featured Silo Level Sensors

Different storage tanks have different types of Radar Type Level Transmitters.

A spherical tank, also known as a spherical container, has a spherical shell.
This kind of storage tank is mainly used for the storage and transportation of various gases, liquids and liquefied gases. It is widely used in chemical, metallurgy, petroleum and other industries.

Vaulted tank, also known as vaulted storage tank. It refers to the steel container with the top of the storage tank in the shape of a spherical tank and the tank body in the shape of a cylinder.
This type of storage tank is widely used in the fluid industry, such as the most common type C liquids. In addition, refineries also commonly use vaulted tanks to store diesel fuel, fuel oil, and more.

Floating roof tank, also known as floating roof storage tank. It is divided into inner floating roof tank and outer floating roof tank.

An internal floating roof tank is a floating roof tank with a tank top inside. Its top is a combination of a floating roof and a vault. The inside is a floating roof and the outside is a vault.

The floating roof of an external floating roof tank is a floating roof. It floats on the surface of the liquid storage and floats up and down as the liquid flows in and out. In refineries, these two types of storage tanks are often seen.

Horizontal storage tank. It is mainly composed of tank body, accessories and brackets. It is mainly used in the petrochemical industry for the storage of reaction media, crude oil, petroleum products, etc.

Vertical storage tank. It is mainly composed of foundation, tank bottom, tank wall, tank top and accessories. It is often used as a large oil tank for the petroleum industry. If it is divided by the structure of the tank top, vertical storage tanks can be divided into internal floating roof tanks, external floating roof tanks and vaulted roof tanks.

There are not many types of common measurement tanks for Radar Type Level Transmitters. However, different companies will install some auxiliary equipment inside according to the needs of the work, such as the most common heating coils, agitators, and so on. Therefore, when installing the radar level gauge, not only should pay attention to the shape and size of the storage tank, but also pay special attention to the internal structure.

Extended reading: Industrial Tank level indicators and Tank Level Gauges

More Featured Level Transmitters for Sale

SI-U01 Float Level Sensor
LR series Integral flange Magnetostrictive level sensor
LT series Digital Display Magnetostrictive liquid level sensor
SI-U02 Multi-Point Liquid Level Float Switch
ULT-200A Ultrasonic fuel tank level sensor
Portable Ultrasonic Liquid Level Indicator

HS-ULC-Pro Ultrasonic Non-contact Liquid Level Controller
HS-ULC Ultrasonic Level Switch-External Mounted
HS-2000 Ultrasonic Tank Level Sensor-External Mounted
Differential pressure(DP) level transmitte
Remote Seal Differential Pressure Transmitter
SI-151 Hydrostatic Level Sensor

Read more about: Working Principle Of High Temperature And High Pressure Capacitive Level

Frequently
Asked
Questions

Help Center

We have two kinds of radar level transmitters:

  • Noninvasive or Non-contact Systems
  • Invasive or Contact System

Extended reading: Hydrostatic Level Measurement

The radar transmitter uses a high-frequency oscillator as a microwave generator. The generator produces microwave
shoot down through the antenna. When microwaves encounter obstacles, some of them are reflected back. According to the time difference between the transmitted wave and the reflected wave (ie microwave pulse travel). to calculate the distance to the material surface.

Extended reading: Amazing Solutions for Continuous Liquid Level Measurement

There are 7 main types of level transmitters that Sino-Instrument offers. Each type of transmitter works in a different way, and makes it useful for different types of processes.

For more about: Types of Level Transmitters

Difference 1.
Different measuring ranges Ultrasonic liquid level measuring range: 0-50 meters;
The radar level gauge can measure all media with medium constant >1.2 in vacuum. The measuring range can reach 120 meters.

Difference 2.
The ultrasonic level gauge emits different substances by the sensor (transducer) to emit sound waves. After being reflected by the liquid surface, it is received by the same sensor or ultrasonic receiver.
The radar level gauge emits very short microwave pulses with very low energy, which are transmitted and received through the antenna system. The radar waves travel at the speed of light.

Difference 3.
Ultrasonic level gauges are widely used to measure the height of various liquid and solid materials.
Water and sewage treatment: pump room, water collection well, biochemical reaction tank, sedimentation tank, etc.;
Electric power, mining: mortar pool, coal slurry pool, water treatment, etc.
Radar level gauges can measure liquid and solid media.
For example: crude oil, slurry, raw coal, pulverized coal, volatile liquid, etc.

Read more about: Ultrasonic VS Radar level transmitter-different applications

Extended reading: Ultrasonic liquid level sensors

Extended Reading: Dielectric constant for radar level transmitter

About Non-Contacting Radar, Emerson also has a very comprehensive introduction. You can refer to this.

Sino-Inst offers over 10 Radar level transmitters for level measurement. About 50% of these are Radar level meters, 40% is the tank level sensor.

A wide variety of radar level meters options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of radar level measurement instrumentation, located in China.

Request a Quote

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Wastewater Level Sensor for Septic Tank-Sewage Holding Tank

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Wastewater level sensor occupies a large proportion in sewage treatment applications. It is used in almost all aspects of sewage treatment. In sewage treatment, the level of waste water, sludge, chemical solutions, etc. needs to be measured. Sewage lift station and wastewater treatment plant often use radar, ultrasonic, pressure sensor, etc. To monitor the liquid level.

In the sewage treatment system using automatic control. The wastewater level sensor is used to measure the liquid level. Many also involve the start and stop of interlocking pumps and the opening and closing of control valves in automatic control.

The following combined process analysis, the selection of wastewater level sensor.

RFQ More level sensors

Featured Wastewater Level Sensors

SI-PCM260 Deep Well Water Level Sensor
SI-PCM261 Submersible Pressure Transducer
SI-10 Liquid pressure sensor
SI-151 Hydrostatic Level Sensor
SIRD-908 Radar Water Level Sensor
SI-U03 Float Switch Water Level Controller
LT series Digital Display Magnetostrictive liquid level sensor
SI-U01 Float Level Sensor
ULT-100A Ultrasonic Level Transducer
Portable Ultrasonic Liquid Level Indicator
HS-2000 Ultrasonic Tank Level Sensor-External Mounted
80GHz FMCW Level Radar
Remote Seal Differential Pressure Transmitter
ULT-200 Ultrasonic Level Detector
SIRD-701 Guided Wave Radar Level Sensor
Magnetic Level Gauge/Indicator
Differential pressure(DP) level transmitter
SI-U02 Multi-Point Liquid Level Float Switch

Selection of Level Sensors for Wastewater Treatment

Sewage treatment projects involve the measurement of various process parameters such as liquid level (difference), flow, pressure, temperature, concentration (including PH, dissolved oxygen, etc.), turbidity and so on.

Because the process of sewage treatment involves many occasions that need to measure the liquid level. Also because of the characteristics of the process of sewage treatment itself. In the selection process, it is necessary to select a suitable level gauge according to the characteristics of each process and medium. It will have a great impact on the accuracy, reliability and stability of process measurement and economic life.

It is recommended to choose a level gauge with high accuracy, low maintenance, and long service life as far as possible when the budget permits. The liquid level measurement and control of the entire sewage treatment can be operated reliably, stably and safely.

Pay attention to the following points when selecting Level Sensor

  • Measurement object. Such as the physical and chemical properties of the measured medium. As well as working pressure and temperature, installation conditions, the speed of liquid level changes, etc.;
  • The sensor must be able to measure sewage. The acid, alkali and small particles in the sewage have no influence on its measurement accuracy and life.
  • The sensor has high measurement accuracy, easy to install and easy to adjust.
  • The Level Sensor display is intuitive and has analog output and alarm output functions.
  • Measurement and control requirements. Such as measuring range. Measurement (or control) accuracy. On-site instructions, remote instructions. The interface with the computer. Safe anti-corrosion. Reliability and ease of construction.

Extended reading: sludge blanket level detector

Wastewater Level Sensors Types

In sewage treatment, the level of waste water, sludge, chemical solutions, etc. needs to be measured. In the sewage treatment system using automatic control. The Level Sensor is used to measure liquid level. Many also involve the start and stop of interlocking pumps and the opening and closing of control valves in automatic control.

Compared with other types of measuring instruments, there are many types of level gauges suitable for sewage treatment projects. There are two types of contact and non-contact measurement.

All of the above must be considered. Pay attention to the physical and chemical properties of different measured liquids according to different types of Level Sensors.

The following will analyze the selection of the sewage treatment Level Sensor according to the combined process.

Magnetic flap Level Sensor works according to the principle of buoyancy and magnetic coupling.

When the liquid level in the measured container rises and falls. The float in the main pipe of the level gauge also rises and falls.

The permanent magnetic steel in the float is transferred to the field indicator through magnetic coupling. The red and white turning columns are driven to turn over 180.

When the liquid level rises. The turning column turns from white to red.
When the liquid level drops, the turning column turns from red to white.

The red and white boundary of the indicator is the actual height of the medium liquid level in the container, so as to realize the indication of the liquid level.

Features:

  1. The structure is simple. The display is clear. The reading is intuitive. Especially suitable for on-site display.
  2. There are few openings in the equipment. Generally, a magnetic flap level gauge with remote output is used. It can be monitored on site and remotely.
  3. According to the condition of the medium. For example, the medium that is easy to be fouled and clogged. The main pipe needs to be cleaned regularly to remove the sediment in the pipe. To ensure the accuracy of the measurement. In the sewage treatment process. Magnetic flap Level Sensor is often used in chemical dissolving tanks. Liquid level measurement of acid tank\alkali tank, etc.

Extended reading: Water Tank Level Controller

The static pressure type liquid level measurement method is based on the principle that the static pressure of the liquid column is proportional to the height of the liquid column.

The liquid level measurement is achieved by measuring the static pressure generated by the height of the liquid column.

Differential pressure Level Sensor is used when the liquid level in the container changes. The static pressure generated by the liquid column also works according to the principle of change.

The static pressure type Level Sensor measures the liquid level by measuring the static pressure generated by the liquid level height.

According to P=pgh,
And the density of the liquid P.
The acceleration of gravity g is known.
As long as the pressure P is measured, the liquid level h can be calculated.

One kind of pressure instrument used for liquid level measurement is Submersible Level Sensor.

That is, put the liquid level measuring instrument into the medium of the liquid level to be measured. As the liquid level changes. Pressure detection elements such as diffused silicon in the pressure transmitter convert the static pressure into a resistance signal for liquid level detection. Submersible Level Sensor can be directly put into the measured medium.

Features of Submersible Level Sensor.

  • The structure is simple. Adopt solid structure. No moving parts.
  • It is quite convenient to install and use. long lasting.
  • The measurement range is relatively wide. It can measure from water and oil to phases with higher viscosity, etc.
  • It is not affected by blistering, deposition, and electrical durability of the measured medium. No material fatigue and wear. Insensitive to vibration and shock.
  • The price is cheap. The reliability is relatively high.
  • When installing, pay attention to choosing a place where the fluid is relatively stable and the fluctuation is small. if
  • It is inevitable to avoid the impact of water flow, and when friction and vibration, it is necessary to install an isolation tube. Reduce the impact of water flow. Ensure the accuracy and stability of the measurement.
  • Install the plunger type liquid level timer. It is best to be 100mm to 200mm away from the bottom of the tank or tank. In order to reduce the sedimentation of silt and medium at the bottom of the tank or tank, which affects the accuracy of the measurement.
  • In an environment with poor water quality. Especially when the medium has a lot of suspended solids and impurities. Allow
  • Easy to block the pressure tapping hole. Affect measurement accuracy. The level gauge needs to be cleaned regularly and the pressure tapping hole should be cleared. To ensure the accuracy and stability of the measurement.

The pressure type Level Sensor is suitable for use in processes with better water quality. For example, the supernatant collection tank, filter tank. Clear pool, drain pool and SBR pool. By installing isolation pipes to avoid impurities in the sludge at the bottom of the pool, it can also be used in the thickening tank with stirring.

Float level sensor is a kind of continuous liquid level measurement sensor. Also called float level switch, float level gauge, float level transmitter.

Float level sensors are continuous level sensors. It can display the liquid level percentage, 4~20mA current and liquid level value on the spot. Output the switching value signal to conduct liquid Bit switch control. Low-cost. Single-point or multi- point measurement and control optional.

  1. It is suitable for the liquid level measurement of the liquid medium in the container except for the on-site display. It can also be equipped with remote transmitter, liquid level controller and other functions.
  2. The display is intuitive and eye-catching. The display direction can be changed according to user requirements.
  3. Large measuring range. Not limited by the height of the container.
  4. The display component is completely isolated from the measured medium. Therefore, the sealing is good and reliable.
  5. Simple structure, easy installation and easy maintenance.
  6. Corrosion resistance and explosion-proof.

Ultrasonic Level Sensor is a non-contact meter that uses the principle of echo ranging.

The echo ranging principle is also called the travel time or propagation time measurement principle.

It emits energy waves through a device that can emit energy waves (usually pulse signals). The energy wave is reflected by an obstacle. The reflected signal is received by a receiving device.

Determine the level change according to the time difference of the energy wave movement process. The energy wave signal is processed by the electronic device, and finally converted into an electrical signal related to the level.

The level gauge that uses ultrasonic waves as energy waves is the Ultrasonic Level Sensor.

Ultrasound uses gas (in most cases, air is used as the propagation medium. Changes in air pressure (vacuum), temperature, humidity, and airflow will change the propagation speed of ultrasonic waves.

Features of Ultrasonic Level Sensor

  • Ultrasonic Level Sensor can achieve non-contact measurement. Stable and reliable operation: Ultrasonic Level Sensor is installed above the silo and liquid tank. It does not directly touch the material, which overcomes the disadvantages of other models of Ultrasonic Level Sensor that directly touch the material.
  • The range that can be measured is large. Liquid, block, powder level can be measured.
  • It can measure continuously at fixed points. And can conveniently provide remote measurement and remote control measurement signals.
  • The installation is simple and convenient. And no security protection is required.

The antenna of the radar sensor emits electromagnetic wave signals in the form of beams. The emission wave is being measured
The surface of the material is reflected. The reflected echo signal is still received by the antenna.

Every point in the transmitted and reflected beams is collected by ultrasonic sampling.

The signal is processed by the intelligent processor to get the distance between the medium and the probe. It is sent to the terminal display for display, alarm, operation, etc.

The distance D from the surface of the material is proportional to the time travel T of the pulse:

D=C×T/2

Where C is the speed of light and E is known due to the distance of the empty tank. Then the level L is: L=E-D

Features of Radar Level Sensor:

  • Radar Level Sensor adopts integrated design. There are no moving parts. There is no mechanical wear. Long service life.
  • Due to the characteristics of electromagnetic waves, it is not affected by the environment. Therefore, its measurement applications are relatively wide. The probe of Radar Level Sensor has no contact with the surface of the medium. It is a non-contact measurement. It can accurately and quickly measure different media. The probe is hardly affected by temperature, pressure, gas, etc. It can change greatly under bad working conditions. Use in occasions where the ultrasonic level gauges such as water vapor, steam, and foam are not competent.
  • Radar Level Sensor is also suitable for use in occasions where there is a stirrer and the liquid level changes impermanently.
  • Radar Level Sensor is relatively expensive, but it can be applied to almost every process level control process of sewage treatment.

About Water Level Sensor Types and how they work. OMEGA Engineering has a good introduction video. Let’s take a look.

Ultrasonic Septic Tank Sensor

Septic tank ultrasonic level meter is used as an instrument to intelligently detect the height of the septic tank. Played a vital role in the maintenance of public toilets.

In the previous toilet maintenance, the manure trucks were cleaned regularly and fixedly. Doing so will inevitably cause some waste of resources.

Install septic tank ultrasonic level gauges in public toilets. The liquid level of the manure tank can be monitored in real time. It will automatically alarm when it reaches a certain height. The transmission system is connected to the control center. The front calls the police and the rear supports.

This can greatly save manpower and material resources. It is of great significance for energy saving, environmental protection and resource saving.

Septic tank ultrasonic level meter needs to be equipped with automatic alarm device or SMS alarm device. Ultrasonic module with 485 communication is used for liquid level monitoring. And through multiple communication modules with 485, the liquid level is monitored uniformly by the unified terminal system. This can not only display in real time. It is also possible to remind the user management personnel through a text message reminder or terminal alarm device when the septic tank is almost full.

Septic Tank Alarm Float Switch

The float level switch is specially used for liquid level detection of various medium and small normal pressure and pressure liquid storage tanks, remote transmission of on-site indicator signals, and liquid level alarm. It can be applied to various sanitary, toxic, corrosive media and explosive gas dangerous places. There are also many types of installation. Suitable for various forms of containers.

External Tank Level Indicator

HS-2000 Ultrasonic Tank Level Sensor-External Mounted

The external tank level indicator is a new type of non-intrusive ultrasonic level measurement system. This is a real non-invasive, non-contact measurement method.

Just install the measuring probe on the outer wall of the bottom of the tank or container. The reflection and transmission characteristics of ultrasonic waves are used to realize the measurement of the liquid level inside the storage tank.

The calculated liquid level value is displayed locally, and a remote signal is output. The meter can output the measurement result to the control system through 4-20 mA analog signal, HART, RS-485 and other interfaces. At the same time, data can also be sent to the Internet via wireless transmission via WIFI, GPRS and NBIOT.

When the ultrasonic wave emitted by the probe propagates to the inner wall of the bottom of the container. The first reflected echo is generated due to the change of the propagation medium. After that, the ultrasonic wave continues to propagate in the measured liquid medium. When propagating to the gas-liquid interface, the propagation medium changes again. Produce a second reflection echo.

Assume that the time difference between the first reflected echo and the second reflected echo is T. According to the propagation speed c of the ultrasonic wave in the measured liquid. The liquid level value L =c*T/2 can be obtained in the container.

The advantage of this liquid level measurement method is that there is no need to open holes or install flanges for the container to be tested. The internal liquid level information can be obtained directly from the outside of the container. The non-intrusive liquid level measurement is truly realized.

Portable Ultrasonic Liquid Level Indicator

Marine Holding Tank Level Indicator

Portable ultrasonic liquid level indicator is best choice for tanks or pipes level measurement. It is designed to measure the presence or absence of liquid at a certain height position in a tank or in pipelines. Non-contact ultrasonic detection technology. SI-ML works perfect for detection of dangerous toxic or corrosive liquids. Under ordinary conditions, the maximum wall thickness of measurable containers is 30mm. The product is suitable for the detection of various types of liquids. Liquids are non-crystalline or other particulate matter. For example CO2 Tank. Thanks to non-contact detection technology, this level indicator is ideal for detecting hazardous toxic or corrosive liquids.

How to Measure Ground Water Level ?

Dynamic monitoring of groundwater level:

It is advisable to use existing water wells, natural outcrops of groundwater, or drilling and exploratory wells in the project. When the borehole is easy to be blocked, a filter can be installed in the borehole for monitoring.

Deep Well water level sensor is to apply Hydrostatic Level Sensor to deep well. Well water level sensor submerged in deep well work together with submersible water pump. Range within 300m ～ 1000m.

The groundwater level online monitoring system is widely used in underground water deep well water level measurement, mine water level gauge deep well measurement, and geothermal well water level measurement.

The groundwater level online monitoring system is based on the principle of hydrostatic pressure in which the pressure is proportional to the water depth. The water pressure sensitive integrated components are used as the sensor probe of the deep well water level measuring instrument.

When the sensor probe is fixed at a certain measuring point underwater. The height of the water column pressure above the measuring point plus the height of the point. The water level (the distance from the water surface to the wellhead) can be measured indirectly. The direct measurement is above the sensor probe The actual height of the liquid level in the deep well.

FOGRod

The FOGRod is a wastewater level sensor manufactured by Wastewater Level. Unlike most level sensors it has no moving parts, sensors or electronics in the wet well.

The FOGRod hangs in a wet well much like a float switch or ultrasonic transducer and connects to a Level Indicator Transducer (LIT) which mounts in your control panel. The LIT has 10 relays that correspond to 10 contacts on the FOGRod.

Frequently
Asked
Questions

Help Center

We can install a liquid level sensor or liquid level alarm in the water storage tank.
Through the display of liquid level value or alarm of high and low liquid level. We can know when the tank is full.

Ultrasonic externally attached oil level sensor uses the principle of ultrasonic echo ranging. The sensor is installed outside the bottom of the fuel tank and sends out an ultrasonic signal from the bottom, which is reflected by the oil surface, and then calculates the height of the liquid level according to time and speed. At the same time, combined with digital signal processing technology, it overcomes the influence of the container wall and realizes high-precision non-contact measurement of the liquid level in the container, which can meet the requirements of industrial applications in terms of application.

Including water dispensers, water heaters, toilets, humidifiers, etc., and other atomizers, coffee machines, beverage machines, electric steamers and other household appliances, medical and commercial machines, etc., all have water tanks inside.

Many machines cannot directly see the liquid level of the internal water tank. Therefore, a liquid level sensor is needed to detect the liquid level. Generally, detecting low liquid level can give a signal alarm when it is detected that there is almost no water. When a high liquid level is detected, a signal is given to prevent liquid overflow.

Water level sensors work by using sensor probes to indicate water levels in a storage tank. These probes send information back to the control panel to trigger an alarm or indicator. As mentioned above, the control panel can be programmed to automatically turn on your pump to refill the water again.

Tank level sensors monitor the level of liquids, pellets, powders, and other similar products in tanks and process systems. Available sensors include contact, non-contact and submersible sensors, as well as float and rotating paddle level switches.

Sino-Inst offers over 50 Wastewater Level Sensors/Systems for Sewage-Wastewater. About 50% of these are Radar level meters, 40% is magnetic level sensor.

A wide variety of Wastewater Level Sensors for Sewage-Wastewater options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of Wastewater Level Sensor/System for Sewage-Wastewater instrumentation, located in China.

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Fuel Flow Meter for Boat-Selection & Application

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Fuel Flow Meter for Boat refers to a flow meter dedicated to measuring marine fuel. There are many types of marine fuel oil. Mainly include light diesel, heavy diesel, fuel oil, and residual fuel oil. Specifically include: 0# diesel, -10# diesel, 20# heavy diesel, 4# fuel oil, 120# fuel oil, 180# fuel oil, 380# fuel oil, etc.
Therefore, select the appropriate flow meter to monitor the fuel flow and manage the fuel filling or consumption. This is important for controlling fuel costs.

RFQ Digital Flowmeters

At present, ships are in the process of refueling, especially for heavy fuel oil. The traditional method of measuring tank capacity is used to calculate the quantity of fuel oil. This method is very cumbersome and the accuracy is not high. And if the fuel flow meter is used, the above shortcomings can be well overcome.

There are many kinds of flowmeters on the market now, which makes it difficult for designers to choose their models. Different types of flowmeters have different characteristics. When choosing a suitable flowmeter according to the characteristics of the ship’s fuel oil, good test results can be achieved.

Instruments that measure the flow or total volume in pipe flow or open channel flow are collectively referred to as flow meters. There are many types of flow measurement methods and meters. The measuring principle, structural characteristics, scope of application and method of use are different.

Up to now, there are more than 60 types of flow meters available for industrial use. Because so far, there is no flow meter that can be used for any fluid, any range, any flow state, and any use condition.

There are many ways to classify flow meters. According to different classification principles, the classification methods are also different. Classified by principle, flow meters can be divided into three types: volumetric, velocity and differential pressure.

One of the more popular classification methods is from the measurement method and structure classification. It can be divided into: differential pressure flowmeter, positive displacement flowmeter, float flowmeter, impeller flowmeter, electromagnetic flowmeter, fluid oscillating flowmeter, ultrasonic flowmeter, mass flowmeter, plug-in flowmeter, open channel flowmeter There are 11 categories with other flow meters.

Read more about:

Precautions for flowmeter selection

  1. The performance of the flow meter

The performance of the flowmeter is embodied in the flow range, linearity, repeatability and accuracy.

The flow rate range is the range defined by the minimum flow rate and the maximum flow rate. When selecting the type, pay attention that the flowmeter cannot exceed this range under normal use conditions.

Linearity indicates the degree of consistency between the flow characteristic curve and the specified straight line in the entire flow range. According to this feature, the flowmeter output can be divided into linear and nonlinear square roots.

The non-linear error has a great influence on the pulse output type flowmeter with a large flow range. Repeatability refers to the consistency of the results obtained from multiple measurements of the same measured under the premise of the same conditions.

Generally, the higher the repeatability, the more concentrated the measurement value. Accuracy refers to the degree of agreement between the measured value and the actual value.

The lower the accuracy of the meter, the greater the error. The greater the deviation between the measured value and the actual value. When determining the accuracy, it should be selected according to the accuracy requirements of the actual measurement.

Extended Reading: Mechanical flow meter for diesel

  1. Working conditions

The working conditions that affect the flowmeter measurement mainly include temperature and electromagnetic interference.

The volumetric flowmeter uses a constant volume chamber to measure the flow rate. The material of the mechanical parts constituting the chamber is generally made of steel.

It becomes brittle when the temperature is low, and expands when the temperature is high. The pressure is limited at low temperatures.

For example, the twin-screw flowmeter in the fuel viscosity unit of the main engine on the actual ship. The rotor is often stuck during the light-to-heavy oil conversion. This is the reason.

In addition to the above and other conditions, it should be considered. Because of the particularity of the ship’s working environment, it is different from land. When choosing a flowmeter for a ship, it should also be combined with the actual working environment of the ship. Consider other factors that may affect the flowmeter. .

Ships are inevitably affected by many factors when sailing on the water, such as vibration, roll, impact, erosion, and sudden changes in climate. The operating environment is quite harsh. In order to ensure that the instrument can operate reliably and accurately in actual use, marine requirements must be considered when selecting models.

  1. Installation conditions

The installation conditions depend on the requirements of the site space and orientation. Specific instruments have special requirements. Therefore, the installation conditions should be given full attention.

For example, a positive displacement flow meter often requires the installation direction and flow direction of the sensor to be horizontal, vertical and horizontal respectively.
Positive displacement flow meters are sensitive to impurities and require filtration accuracy. Sometimes a filter device is needed. The float type flowmeter is more sensitive to the flow rate. Therefore, in order to eliminate the influence on the measurement. When limited by space, there are also flow regulators. Therefore, the space and orientation of the work site must be considered during installation.

Extended reading: Orifice Plate Flow Meter

Selection of Fuel Flow Meter for Boat

  1. Fuel performance

Fuel oil is a mixed liquid whose viscosity changes greatly with temperature, and there are many impurities in it.
Generally, when fuel oil is installed, it is realized through a closed delivery pipeline. The type of fuel generally installed on real ships is F120, and its density at 20°C is 981.6㎏/m3.

Combine these properties of fuel. Compared with the performance analysis of various flowmeters introduced above. Although volumetric flowmeters and turbine flowmeters have high accuracy, they have high requirements for fluid cleanliness. Electromagnetic flowmeters are only suitable for conductive liquids, so they are not applicable here. Coriolis mass flow meters can be used, but the cost is higher. Differential pressure flow meters are also optional. However, it is necessary to cooperate with a differential pressure transmitter for flow measurement and control.

  1. Working conditions of fuel flow meter

When the fuel flow meter is working, the temperature of the fuel passing through the flow meter is about 40°C. The agreed pump speed is 12m3/h, and the agreed maximum pump pressure is 0.4MPa. The amount of fuel added this time is 240t.

According to these few data, in the further flowmeter selection. Float flow meters should also be excluded. According to the characteristics of the float flowmeter, set up and measure the small flow of fluid. However, when the fuel is installed, the quantity is too large and it is not suitable for selection.

The vortex flowmeter works by using the principle of fluid oscillation. Avoid strong vibration when installing the sensor. However, according to the working conditions of the ship, the vibration and noise are very large. If a vortex flowmeter is selected, the measurement accuracy will be greatly affected in actual use.

It can be generally determined that both the differential pressure flowmeter and the ultrasonic flowmeter meet the requirements. Also, gear flow meters, mass flow meters, etc. These types of flow meters have a wide range of applications and are suitable for a variety of liquids.

Extended Reading: Guide and Selection for Diesel Fuel Flow Meters

Featured Fuel Flow Meter for Boat

Turbine Sanitary flow meter
Low temperature Turbine Flowmeter-Liquid Nitrogen Flow Meter
Handheld Ultrasonic Flow Meter
U-Series Liquid Mass Flow Meter
Gear flow meter for Micro flow
Orifice Plate Flow Meter
Pointer Type Oval Gear Flow Meter
Oval Gear-Marine Fuel Flow Meter
LCD display Oval Gear High Viscosity Flow Meter
High Temperature Oval Gear Flow Meter – Heating oil
Liquid Turbine Flow Meter
 Coriolis Flow Meter
Annubar Flow Meter
 Venturi flow meter
Orifice flow meter
Target flow meters

The intelligent liquid turbine flowmeter is a new type of intelligent instrument that integrates the turbine flow sensor and display integration, which is developed by using advanced ultra-low power single-chip microcomputer technology. It has a compact structure, intuitive and clear reading, and high reliability. Not subject to external power supply. Obvious advantages such as lightning resistance and low cost.

Turbine Digital Flow Meter is widely used to measure the corrosion of stainless steel 1Cr18Ni9Ti, 2Cr13, corundum Al2O3, and cemented carbide in closed pipelines, and there is no fiber, particles and other impurities. Liquids with kinematic viscosity less than 5×10-6m2/s at working temperature, and liquids with kinematic viscosity greater than 5×10-6m2/s. The flowmeter can be used after real liquid calibration. If matched with a display instrument with special functions. It can also carry out quantitative control, over-quantity alarm, and so on. It is an ideal instrument for flow measurement and energy saving.

A Cylinder gear flow meter is a micro digital positive displacement flow meter. Can measure very small flow rates and quantify small volumes of liquid. High and low-temperature resistance (-196℃-200℃).

Cylinder Gear flow meter is a type of positive displacement flow transmitter. It is a high-precision transmitter for measuring volumetric flow. With the flow of the medium, the gears mesh and rotate. Under the action of fluid flow. Measure the number of revolutions of the gear to know the flow of liquid and liquid flowing through the instrument. It is especially suitable for the flow measurement of heavy oil, polyvinyl alcohol, grease, and other high-viscosity media. It can measure the viscosity of Fluid up to 10000Pa.s.

Oval gear flow meter is one of the typical positive displacement flow meters. Measure the flow of liquid filling the pipeline under a certain pressure.

Oval gear flow meter is a pointer display type positive displacement flowmeter. The word wheel accumulates counting, and can be equipped with a zero return device. Oval gear flowmeters are widely used in liquid flow control in various industrial fields. Applicable to various types of liquid measurement, such as crude oil, diesel, gasoline, etc. Choose different manufacturing materials, such as crude oil, diesel, gasoline, etc. can be measured.

PD Flow Meter is referred to as positive displacement flowmeter. Helical Gear-PD Flow Meter is also called, spiral double rotor flowmeter, LLT, LZ double rotor flowmeter or UF-Ⅱ spiral rotor flowmeter.

As a high-precision flow meter, PD Flow Meter has an accuracy of 0.2 level. It is especially suitable for the measurement of industrial liquids such as crude oil, refined oil and light hydrocarbons. It is a new generation volumetric flowmeter. Because it uses a pair of spiral rotors with special teeth, it is also called “Helical Gear Flowmeter”.

Marine Fuel Mass Flow Meter (MFM)

Mass Flow Meters

Mass flow meter directly measures the mass flow of the medium passing through the flow meter. It can also measure the density, temperature and viscosity of the medium

The Singapore Standards Committee issued the new Singapore Standard SS6481-Marine Fuel Mass Flow Meter (MFM) Usage Guidelines. To support the shipping industry’s formal implementation of the “Sulfur Restriction Order” from January 1, 2020 to improve the low-sulfur fuel system. And Guidelines for improving and regulating MFM fuel filling behavior.

Regarding Singapore’s new SS6481-Marine Fuel Mass Flow Meter (MFM) Code of Conduct. The Director of the Technical Committee for Bunkering (Chairman, Technical Committee for Bunkering) Seah Khen Hee pointed out——
“Metrology and system integrity are the dual foundations of SS648. It is the foundation of MFM system approval and fuel metering and handover procedures.”

Extended reading:

Singapore launches enhanced mass-flow metering standard

Sino-Inst, Manufacuturer for Fuel Flow Meter for Boat. For example: crude oil flowmeter, diesel flowmeter, gasoline flowmeter.

Sino-Inst’s Fuel Flow Meter for Boat, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, US, and other countries.

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Guide for Digital Fuel Flow Meter

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Digital Fuel Flow Meter is a flow meter dedicated to measuring fuel, diesel, gasoline, and petroleum. Digital Fuel Flow Meter generally has a digital display or signal output. Such as pulse or 4-20mA. Such as turbine flow meters, gear flow meters. It can be used to measure the pipeline flow of oil medium storage, transportation, trade, etc. Different pipelines and working conditions require flow meters with different principles or functions. Next, we will analyze in detail.

RFQ
Digital Flowmeters

The digital diesel fuel flow meter comes with a large LCD display which is convenient for clear reading.
Another display method of Diesel fuel flow meter is the dual display of pointer and word wheel instantaneous cumulative count. Now it also supports electronic digital display, which makes the instantaneous and cumulative flow more intuitive. In the case of electronic digital display flowmeter mode, it can also realize the on-site online data remote transmission function to support different signal output modes. The pointer plus the word wheel display and the electronic digital display can be applied to more on-site working conditions and are widely used and recognized.

Extended reading: Fuel Flow Meter for Boat-Selection & Application

As a commonly used energy source in industrial production, diesel oil needs to be metered in many occasions. For pipeline transportation of oil tankers or diesel storage tanks, it is more suitable to select a flow meter with higher measurement accuracy to measure. Because not only to facilitate trade settlement. And it needs to be accurate. The measurement is accurate. Can be used for a long time.

The intelligent liquid turbine flowmeter is a new type of intelligent instrument that integrates the turbine flow sensor and display integration, which is developed by using advanced ultra-low power single-chip microcomputer technology. It has a compact structure, intuitive and clear reading, and high reliability. Not subject to external power supply. Obvious advantages such as lightning resistance and low cost.

Turbine Digital Flow Meter is widely used to measure the corrosion of stainless steel 1Cr18Ni9Ti, 2Cr13, corundum Al2O3, and cemented carbide in closed pipelines, and there is no fiber, particles and other impurities. Liquids with kinematic viscosity less than 5×10-6m2/s at working temperature, and liquids with kinematic viscosity greater than 5×10-6m2/s. The flowmeter can be used after real liquid calibration. If matched with a display instrument with special functions. It can also carry out quantitative control, over-quantity alarm, and so on. It is an ideal instrument for flow measurement and energy saving.

Most widely used types are mechanical and digital inline fuel meters. Differential flow sensors are available. Like: the turbine, positive displacement (oval gear), Coriolis, and differential pressure flow meters.

Sino-Inst offers a variety of fuel flow meters for most fuels. Including diesel, bio-diesel, kerosene, gasoline, oil, heating oil, grease, and certain chemicals. Sino-Instrument offers diesel fuel flow measurement solutions and free technical support. If you have any questions about diesel fuel flow measurement, please contact us.

Marine fuels mainly include light diesel, heavy diesel, fuel oil, and residual fuel oil.

To put it simply, if the tested marine fuel is a low-viscosity, clean fuel. Then you can choose a turbine flowmeter. The price is reasonable and the measurement is stable.

If the marine fuel being tested is heavy oil, high-viscosity fuel. Then it is recommended to choose an oval gear flowmeter.

If the measured marine fuel is a small flow rate. Then it is recommended to use a circular gear flowmeter for measurement.

If the tested marine fuel has impurities. It is recommended to install a filter before the flowmeter.

If you still do not know how to choose the right marine fuel flow meter. You can contact our sales engineer. We will provide you with a suitable marine fuel flow measurement program.

Read more about Large-diameter Oval Gear-Marine Fuel Flow Meter

Volumetric Flow Meter, as a mechanical flow meter, is also called Positive displacement flowmeter. It can measure the volume flow of high viscosity and corrosive fluids.

Volumetric Flow Meter is a mechanical instrument used to measure the volume flow of fluids. A volumetric flow meter is an instrument which can measure either directly or indirectly the volume of a substance which is passing through a specific location in a set period of time. The main advantage of these types of flow meters is that they can handle high viscosity and corrosiveness fluid.

Extended Reading: Magnetic Battery Operated Flow Meter

Electronic flow meters are industrial digital flow meters for fluid flow rate measurement. In more cases, people will default that Electronic flow meters are electromagnetic flowmeters.

Electronic flow meters types like Magnetic, Vortex, and Ultrasonic flow meters. Electronic flow meters are suitable for Industrial liquid, water, natural gas, petrol, fuel, air, and more fluid flow. Electronic flowmeters convert the monitored fluid flow into electronic signals. Including pulse signal, 4-20mA standard signal, etc.

Sino-Inst offers a variety of  Electronic flow meters for flow measurement. If you have any questions, please contact our sales engineers.

There is also a compact electronic turbine flowmeter.
It is widely used for small-caliber measurements of gasoline, diesel, water, methanol, alcohol, etc.

Extended Reading: Petroleum Flow Meter

GPI is a registered trademark of Great Plains Industries, Inc. of the United States. It has been producing turbine and oval gear flow meters for more than 30 years.

The headquarters of American GPI is located in Wichita, Kansas, USA. It is a global professional manufacturer of fluid transportation and measurement. Relying on its strong product development capabilities and complete turbine and elliptical gear flowmeter production lines and product testing lines. After more than 30 years of development, it has won the support and trust of more and more customers around the world.

In China, GPI products have been widely used in the chemical, oil, pharmaceutical, food and beverage, water treatment, and automotive equipment manufacturing industries.

GPI mainly produces two categories of products:
▲ GPI turbine flowmeter, oval gear flowmeter;
▲ GPI fluid delivery and storage system, including manual pumps, electric pumps, etc.

Extended Reading: Fuel Flow Meters for Diesel-Marine fuel-Industrial oil

Featured Digital Fuel Flow Meters

How to Choose the Right Digital Fuel Flow Meter?

There are many types of flow meters on the market, and the prices are different. There are so many brands at home and abroad, it is easy to get confused. So how should we choose the right flow meter?

To put it simply, we should start from the actual measurement conditions when choosing a flow meter. Combine installation requirements, monitoring requirements, and budget costs. In order to choose the most suitable Digital Fuel Flow Meter for you.

  1. Look at the condition of the fluid. Including fluid viscosity, corrosivity, etc. For example, for high-viscosity oils, gear flow meters are recommended. For low viscosity, turbine flowmeters can be used.
  2. Flow rate range. Minimum flow, maximum flow. Common flow.
  3. Pipeline diameter. The inner diameter, outer diameter, wall thickness, etc. of the pipe. Determine the caliber of the flowmeter according to the flow rate and the size of the industrial pipe. Generally, the flow meter that is consistent with the pipeline is selected. If the flow range does not meet, then operations such as necking can be considered.
  4. The temperature of the medium. For example, in the case of ultra-high temperature, the material and structure of the flow meter need to be changed.
  5. Pipeline pressure. Select the pressure level of the flanges connected on both sides according to the pressure level of the process pipeline. According to the different materials of the flowmeter in contact with the liquid, the pressure resistance is different, and the pressure resistance range of stainless steel and copper is larger. If the flow rate is relatively low, pressure loss needs to be considered. In this case, turbines and positive displacement flow meters are not suitable.
  6. Signal output. If signal output is not required, rotameter and mechanical water meter are generally sufficient. The output signal has analog quantity (4-20ma, 0-10 v) and pulse output, these flowmeters can have digital display.
  7. Accuracy requirements.
  8. Installation conditions. Some flow meters have strict requirements for straight pipe sections. Need to be considered in advance.
  9. Budget cost.
  10. Maintenance.

If you sort the above parameters, you don’t know which flowmeter you should choose. Then, you can contact Sino-Inst sales engineer. We will select the appropriate digital fuel flow meter according to your requirements.

Extended Reading: Guide and Selection for Diesel Fuel Flow Meters

Frequently
Asked
Questions

Help Center

Different digital flow sensors include turbine, thermal mass, electromagnetic, ultrasonic, orifice plate, venturi. The different designs of the flowmeters have a variety of applications. With 4-20ma, RS485, or other output.

Then they all work differently. However, they can convert the flow signal into a digital display, or pulse, or 4-20mA signal.

Extended reading: Ultrasonic Flow Meters Types & Technical Guide

What is a fuel flow meter? The fuel flow meter is an instrument that can monitor fuel flow. Industrial Fuel is an important energy source. For example, diesel, marine fuel, gasoline, etc.

Extended Reading: Mechanical oil flow meter

A diesel Flowmeter is a kind of positive displacement Meter to measure the liquid flow or instantaneous flow of the Pipe tube. lt is a kind of accumulated meter. With Characteristics of high accuracy, small change by the fluid Viscosity, it is widely used to measure oil kind liquid, forbidden to measure corrosive.

Extended reading: More Inline Digital Diesel Fuel Flow Meters

Currently, the digital flow meters provided by Sino-Inst support flange installation, threaded installation, plug-in installation or external clamp installation. Different flow meters have different installation requirements.

Extended reading: Orifice Plate Flow Meter

Sino-Inst, Manufacuturer for Digital Fuel Flow Meters. For example: crude oil flowmeter, diesel flowmeter, gasoline flowmeter.

Sino-Inst’s Digital Fuel Flow Meters, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, US, and other countries.

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Water Level Monitoring Sensor/System for Sewage-Wastewater

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Water Level Monitoring Sensors can be used to detect changes in water level. The Water Level Monitoring Sensor and other control equipment work together to form the Water Level Monitoring System. The Water Level Monitoring Sensor/System is used to monitor the discharge of industrial wastewater and urban sewage. This is the development direction of smart cities. Let’s talk about Water Level Monitoring Sensor/System for Sewage-Wastewater in detail below.

RFQ More Level Sensors

Level monitoring

By installing a drop-in liquid level monitoring box at the head of the sewage well. Real-time monitoring of liquid level data of sewage wells. The monitoring data is uploaded to the platform through wireless communication. The cloud platform recognizes anomalies based on data statistical algorithms.

When the liquid level exceeds the set alarm threshold, the system will send an over-limit alarm. Notify relevant personnel to start the pump to drain water. When the level detector has equipment failure. Record the fault alarm. Notify relevant personnel to inspect the equipment.

Extended reading: Float Level Sensors – Single and Multipoint

Surface Water Level Monitoring is suitable for the water department to monitor the surface water level. At the same time, it supports remote image monitoring. Provide accurate and timely on-site information to ensure proper water storage and safe flood season.
It is helpful for the Water Affairs Bureau to grasp the current situation of water resources in the region, the use of water resources, strengthen the recovery of water resources fees, and achieve the purpose of correct evaluation, reasonable dispatch, and effective control of water resources.

  1. Remote monitoring function. It can remotely monitor real-time data such as water level, rainfall, field equipment operating status, equipment voltage and so on.
  2. Remote control function. The opening/closing of the reservoir valve can be remotely controlled in the center according to the height of the on-site water level to maintain the normal water level.
  3. Image monitoring function. An external camera can be connected. Live photos can be taken. The photos can be uploaded to the monitoring center. The staff on duty can understand the situation on the spot without leaving home. Support regular and manual photos.
  4. Automatic alarm function. It will automatically alarm if the water level exceeds the limit, the rainfall exceeds the limit, the equipment fails, and the door is opened abnormally.
  5. Automatic statistics function. According to historical data, automatic statistics into daily reports, monthly reports, annual reports, etc.. Generate analysis charts according to customer needs.
  6. Data storage function. The monitoring center and the field terminal can store historical data bidirectionally. It can store not less than 10 years of historical data.

Scope of application:

  1. River water level monitoring. Real-time monitoring of the water level of the river provides a basis for decision-making.
  2. Lake water level monitoring. The required information can be extracted by uploading real-time water level conditions.
  3. Water level monitoring of the reservoir. Real-time monitoring of the water level in the reservoir is convenient for timely water replenishment and does not affect production and life.
  4. The upstream and downstream water level monitoring of the reservoir. The water level changes of the upper and lower water levels can be reflected through the water level gauges of various manufacturers.
  5. Rainfall monitoring in the reservoir area. Rain gauge measurement is used as the basis for rainfall and rainfall intensity in the reservoir area.
  6. On-site picture monitoring of the reservoir. Industrial cameras upload on-site pictures of the reservoir area.
  7. Monitoring of the infiltration line of the dam of the reservoir. Observe the position of the infiltration line of the dam body by embedding a piezometer.
  8. Monitoring the seepage pressure of the dam foundation of the reservoir. The seepage pressure distribution of the dam foundation is reflected by the embedded piezometer.
  9. Reservoir dam displacement monitoring. Accurately understand the horizontal and vertical deformation of the dam surface.

Extended reading: Radar Water Level Sensor Applied To River/Reservoir Monitoring

The river water level monitoring system is suitable for the water management department to remotely monitor the water level, rainfall, and other real-time data of the river basin. At the same time, it supports remote image monitoring. It provides accurate and timely on-site information to ensure proper water storage and safety in the river basin.

The river water level monitoring system achieves real-time monitoring of water and rain conditions and realizes the information management of the river. It has played a major role in protecting people’s lives and property safety.

System Overview

The river water level monitoring system is an important method for real-time control of river water regime changes, scientific early warning of flood disasters, improvement of flood control command capabilities, and reduction of rain and flood disaster losses.

System functions

  • Real-time monitoring of river water level, can expand rainfall, water quality, flow rate monitoring.
  • Support remote camera or video real-time monitoring (depending on the communication method).
  • When the water level exceeds the limit, the sensor fails, and the battery voltage of the monitoring terminal is low, the alarm will be immediately alarmed.
  • Automatically generate water level process curve and data statistics report.
  • It can be linked with the drainage pump station to automatically control the start and stop of the drainage pump group according to the water level of the river.
  • Supports docking with other comprehensive monitoring application platforms through OPC, database and other forms.

System Features

  • Strong compatibility: Compatible with various types of water level gauges such as ultrasonic, radar, float, laser, bubble, and drop-in type.
  • Flexible form of power supply: According to site conditions, it can be flexibly selected to supply power to the equipment by means of city electricity, solar energy, batteries, etc.
  • Various communication methods: support GPRS, CDMA, NB-IOT, short message, Beidou satellite, 3G/4G, WIFI, ADSL/optical fiber and other communication methods.

Extended Reading: GWR Level Sensor for High Temperature & High Pressure

The water level control switch is a feedback liquid level position signal. It informs the center console of the duty room whether the water level has reached the specified water level. It can also control the startup or shutdown of related equipment (such as water pumps). The signal voltage is often a safety voltage of 12V or 24V.

Water Level Control Sensor Switch is widely used in industrial boilers, civil construction pools, water towers, water tanks. As well as open or closed storage tanks in petrochemical, paper, food, sewage treatment, and other industries. Level measurement of various liquids in underground tanks. The tested medium can be divided into various conductive and non-conductive liquids such as water, oil, acid, alkali, industrial sewage, and so on. It forms a set of advanced liquid level display and control equipment with the electric valve, which automatically opens and closes the electric valve.

Extended reading: RF Admittance Level Sensor

Tank level sensor is a common sensor for measuring liquid level position. It converts the height of the position into an electrical signal for output. The liquid level sensor is a modular circuit. It has the advantages of acid resistance, moisture resistance, shock resistance, and corrosion resistance. The circuit contains a constant current feedback circuit and an internal protection circuit. The maximum output current can be made to not exceed 28mA. Therefore, the power supply can be reliably protected and the secondary meter is not damaged. In general, it is used in electrical appliances and equipment that require water level control.

Read more Tank Level Gauges & Indicators.

We can divide Water Level Sensors into two categories by measuring whether they are in contact with the water level.

One type is contact type. Including single flange static pressure/double flange differential pressure level transmitter, float type level transmitter, magnetic level transmitter, input type level transmitter, electric internal float level transmitter Sensors, electric float level transmitters, capacitive level transmitters, magnetostrictive level transmitters, service level transmitters, etc.

The second category is non-contact. Divided into the ultrasonic level transmitter, radar level transmitter, and so on.

Extended Reading: Chilled Water Flow Meter

Ultrasonic liquid level Sensor adopts an ultrasonic pulse-echo method to realize liquid level measurement. Specifically, the transducer (probe) of the ultrasonic liquid level Sensor sends out high-frequency ultrasonic pulses. When it encounters the surface of the liquid level to be measured, the sound wave is reflected back. Part of the reflected echo is received by the transducer (probe) and converted into an electrical signal. The user can know the water level almost in real-time based on the reflected signal.

When choosing a water level measuring instrument, it is recommended to measure the ultrasonic liquid level Sensor here. It adopts microprocessor program control technology and intelligent signal processing technology. The measurement is efficient and accurate.

Read more about: Common River Water Level Measurement Methods

The protection level of the whole machine is as high as IP66/IP67, which can effectively prevent dust from inhaling, and can be immersed in water for a short time. At the same time, the probe is made of high explosion-proof grade (Ex d IIC T6 Gb) and PVDF material. It is very suitable for applications in harsh and noisy outdoor environments with corrosive liquids, harsh working conditions, and strong interference.

In addition, the ultrasonic liquid level Sensor has a variety of ranges to choose from. The longest can be measured at 15 meters. Very suitable for long-distance detection and tank level detection.

In addition to the use of ultrasonic level Sensors for water level monitoring. Users can also use radar, depth water level sensors, and other technologies to monitor the water level. Instead, use an ultrasonic liquid level. It is a liquid-level measuring instrument with a low maintenance cost and wide application range at present. Users can accurately obtain all required data. And with high-cost performance, it is favored by the majority of users.

Extended reading: Hydrostatic Level Measurement

Featured Water Level Monitoring Sensors

LT series Digital Display Magnetostrictive liquid level sensor
SI-U01 Float Level Sensor
ULT-100A Ultrasonic Level Transducer
Portable Ultrasonic Liquid Level Indicator
HS-2000 Ultrasonic Tank Level Sensor-External Mounted
80GHz FMCW Level Radar
Differential pressure(DP) level transmitter
Magnetic Level Gauge/Indicator
SIRD-701 Guided Wave Radar Level Sensor
ULT-200 Ultrasonic Level Detector
SI-U03 Float Switch Water Level Controller
SIRD-908 Radar Water Level Sensor

SI-151 Hydrostatic Level Sensor
SI-10 Liquid pressure sensor
SI-PCM261 Submersible Pressure Transducer
SI-PCM260 Deep Well Water Level Sensor
Remote Seal Differential Pressure Transmitter
SI-U02 Multi-Point Liquid Level Float Switch

Wastewater/sewage pipe network flow and liquid level online monitoring solution

The online monitoring system for the flow and liquid level of the drainage/sewage pipe network is an important part of the intelligent drainage construction in Anhui. Through this system, the management department can globally grasp the operating status of the drainage pipe network, effectively identify the silting pipe section, and discover the abnormality of the manhole cover in time. In order to quickly respond to flood prevention and protect residents’ travel safety.

On-site monitoring equipment composition:

  • Well monitoring RTU: battery-powered, IP68 waterproof RTU
  • Water level detection equipment: drop-in level gauge (ultrasonic level gauge and other level gauges can also be used)
  • Manhole cover status detection equipment: travel switch (limit switch)
Extended Reading: 3 inch (3″) Water Flow Meter

System implementation instructions

1) The limit switch is installed under the manhole cover. When the manhole cover was closed, it just touched the contact of the travel switch. When the manhole cover is moved, the contact state of the limit switch changes. Such as from “open” to “closed”. And output this state change signal to the manhole monitoring RTU through the cable.

2) The probe of the throw-in water level gauge is installed at the bottom of the manhole and fixed firmly. Real-time detection of water level data in the manhole. And output the data to the manhole monitoring RTU through the cable.

3) Under normal circumstances, the well monitoring RTU regularly (time interval can be set) transmits the status and water level data of the well cover to the monitoring center through the GPRS/CDMA/4G/NB-IoT network. When the state of the manhole cover changes or the water level data exceeds the preset alarm value. The well-monitoring RTU reports alarm information to the monitoring center in real-time.

4) The center’s drainage pipe network monitoring system software dynamically displays the water level data and manhole cover status of each manhole. It provides query, statistics, and analysis functions, and prompts alarm information in various forms such as pop-up windows, prompt sounds, and short messages.

System functions

  • Monitor the water level of the wells at the important nodes of the pipeline network, and detect the siltation and blockage of the pipeline network in time.
  • Monitor the status of the manhole cover, and immediately alarm when the manhole cover is lost or displaced.
  • Provide timely warning information on the operation of the pipeline network to provide a decision-making basis for emergency flood prevention work.
  • Diagnose the bottleneck pipe section in the drainage pipe network, and provide a basis for the pipe network transformation.
  • Provide analytical data for evaluating the drainage capacity of low-lying and flood-prone areas.
  • Trace the historical status of the pipeline network operation to assist in accident analysis.

Extended reading: Radar Level Sensor Working Principle

Water Level Sensor Working Principle

The function of the water level sensor is to detect the water level. The water level sensor is widely used in electrical appliances and industrial equipment that require water level control. The water level sensor can realize the function of water shortage protection.

Principle of water level sensor:
The water level sensor has a sensor. Transform the sensed water level signal into a current signal.

There are many types of water level sensors, so their specific measurement principles are different.
If you need to learn more. You can refer to:
Differential pressure type liquid level measuring instrument;
Float level measuring instrument;
Electric liquid level measuring instrument;
Ultrasonic liquid level measuring instrument;
Radar liquid level measuring instruments, etc.

Extended reading: Capacitive water level sensor

More level measurement solutions

List of Radar Level Sensors

Non-contact radar level sensor Radar level sensors are used for continuous non-contact level measurement of liquids or solids. And…

Capacitive Fuel Level Sensor

The capacitive fuel level sensor refers to a capacitive liquid level transmitter used to measure the oil level. According…

Frequently
Asked
Questions

Help Center

If it is just an ordinary tank or well water level measurement. Then our first choice is the hydrostatic pressure submerged liquid level sensor. Also called hydrostatic level sensors.

Because of its lowest cost. Installation, use and maintenance are very simple.

Extended reading: Float Switch Water Level Controller

There are many kinds of sensors that can measure the water level. Or, it can be said that almost all types of liquid level sensors can be used to measure the water level.

Accurately measure the water level. In turn, the water level can be better controlled within the allowable range. It is of great significance to ensure safety and improve economic efficiency.
for example:
Many types of equipment in thermal power plants need to maintain a normal water level in order to operate safely and economically.
For example, boiler drum water level, deaerator water level, steam turbine condenser water level, high and low-pressure heater water level, etc.

Extended Reading: FMCW Radar for High Temperature Level Sensor

Extended Reading: Wireless Water Meter

Sino-Inst offers over 50 Water Level Monitoring sensors/Systems for Sewage-Wastewater. About 50% of these are Radar level meters, 40% is magnetic level sensor.

A wide variety of Tank Level Gauges & Indicators for Water Level Monitoring sensors/Systems for Sewage-Wastewater options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of Water Level Monitoring Sensor/System for Sewage-Wastewater instrumentation, located in China.

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The Myth of Ceramic Pressure Sensor

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What is a ceramic pressure sensor?

Ceramic pressure sensors are sensor diaphragms made of ceramic alumina (Al2O3). Ceramic is a material with high elasticity, corrosion resistance, wear resistance, impact, and vibration resistance. Ceramic has good thermal stability characteristics. High-temperature sintering process for the thick film. The working temperature range of the ceramic pressure sensor is as high as -40～125℃. The high elasticity and creep resistance of ceramics. The ceramic pressure sensor has good long-term stability. Besides, the corrosion resistance of ceramics. It has advantages in the fields of refrigeration, chemical industry, and environmental protection.

RFQ More Pressure Sensors

The Basic Structure of Ceramic Pressure Sensor

The ceramic pressure sensor is mainly composed of a ceramic ring, a ceramic diaphragm and a ceramic cover plate.
The ceramic diaphragm acts as a sensitive elastic body. It is made of 95% AL2O3 porcelain. It is required to be flat, uniform and dense. Its thickness and effective radius depend on the design range.

The porcelain ring is shaped by high-temperature firing using a hot die-casting process. High-temperature glass slurry is used between the ceramic diaphragm and the ceramic ring. It is fired together by thick film printing and thermal firing technology. It forms a cup-shaped elastic body with a fixed peripheral edge. That is, a non-creep rigid structure should be formed in the fixed support part of the ceramic periphery.

On the upper surface of the ceramic diaphragm, which is the bottom of the porcelain cup. The circuit of the sensor is made with thick film technology. The circular groove at the lower part of the ceramic cover creates a certain gap between the cover and the diaphragm. The limit can prevent the diaphragm from rupturing due to excessive bending when it is overloaded. Form the anti-overload protection of the sensor.

Extended reading: Common Pressure Sensor Applications

Featured SI-338 Ceramic Pressure Sensor

SI-338 Ceramic pressure sensor uses ceramic or diffused silicon core. All stainless steel package, small and beautiful appearance. Suitable for occasions with limited installation space. Wide range temperature compensation, high accuracy, small size, no adjustment, wide range coverage. Support OEM processing. Ceramic pressure transmitter is used in compressor, air conditioning and other pressure measurement.

Extended reading: What Is Flush Diaphragm Pressure Sensor?

Features of Ceramic Pressure Sensor

Ceramic is a recognized material with high elasticity, corrosion resistance, wear resistance, impact and vibration resistance. The thermal stability of ceramics and its thick film resistors can make its operating temperature range as high as -40 to 135°C. It also has high accuracy and high stability for measurement. Electrical insulation degree>2kV. Strong output signal. Good long-term stability.

Ceramic sensors with high characteristics and low prices will be the development direction of pressure sensors. In Europe and the United States, there is a trend to completely replace other types of sensors. In China, more and more users use ceramic sensors to replace diffused silicon pressure sensors.

  • Ceramic sensitive diaphragm with high overload capacity;
  • Zero point and full scale laser calibration;
  • Excellent anti-corrosion and anti-wear performance;
  • Anti-shock and anti-vibration;
  • High precision and high stability;
  • Wide operating temperature range;
  • Small size, easy to package;
  • Environmental friendly;

Extended reading: What is a pressure sensor?

Ceramic Pressure Sensor Working Principle

The corrosion-resistant ceramic pressure sensor has no liquid transmission. The pressure directly acts on the front surface of the ceramic diaphragm, causing the diaphragm to produce a small deformation.

The thick film resistor is printed on the back of the ceramic diaphragm. Connected to form a Wheatstone bridge (closed bridge).

Due to the piezoresistive effect of the varistor, the bridge generates a highly linear voltage signal proportional to the pressure and proportional to the excitation voltage. The standard signal is calibrated to 2.0 / 3.0 / 3.3 mV/V according to the pressure range. Etc. Compatible with strain gauge sensors.

Calibration by laser. The sensor has high temperature stability and time stability. The sensor comes with a temperature compensation of 0～70℃. It can be in direct contact with most media.

Extended Reading: Up to 800°C High Temperature Pressure Sensor

Ceramic Pressure Sensor Types

The base material of ceramic pressure sensor is Al2O3 ceramic. According to the principle of realization, it can be divided into capacitive pressure sensor and piezoresistive pressure sensor.

The ceramic substrate and diaphragm are plated with metal and used as electrodes. The two ceramic parts are connected together by a glass seal. Maintain a controllable gap. So that the two metal electrodes form a capacitor.

If pressure is applied. Then the gap between the substrate and the diaphragm will be changed. Thereby changing the capacitance of the sensing element. The pressure-related signal output is formed by the subsequent processing circuit.

Because the edge of the ceramic diaphragm is fixed on the ceramic base. Peripheral support. When the force is applied, the middle deformation becomes larger, and the edge becomes smaller. The capacitance produces nonlinearity and reduces sensitivity.

In order to reduce temperature effects and edge effects. In the design, a circular single electrode is set on the ceramic diaphragm as the common electrode. Two electrodes are arranged on the ceramic cover plate to equalize the area. It forms a coaxial ring-shaped dual-capacitance sensor.

Extended Reading: MEMS Pressure Sensors

The center is the measurement capacitance Cp. The edge ring is the reference capacitor Cr. The outside of Cr is the fixed side. The subsequent signal conditioning circuit deals with the voltage difference between the two capacitors. The change of Cp and Cr is converted into DC voltage output by using square wave excitation signal. The magnitude of the applied pressure is measured by the difference signal of the two output voltages.

The dual-capacitor structure greatly reduces the nonlinear error of the sensor system. At the same time, when the ambient temperature changes, the two capacitors experience the same temperature change. The temperature effect of temperature on them is consistent. This offsets the measurement error caused by temperature changes. Realize the function of temperature self-compensation.

Extended reading: Featured Diaphragm Seal Pressure Transmitters

The piezoresistive pressure sensor is mainly composed of a ceramic ring, a ceramic diaphragm and a ceramic cover plate.

The ceramic diaphragm acts as a sensitive elastic body. On it, a thick film process technology is used to form a Wheatstone bridge as the sensor circuit. Due to the piezoresistive (deformation) effect of the resistor, a voltage signal is generated.

The thick film resistor is printed on the back of the ceramic diaphragm. Connected as a Wheatstone bridge (closed bridge).

When the pressure is zero. The bridge is in a balanced state, and the output voltage is zero.

When pressure is applied to the bridge. The deformation of the diaphragm causes the resistance of the four resistors of the bridge to change. The bridge is in an unbalanced state. Generate a highly linear voltage signal proportional to the pressure and proportional to the excitation voltage.

Due to the piezoresistive (deformation) effect of the resistor, a voltage signal is generated.

The standard signal is calibrated to 2.0 / 3.0 / 3.3 mV/V etc. according to the pressure range. Compatible with strain gauge sensors.

Calibration by laser. The sensor has high temperature stability and time stability. The sensor comes with a temperature compensation of 0～70℃. And can be in direct contact with most media.

Extended reading: Silicon Pressure Sensor

Frequently
Asked
Questions

Help Center

There are many types of pressure sensors. Such as resistance strain gauge pressure sensors, semiconductor strain gauge pressure sensors, piezoresistive pressure sensors, inductive pressure sensors, capacitive pressure sensors, resonant pressure sensors, etc.

Extended reading: wireless pressure transmitter working principle

Currently, the most widely used pressure sensors include:

  • Diffused silicon piezoresistive pressure sensor,
  • Ceramic piezoresistive pressure sensor,
  • Sputtering thin film pressure sensor,
  • Capacitive pressure sensor,
  • Sapphire pressure sensor with high temperature resistance.
  • But the most widely used is the piezoresistive pressure sensor, which has a very low price, high accuracy and good linearity.

Extended Reading: Electronic Pressure Switch for Air Compressor

The piezoresistive pressure sensor is constructed using the piezoresistive effect of single crystal silicon. A single crystal silicon wafer is used as an elastic element, and an integrated circuit process is used on the single crystal silicon membrane. A group of equivalent resistors are diffused in a specific direction of the single crystal silicon, and the resistors are connected into a bridge circuit. The single crystal silicon wafer is placed on Sensor cavity. When the pressure changes, the single crystal silicon produces strain, so that the strain resistance directly diffused thereon changes proportional to the measured pressure. Then the bridge circuit obtains the corresponding voltage output signal.

Extended reading: How do you calibrate a smart pressure transmitter?

Differential pressure sensor, as the name suggests, is a kind of sensor. But it is used to transmit pressure difference. So it is called differential pressure sensor.

Generally speaking, its function is mainly to measure the difference between two different pressures. And it is displayed by the sensor. The differential pressure sensor is often used to measure the pressure of the two end points before and after a certain part of a device Difference.

Extended reading: Miniature Pressure Switch

Extended Reading: Selection of pressure transmitter

Ceramic Pressure Sensor Cost

Ceramic Pressure Sensor has low cost. The price of the ceramic pressure transmitter that people often choose is basically between USD15~35. Save a lot of costs for customers.

Extended reading: extrusion melt pressure transducer

Sino-Inst offers Ceramic Pressure Sensors. A wide variety of Ceramic Pressure Sensors options are available to you. Such as free samples, paid samples. 

Sino-Inst is a globally recognized manufacturer of Ceramic Pressure Sensors, located in China. Sino-Inst sells through a mature distribution network that reaches all 30 countries worldwide. 

Pressure sensors products are most popular in Europe, Southeast Asia, and Mid East. You can ensure product safety by selecting from certified suppliers. With ISO9001, ISO14001 certification.

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Static Pressure/Hydrostatic Pressure Transmitter

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The Hydrostatic Pressure Transmitter measures the hydrostatic pressure exerted by a hydrostatic head. Use these hydrostatic pressure transmitters to measure the liquid level in storage tanks, processing vessels, collection tanks, pump inlet heads. And other applications use hydrostatic pressure to determine the liquid height. The pressure transmitter used to measure liquid level can be called: pressure liquid level transmitter. It is mainly used for open non-pressure vessels. One is submersible type, and the other is flat film installation.

RFQ

You may often hear Hydrostatic Pressure Transmitter or static pressure transmitter. So are they the same? What is their role? Next, the Sino-Inst engineer will take you to take a look.

Static pressure refers to the pressure on the surface of an object when it is stationary or moving in a straight line at a constant speed. The unit is pa. Static pressure plus dynamic pressure equals total pressure.

Static pressure pile construction is a pile-driving process in which the pile driver’s own weight and the counterweight on the frame provide reaction force through the pile driving mechanism of the static pile driver to press the pile into the soil. This kind of pile driving method completely avoids the vibration, noise, and pollution caused by hammering pile driving. Therefore, it has the advantages of no noise, no vibration, no impact, no pollution, etc. during construction.

Advantages: no noise, no vibration, no impact
Field: Fluid Dynamics

  1. The pressure generated by the fluid when it is at rest.
  2. The pressure perpendicular to the direction of fluid movement generated by the fluid when it flows.
  3. The gauge pressure value measured in a fluid that is not affected by the flow rate.

Extended reading: Static pressure vs dynamic pressure vs total pressure

Static pressure conversion table

Pa
mmH2O
inH2O
mmHg
Kgf/cm²
Atm
Bar
1bf/in²
1
0.10197
4.017mili
7.5mili
10.197u
9.869u
10u
14.5mili
9.30665
1
39.39mili
73.553mili
100u
96.78u
98.08u
1.422mili
249
25.4
1
1.8683
2.54mili
2.46mili
2.48mili
36.1mili
133.228
13.5947
0.535
1
1.359mili
1.3158mili
1.3332mili
19.337mili
98.0665k
10k
393.7
735.53
1
`0.9673
0.930665
14.2231
101.325k
10.332k
407.1
760
1.03323
1
1.01325
14.6960
100k
10.197k
401.8
750
1.01972
0.986923
1
14.5038
6.895k
703.1
27.686
69.61
70.31mili
63.05mili
63.95mili

1in=25.4mm ; 11b=445g ; k=1000; mili=0.001 ; u=0.00000

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Hydrostatic pressure is the pressure exerted on an object by a homogeneous fluid. This is a kind of Omni-directional force, and it is evenly applied to all parts of the surface of the object. The increase in hydrostatic pressure will reduce the volume of the stressed object, but will not change its shape.

The pressure on the rock deep inside the earth’s crust is similar to this. It comes from the overlying rock layer and is called lithostatic pressure. There is also strong pressurization of the capacity load of water.

Extended reading: Industrial Pressure Transmitters|Buy from the manufacturer

Hydrostatic level measurement is often used for tank level measurement. Hydrostatic level measurement is one type of continuous level measurement.

Hydrostatic level measurement is based on the principle that the Hydrostatic is proportional to the height of the liquid. Hydrostatic submersible pressure level transmitter is the most commonly used level measurement sensor. Of course, the differential pressure transmitter can also measure the liquid level. A hydrostatic level sensor is a submersible pressure transmitter that has a pressure diaphragm at the end of level probe. A hydrostatic level sensor is a submersible pressure transmitter that has a pressure diaphragm at the end of level probe. This Hydrostatic is caused by the weight of the fluid on top of the transmitter and is used to calculate the level. And the inner side of the diaphragm is vented to atmospheric pressure.

Extended reading: wireless pressure transmitter working principle

Featured Static Pressure/Hydrostatic Pressure Transmitters

SI-151 Hydrostatic Level Sensor
SI-10 Liquid pressure sensor
SI-PCM261 Submersible Pressure Transducer
SMT3151TR Submersible Level Transmitter
SI-PCM260 Deep Well Water Level Sensor
SI-302 Anti-corrosive Submersible Level Transmitter
Flange Mounted Differential Pressure Transmitter
Extended Diaphragm Seal DP Level Transmitter
Remote Seal Differential Pressure Transmitter
Differential pressure(DP) level transmitter
SI-703 Flush diaphragm pressure sensor

Hydrostatic pressure transmitter

Hydrostatic Level Measurement Calculation

Liquid level sensors based on hydrostatic liquid level measurement usually measure the filling height of the container according to the following principles:

The liquid passes its specific gravity and gravity. The gravity increases with the filling height. This kind of gravity, which increases with the increase of the filling height, is called a liquid column.

So, if a static pressure type liquid level sensor is selected. This transmitter will measure the corresponding height of gravity of the liquid column as the hydrostatic pressure. Based on the measured hydrostatic pressure and product density. Now you can also calculate the filling height of the container.

Extended reading: What is flush diaphragm?

Hydrostatic level measurement has enjoyed a high reputation for many years and represents 40% of the market share. It is by far the most common electronic liquid level measurement method. Most importantly, it is well known for its high reliability and low installation cost. Therefore, users think that hydrostatic level measurement is very simple and powerful.

Extended reading: Silicon Pressure Sensor

Hydrostatic Level Transmitter Advantages and Disadvantages

About Hydrostatic level transmitter advantages and disadvantages, we do a simple analysis here. If you want to know more about the advantages and disadvantages of level transmitters. Please refer to Sino-Inst Level Transmitters.

Advantages

  • High measurement accuracy;
  • The ultra-high range can be customized up to 1000 meters.
  • Easy to install;
  • The signal can be transmitted remotely;
  • The corrosion of various media can be resisted by choosing different materials;
  • Suitable for explosion-proof occasions;
  • Low cost;

Disadvantages

  • The measurement signal needs to be converted;
  • When the measuring range is greater than 5 meters, it is impossible to measure the high temperature medium temperature exceeding 125 ℃;
  • The density of the measuring medium must be uniform.

Extended reading: High accuracy pressure transducers

Static Pressure Effect in Pressure Transmitter

Static pressure is easy to understand. It is the maximum bearable pressure.

For example, the differential pressure range you measure is 0-1KPa. This pressure may be that the pressure on one side is 0. The other side is 1KPA. At this time, the maximum static pressure is 1KPA.

The differential pressure range you measure is 0-1KPa. This pressure may be that the pressure on one side is 10000KPa and the other side is 10001KPA. At this time, the maximum static pressure is 10001KPA.

Although the measuring range is the same. The pressure displayed by the transmitter is the same. But the static pressure value of the two pressure transmitters is completely different. The sensor selected for the transmitter is also different.

The verification of the influence of the static pressure of the pressure transmitter is as follows:

  1. Connect the high and low pressure chambers of the transmitter to the atmosphere and measure the lower limit of output.
  2. Introduce the static pressure to slowly change from atmospheric pressure to rated working pressure. After stabilizing for 3 minutes, measure the lower limit of output. And calculate the difference of the lower limit of output to atmospheric pressure.
  3. Transmitter with adjustable input range. Except for special regulations, the static pressure influence verification should be carried out on the smallest range. After verification, it should be restored to the original range.

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High Static Differential Pressure Transmitter

The high static pressure differential pressure transmitter is used to measure the level, flow and pressure of liquid, gas or steam in a high working pressure environment. Then it is converted into a 420mA DC signal output. The HP intelligent type can communicate with the HART handheld communicator. Use it to set up, monitor or form an on-site monitoring system with the host computer.

Influence of static pressure

①Zero point: ±0.2% URL under 31027kPa static pressure. The zero point error can be corrected online through zero adjustment.
②Range: can be corrected to ±0.25% output reading/6895kPa

In addition, the excellent static pressure performance of the monocrystalline silicon differential pressure transmitter is also better than that of the capacitive products on the same occasion. The optimal static pressure error can be controlled within ±0.05%/10MPa.

Extended reading: Pressure Sensor Applications In Various Industries

Frequently
Asked
Questions

Help Center

The maximum static pressure should be the maximum pressure that the pressure transmitter is allowed to withstand. If this pressure value is exceeded, the diaphragm of the pressure transmitter will be damaged and the measurement accuracy will decrease. If it is a differential pressure transmitter, it means two positive and negative pressure chambers. The maximum allowable pressure is applied on both sides at the same time.

Extended Reading: Smart pressure transmitter

A pressure transducer often called a pressure transmitter, is a transducer that converts pressure into an analog electrical signal.

Although there are various types of pressure transducers, one of the most common is the strain-gage base transducer.

The conversion of pressure into an electrical signal is achieved by the physical deformation of strain gauges, which are bonded into the diaphragm of the pressure transducer, and wired into a Wheatstone bridge configuration.

Pressure applied to the pressure transducer produces a deflection of the diaphragm, which introduces strain to the gages.

The strain will produce an electrical resistance change proportional to the pressure.

Read more about How does a pressure transmitter work?

DPT is the abbreviation of Differential Pressure Transmitter.

The static pressure level transmitter is based on the principle that the measured liquid static pressure is proportional to the height of the liquid. Adopt the piezoresistive effect of foreign advanced isolation diffused silicon sensor. Convert static pressure into electrical signal. After temperature compensation and linear correction. Converted into a standard electrical signal. It is suitable for liquid level measurement of various media in petrochemical, metallurgical, electric power, pharmaceutical, water supply and drainage, environmental protection and other systems and industries.

Working principle of hydrostatic level transmitter

When the liquid level transmitter is thrown into a certain depth in the measured liquid. The formula for the pressure on the front surface of the sensor is: Ρ=ρ.g.H+Po. Where:

  • 　　P: pressure on the face of the transmitter
  • 　　Ρ: the density of the measured liquid
  • 　　G: local gravitational acceleration
  • 　　Po: Atmospheric pressure on the liquid surface
  • 　　H: the depth of the transmitter into the liquid

At the same time, the pressure of the liquid is introduced into the positive pressure chamber of the sensor through the gas-conducting stainless steel. Then connect the atmospheric pressure Po on the liquid surface to the negative pressure chamber of the sensor. To offset the Po on the back of the sensor. Make the pressure measured by the sensor: ρ.g.H. Obviously, the pressure P is measured. The depth of the liquid level can be obtained.

Extended reading: extrusion melt pressure transducer

Hydrostatic Pressure Transmitter Price

The price of Hydrostatic Pressure Transmitter is not much different from that of ordinary pressure transmitters. The price of Hydrostatic Pressure Transmitter can be determined according to the customer’s parameters. About USD150~350.00.

Sino-Inst offers over 20 Static Pressure/Hydrostatic Pressure Transmitter. A wide variety of Static Pressure/Hydrostatic Pressure Transmitter options are available to you. Such as free samples, paid samples. 

Sino-Inst is a globally recognized manufacturer of Static Pressure/Hydrostatic Pressure Transmitters, located in China. Sino-Inst sells through a mature distribution network that reaches all 30 countries worldwide. Static Pressure/Hydrostatic Pressure Transmitters products are most popular in Europe, Southeast Asia, and Mid East. You can ensure product safety by selecting from certified suppliers. With ISO9001, ISO14001 certification.

Request a Quote

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