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Digital Water Flow Meters

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What is a digital water flow meter?

A Digital Water flow meter is a flow meter that can display the water flow rate, and have the output for the flow rate. Like 4-20mA output, HART, RS 485, and so on. Digital Water Flow Meter is also called Electronic Water Flow Meter. Digital Water Flow Meter is widely used in industrial water and household water measurement. Most of the Sino-Inst flow meters are digital water flow meters. Like the electromagnetic flowmeter, Portable ultrasonic flow meter, Turbine flow meter…..

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The water flow meter is an instrument specially used to measure the flow of water in pipes. You can get many different types of water flow meters from your facility.

When used in certain applications, each flow meter has its own advantages. For many pipelines and similar systems, the water must be maintained at a specified flow rate to ensure the effective operation of the system.

At low flow rates, the speed of the water may be so low that suspended solids settle to the bottom of the pipe, which will deteriorate the efficiency of the pipe and eventually lead to the accumulation of contaminants, which can cause damage.

Since water flow meters can be used in a wide range of applications, there are many reasons to need these flow meters.

On the one hand, knowing that the fluid is in the right place at the right time is very beneficial to ensure that operating costs and efficiency are maintained.

These meters can also be used to ensure that fluids are kept in motion or to determine if the tank is properly balanced.

Any drop in the flow rate may indicate that the water quality is deteriorating and requires treatment.

In some applications, accurate flow measurement is critical to product quality and the health and safety of the final product. These meters are relatively easy to install in the pipeline, depending on the type of meter you choose.

Read more about: Water Meter

Featured Digital Water Flow Meters for Sale

Magnetic Water Flow Meter
Vortex Shedding Flow Meter
In-Line Ultrasonic Flow Meter
Z-Series Straight Tube Micro Motion Coriolis Flow Meter
Z-Series Straight Tube Micro Motion Coriolis Flow Meter
Remote Magnetic Sewage Flow Meter
Liquid Turbine Flow Meter
Dual Channel Ultrasonic Water Meter
U-Series Liquid Mass Flow Meter
Magnetic Sanitary Flow Meter
Turbine Insertion Flow Meter
Handheld Ultrasonic Flow Meter
Integral DP Flow Meter
Insertion Magnetic Flow Meter
Turbine Sanitary flow meter
Ultrasonic Clamp on Flow Meter
 Annubar Flow Meter
Magnetic Large Dia. Pipe Flow Meter
Vortex Steam Flow Meter
Gas Thermal Mass Flow Meter
T-series Triangle Coriolis Mass Flowmeter

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Water flow meter types

Water flow meters are flow meters that can diaplay the flow rate of industrial water pipe.

A water flow meter measures the amount of water flowing through a pipe. We have several kinds to choose from, depending on the application, maintenance needs, and budget.

Extended reading: 2 inch Water Flow Meter

There are four common water flow meter types:

Turbine (also called mechanical), Vortex, Ultrasonic, and Magnetic. We will tell you everything you need to know about them and help you choose one for your application.

First, you should know the flow meter working principles.

Flow Metering Principalples

  • Differential Pressure Flowmeters. Extended reading: Orifice Plate Flow Meter
  • Velocity Flowmeters
  • Positive Displacement Flowmeters
  • Mass Flowmeters
  • For Open Channel Flowmeters – weirs, flumes, submerged orifices, current meters, acoustic flow meters, and more

Read more about digital flow meters.

Types of water flow meters

Turbine/mechanical flow meter to measure water flow

Turbine flow meters easily become the most common flow meters around, mainly because these flow meters are more affordable than other types.

The mechanical flow meter measures the water flow through the rotation of the turbine, which uses a basic propeller, blade or split flow design. The flow rate of water is equal to the speed of the blades.

If mechanical flow meters are to be used, they may become clogged if the water is dirty or more contaminated than expected.

Therefore, you probably should not use this kind of flowmeter to measure the flow of slurry. Since these flow meters can become clogged, they are more frequently maintained than other flow meters.

Know more about: Turbine type Flow Meter for Liquid & Gas technology

Vortex flowmeter measures water flow

The vortex flowmeter is a unique flowmeter that measures the flow of water by using vortex flow.

When the fluid pushes over the obstacle, it will produce a vortex and form a vortex. The flowmeter is equipped with a sensor tab. As long as the vortex flows through the sensor tab, the tab will bend, which will produce a frequency output indicating the flow rate of the water.

If you decide to choose a multivariable vortex flowmeter, it can measure up to five different variables that are useful for your specific application.

These variables include mass flow, temperature, density, flow rate and pressure. These meters are especially suitable for large pipelines.

Extended Reading: Chilled Water Flow Meter

Ultrasonic flow meter to measure water flow

Ultrasonic flow meters are designed to use ultrasonic technology to measure the speed of water as it passes through the pipeline.

You should understand two basic types of ultrasonic flow meters, including runtime flow meters and clamp-on ultrasonic flow meters.

If you choose a run-time flow meter, send a standard ultrasonic signal downstream before sending another signal upstream. These two signals are then compared to determine the water flow rate. This is mostly a pipeline water flow meter. It is often used for household water.

For clamp-on ultrasonic flowmeters, can be placed outside the pipe and are designed to emit acoustic pulses through the pipe wall in order to receive the measured value. Since they can be installed outside the pipeline, they can be used for almost any application and can be used with larger pipelines.

Extended reading: Industrial VS Residential inline water flow meters

Electromagnetic flowmeter measures water flow

The electromagnetic flowmeter can measure the speed of water by using a simple magnetic field.

When water passes through a magnetic field, a voltage is generated. In this way, higher flow rates always generate more voltage when sent through the electromagnetic flowmeter. The electronic system connected to this meter will receive the voltage signal and convert it into volume flow.

Remember that the water needs ions to generate voltage, which means that the electromagnetic flowmeter cannot be used with pure water without pollutants.

Guess you like: Magnetic Flow Meters types and technical guide

Read more about: Industrial flow meters for Different industrial applications

What is the difference between a flow meter and a water meter?

Flow meter usually refers to industrial flow meters. Water meter usually refers to residential water meter.

Extended reading: Insertion Ultrasonic Water Flow Meter – Designed for Agricultural Irrigation, Garden Management

Industrial VS residential digital water flow meter

1. From a functional point of view. Industrial digital water flow meter mainly measures instantaneous flow. It is a real-time state. It can understand the usage of each site. And can output pulses, 4~20mA, etc. Residential digital water flow meter is mainly a cumulative function, generally cannot see instantaneous flow .

2. From the cost point of view. The manufacturing cost of the Residential Digital Water Flow Meter is relatively low. The cost of an Industrial Digital Water Flow Meter is generally relatively high.

Extended reading: Featured Cheap flow meters for Sale

3. In terms of quality. Relatively speaking, the Residential digital water flow meter has poor accuracy. It cannot withstand high pressure and high temperature, and cannot output linear signals. It cannot participate in the automation control of modern industry. The industrial digital water flow meter can do the above.

4. From the point of view of usage. Residential digital water flow meter only measures water and is not used to measure gas. And some liquid media water meters cannot be used. Industrial digital water flow meter liquids (water, oil, turbid liquids, etc.) can be measured.

Of course, Residential digital water flow meters can realize various functions such as prepayment. Remote data transmission. Remote valve control. Step water pricing, etc. It is a must-use metering product for residential homes.

Extended reading: Liquid Mass Flow Meter

Ultrasonic Water Meter for Residential Water
Dual Channel Ultrasonic Water Meter
Insertion Ultrasonic Water Flow Meter
Strap on flow meter X3

Read more about: What is a Flow Meter? Types and how does it work?

How do you measure the speed of the water?

Normally, like the Domestic water, industrial water, raw water, ground water, urban sewage, industrial wastewater, the processed neutral pulp, pulp slurry, etc.

We need to know the flow rate. We know the flow, we can analyze the water flow, control the flow, and so on.

For industrial water, most time is in the pipeline. Sometimes in the open channel.

  • For pipe flow measurement, we can install a flow meter on the pipe.
  • If the pipe can be changed, we can install a pipe flow meter or a flange to mount.
    • Electromagnetic flowmeters, turbine flowmeters, are all installed in this way.
  • If the pipe diameter is large, we can choose to install a plug-in electromagnetic flowmeter at a lower cost.
  • If the pipe cannot be changed, we can install the ultrasonic flowmeter, which is convenient and quick.
  • For open channel flow measurement, we can specialize open channel flowmeters. If you need to purchase an open channel flowmeter, you can contact us to customize it according to your requirements.

Extended reading: Ultrasonic Insertion Flow Meter for Lined/Large Pipes

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Extended reading: Fuel Flow Meter for Boat-Selection & Application

Sino-Inst offers over 30 water flow meter products. About 50% of these are differential pressure flow meters. 40% are water meters (like the Insertion Turbine Flow Meter), and 40% are water treatment (like the Annubar flow meter ).

A wide variety of water flow meter options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of water flow meter, located in China.

The top supplying country is China (Mainland), which supply 100% of the water flow meter respectively.

Sino-Inst sells through a mature distribution network that reaches all 50 states and 30 countries worldwide. Water flow meter products are most popular in Domestic Market, Southeast Asia, and Mid East.

You can ensure product safety by selecting from certified suppliers, with ISO9001, ISO14001 certification.

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Sewage Flow Meters

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Sewage Flow Meters- Wastewater Flow Meters

Sewage flow meter, also known as a wastewater flow meter. The sewage flow meter measures the flow of various sewages in pipes and open channels. Common sewage flow meters are magnetic flow meters, non-contact ultrasonic flow meters, etc.

Industries like wastewater, river water, industrial gas.

What is wastewater flow?

Sewage flow or wastewater can be a pain to accurately measure. The environment is corrosive and humid. While the flow itself can experience wide swings due to inflow and infiltration. Wastewater is usually carried in non-full open channel pipes.

So, all the flow measurement instruments suitable for Sewage flow are called Sewage flow meters, or wastewater flow meters.

Here you can find a Sewage flow meter to measure the flow of wastewater for your application.

Magnetic Water Flow Meter
Remote Magnetic Sewage Flow Meter
Magnetic Battery Operated Flow Meter
Magnetic Large Dia. Pipe Flow Meter
Handheld Ultrasonic Flow Meter
Clamp-on Ultrasonic Flow Meter
Insertion Magnetic Flow Meter
Ultrasonic Clamp-on Flow Meter

How is wastewater measured?

Magnetic flow meters

The electromagnetic flowmeter is based on Faraday’s law of electromagnetic induction. That is, the measured medium flows perpendicular to the direction of magnetic lines of force. Thus generating an induced electromotive force in a direction perpendicular to the flow of the medium and the lines of magnetic force.

Extended reading: Industrial Magmeters

The induced electromotive force is proportional to the measured medium flow, and the instantaneous flow rate can be obtained by using the flow rate, and the cross-sectional area of ​​the pipe.

The conductivity in water is one of the prerequisites for the electromagnetic flowmeter to work properly.

The sewage contains a large number of impurities and salt and has a certain conductivity.

Therefore, the electromagnetic flowmeter can be used for sewage measurement.

For pure water, it cannot be measured with an electromagnetic flowmeter.

The advantages of the electromagnetic flowmeter are high precision, stable measurement and wide application range.

The electrode and the inner lining can be selected according to the medium, and can also be used for measuring work in a bad medium.

The disadvantage is that it is easily interfered by electromagnetic waves, and the diameter of the pipe is larger.

The more expensive the price, the larger the diameter of the electromagnetic flowmeter is not easy to disassemble, and the maintenance is difficult.

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Ultrasonic flowmeter

Ultrasonic Flow Meters

The working principle of the ultrasonic flowmeter (Best Guide to Ultrasonic Level Transmitter) is that, by means of the time difference measurement principle. A pair of ultrasonic probes transmit signals through the intermediate medium to the other side of the tube wall and are received by the other probe. And the other side of the probe also transmits a signal to be the first one.

Extended reading: Ultrasonic Insertion Flow Meter for Lined/Large Pipes

The probe is received. In this process, since the signal delivery time is affected by the medium flow rate, there is a certain time difference.

Based on this, the ultrasonic flowmeter calculates the corresponding flow value by means of the relevant formula.

In general, ultrasonic flow meters can be divided into two types: external clip type and plug-in type.

If the length of the straight pipe before the flowmeter does not meet the installation requirements, a multi-channel ultrasonic flowmeter can be installed.

Compared with the electromagnetic flowmeter, the installation of the ultrasonic flowmeter on the large diameter (especially the large diameter of 1 m or more) has obvious advantages, and the construction is not difficult, the cost is relatively low, and the maintenance is convenient.

The external clip-type ultrasonic flowmeter (Ultrasonic flow measurement) is easy to carry and install.

Extended reading: 2 inch Water Flow Meter

Open channel flowmeter

Magnetic Partially Filled Pipe or Open Channel Flow Meter

Most of the sewage treatment plant sewage discharge methods are natural flow, that is, the flow of sewage in the pipeline or in the pipeline is not full.

A waterway that flows in such a non-full-tube state, that is, a waterway with a free surface, is called an “open channel.”

Even in the so-called “dark channel” waterway, since the liquid flows naturally, it also belongs to the open channel.

For such waterways, conventional pressurized full flow meters cannot be used when measuring flow.

The measured sewage contains various impurities and other organic chemical components.

Although it has been purified before the sewage is discharged, if a flow meter is used in direct contact with the sewage medium, scaling will inevitably occur inside the flowmeter after a long time.

Or the situation of being corroded, thus affecting the smooth progress of the measurement work.

The advantage of the open channel flowmeter is that the measuring range is large, and the flow measurement is not affected by the return of the tributary surface, the sediment in the water, the bubbles, and the water level. And the flow sensor will have resistance to the water flow, the structure is simple, the volume is small. And the installation is Convenience.

It is used in the Pearl River Delta area. The standard channels do not need to be modified, they can be installed directly, and the installation and construction costs are low. Therefore, it is suitable for measuring the discharge of sewage from sewage treatment plants.

Extended reading:
What is the K-factor in a flow meter?
Cryogenic Flow Meters|Liquid Nitrogen-Liquid Oxygen-LNG fluids

Orifice flowmeter

Orifice Plate Flow Meter

The throttling flowmeter is a metering device, for metering flow that has been used in many previous years. It has the longest history and the most usage.

Nowadays, the common type is the circular orifice type and the tapered inlet plate type.

The working principle is to participate in the one-plate saving part in the fluid pipeline, and the pressure difference transmitter is introduced through the pressure guiding tube to measure the pressure difference between the upstream and the downstream of the saving piece.

According to the measured pressure difference, the instantaneous value of the flow is obtained by accounting.

Because of the inactivity of the water in the pressure guiding tube, in the colder area, the orifice tube of the outdoor equipment in winter is simply frozen (frozen), so that the differential pressure instrument cannot work normally.

When measuring dirty sewage, the orifice plate needs to be cleaned frequently.

If the cleaning is not timely, the measurement accuracy is reduced, and the pressure tube is often blocked by dirt, and the appearance cannot be used.

When the flow rate is measured by the orifice plate method, there are disadvantages such as large pressure loss and large protection amount.

Therefore, by changing the pressure-receiving method, for example, by using the radial pressure method, the influence of the fouling of the orifice plate can be reduced.

Widely used in environmental protection, metallurgy, chemical, pharmaceutical, water supply, food, paper, and other industries.

Read more about Sanitary Flow Meters-316SS, Tri clamp-Pulse- for Brewery

Sewage Flow Meter Selection

Before you make the selection of sewage flow metering instruments.

According to the actual situation of the site and the comparison of different flowmeters:

  1. Electromagnetic flowmeter measurement stability, a wide range of applications, can measure a variety of media, but is susceptible to electromagnetic interference. As the diameter of the pipe increases, its price will become more and more expensive.
  2. Ultrasonic flowmeter has low cost, high measurement accuracy, stable operation, convenient installation and maintenance, and the price will not become higher and higher with the increase of pipe diameter, but it will become more and more expensive due to the increase of sound path.
  3. The open channel flowmeter has a wide measuring range, and the flow measurement is not affected by the change of the medium, but it is limited by the size of the measuring tank.

Read more about: Shop 101: Key Factors In Selecting A Pipe Flow Meter

Generally speaking, in the case of meeting the open channel installation conditions, the flow data is large, and the sewage flow can be transported through the open channel.

And the sputum flowmeter and the trough flowmeter are used for related operations.

In the actual measurement process, such equipment can meet the accuracy requirements of metering and save energy.

It uses a self-flowing method to transport sewage.

Extended reading: Industrial VS Residential inline water flow meters

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Magnetic Flow Meters

Also called electromagnetic flow meter, mag flow meter or magmeter. It is the most commonly used as sewage flow meter.

LEARN MORE

Ultrasonic Flow Meter

Clamp on type Ultrasonic Flow Meter is the easiest to install. Convenient measurement. Handheld type optional.

LEARN MORE

Orifice Flow Meter

Differential Pressure Measurement principle. Easy installation. Compatible with various harsh conditions.

LEARN MORE

Frequently
Asked
Questions

Help Center

Ultrasonic open channel flowmeters are used to measure flow in the sewer. In the case of a very small water flow, it can be matched with a triangular weir. Its basic structure is to install a weir groove at the outlet of the pipeline, which can be fixed with expansion screws. Finally, use structural glue to plug the surrounding gaps. Ensure that water does not seep from the place where the weir trough and the outlet pipe are connected.

As for how to install the ultrasonic open channel meteor on the weir trough, it is the same as usual. It’s just that the sewer may require battery power. It also needs to be equipped with a wireless RTU. This is also a way to measure the flow in a water channel when the water flow is very small.

Extended reading: Sludge flow meter for sewage treatment return activated sludge system

For the selection of sewage flow meters, various flow meters have their own advantages and disadvantages. In the process of sewage treatment, selection should be made according to actual needs.

The electromagnetic flowmeter is stable in measurement, has a wide range of applications, and can measure a variety of media. But it is easily interfered by electromagnetic waves. As the pipe diameter increases, its price will become more and more expensive.

Ultrasonic flow meters have relatively low cost and high measurement accuracy. run smoothly. Installation and maintenance are convenient, and the price will not increase with the increase of pipe diameter. But it will become more and more expensive because of the increase in sound channels.

The open channel flowmeter has a wide measurement range, and the flow measurement is not affected by changes in the medium. , But it is restricted by the size of the measuring tank. Generally speaking, when the installation conditions of open channels are met, the traffic data is large. Sewage flow operations can be transported through open channels. Weir flow meters and trough flow meters are used for related operations.

Extended reading: sludge level measurement

Flow Metering Principals

  • Differential Pressure Flowmeters
  • Velocity Flowmeters
  • Positive Displacement Flowmeters
  • Mass Flowmeters
  • For Open Channel Flowmeters – weirs, flumes, submerged orifices, current meters, acoustic flow meters and more

For different working principle, We offer different types of flow meters, like:

  • Differential Pressure Flow Meters
  • Orifice Plate
  • Venturi Tube
  • Flow Nozzles
  • The Sonic Nozzle – Critical (Choked) Flow Nozzle
  • Calorimetric Flowmeter
  • Ultrasonic Doppler Flowmeter
  • Positive Displacement Flowmeter
  • Variable Area Flowmeter or Rotameter
  • Velocity Flowmeters
  • Pitot Tubes
  • Electromagnetic Flowmeter
  • Turbine Flowmeter
  • Vortex Flow Meter
  • Thermal Flowmeter
  • Coriolis Flowmeter
  • Mass Flowmeters
  • Open Channel Flowmeters

Related blogs

Sino-Inst offers sewage flow meter products. About 85% of these are Magnetic flow meters, 3% are Ultrasonic water meters. A wide variety of sewage flow meter options are available to you, such as free samples, paid samples.

The top-selling countries or regions are China, India, and Israel, which supply 99%, 1%, and 1% of sewage flow meter respectively. Sewage flow meter products are most popular in Domestic Market, Mid East, and North America. You can ensure product safety by selecting from certified suppliers, with ISO9001, and Other certifications.

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What is a flow meter?

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What is a flow meter?

A flow meter is an instrument that indicates the flow rate to be measured and/or the total amount of fluid in a selected time interval. Simply put, it is a meter used to measure the flow of fluid in a pipe or open channel.

A flow meter also called a flow sensor, is a device or an instrument used to measure the linear, nonlinear, mass, or volumetric flow rate of a liquid or a gas.

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Here, let’s take a closer look at what is a flow meter.

You may like the wikipedia: Flow Measurement.

If you need to know the flow rate in you pipe, or river, that when you need a flow meter. So, flow meter is the instrument that can finish the flow measurement.

Flowmeters consist of a primary device, transducer, and transmitter. The transducer senses the fluid that passes through the primary device.

The transmitter produces a usable flow signal from the raw transducer signal. These components are often combined, so the actual flow meter may be one or more physical devices.

Different types of flow meters are available for different applications, and depending upon the requirement, a careful selection of flow meters is made.

For e.g., we prefer vortex flow meters flow steam flow measuremnet. And we like the ultrasonic flow meters for non-contact pipe flow measuremnt.

Turbine type flow meter cannot be used for measuring the flow in an unclear liquid (wastewater or corrosive liquids).

Flowmeters are devices that measure the rate of liquid, gas or vapor that passes through them.

Some flowmeters measure flow as the amount of fluid passing through the flowmeter during a time period (such as 100 liters per minute).

Other flowmeters measure the totalized amount of fluid that has passed through the flowmeter (such as 100 liters).

Flow measurement can be described by :
Q = A x v

Q is flow rate, A is the crosssectional area of the pipe, and v is the average fluid velocity in the pipe.

Putting this equation into action, the flow of a fluid traveling at an average velocity of a 1 meter per second, through a pipe with a 1 square meter cross-sectional area is 1 cubic meter per second.

Note that Q is a volume per unit time, so Q is commonly denoted as the “volumetric” flow rate.

Now consider the following equation:
W = rho x Q

Where W is flow rate (again – read on), and rho is the fluid density.

Putting this equation into action, the flow rate will be 1 kilogram per second, when 1 cubic meter per second of a fluid with a density of 1 kilogram per cubic meter is flowing.

(The same can be done for the commonly-used “pounds”. Without getting into details — a pound is assumed to be a mass unit.)

Note that W is a mass per unit time, so W is commonly denoted as the “mass” flow rate.

Now — which flow do you want to measure? Not sure? In some applications, measuring the volumetric flow is the thing to do.

Consider filling a tank.

Volumetric flow may be of interest to avoid overflowing a tank, where liquids of differing densities can be added.

(Then again, a level transmitter and high level switch/shutoff may obviate the need for a flowmeter.)

Consider controlling fluid flow into a process that can only accept a limited volume per unit time.

Volumetric flow measurement would seem applicable.

In other processes, mass flow is important.

Consider chemical reactions,where it is desirable to react substances A, B and C.

Of interest is the number of molecules present (its mass), not its volume.

Similarly, when buying and selling products (custody transfer) the mass is important, not its volume.

Understanding the relationship between Flow Rate and Pressure may help you calculate mass or volume flow.

You may like: Industrial flow meters

What are the types of flow meter? You may always hear words like: electromagnetic, vortex shedding, Coriolis, Ultrasonic, Venturi…. If you want to make better choice for your flow measurement, you may need to know more about the flow meter types. Flowmeters are used to measure the flow in a piping system. Let us see the types of flow meters by their different working principle.

Flow Metering Principles

From the measurement principle, the flowmeter can be divided into Volumetric flowmeters and Mass flwo meters.

VOLUMETRIC FLOWMETERS:

  • Differential Head type
    • Orifice plates
    • Venturi meters
    • Annubar
  • Differential Area type (Rotameters)
  • Electromagnetic flowmeters
  • Ultrasonic flowmeters
  • Turbine flowmeters
  • Vortex flowmeters
  • Positive Displacement Meters

MASS FLOWMETERS:

For different working principle, We offer different types of flow meters, like:

Extended reading: Gas Rotameter Tips

Where are flow meters used? Or, What does a flow meter measure?

At industrial sites, meters that measure fluid flow are referred to as flow meters or flow sensors.

It is one of the most important instruments in industrial measurement.

With the development of industry, the accuracy and range of flow measurement requirements are getting higher and higher.

In order to adapt to various purposes, various types of flowmeters have been successively launched,

widely used in oil and gas, petrochemical, water treatment, food and beverage.

Extended Reading: Rotameter vs Flow meter

Industries such as pharmaceuticals, energy, metallurgy, pulp and paper, and building materials.

  1. Measurement of gas mass flow in industrial pipelines
  2. Smoke flow rate measurement from the chimney
  3. Calciner flue gas flow measurement
  4. Air flow measurement during gas process
  5. Compressed air flow measurement
  6. Gas flow measurement during semiconductor chip manufacturing process
  7. Gas flow measurement in sewage treatment
  8. Gas flow measurement in heating ventilation and air conditioning systems
  9. Flux recovery system gas flow measurement
  10. Measurement of combustion gas flow in a combustion boiler
  11. Gas flow measurement of natural gas, flare gas, hydrogen, etc.
  12. Measurement of carbon dioxide gas flow during beer production
  13. Measurement of gas mass flow in the production process of cement, cigarette and glass factory
  14. Open channel

Extended reading: Ultrasonic Insertion Flow Meter for Lined/Large Pipes

Mass flow rate vs Volumetric flow rate is what we must use in flow measurement and control. In this post, we compare the concept of volume flow and mass flow and the conversion between the two.

Commonly used flow meters, such as orifice plates. Turbine flowmeter. Vortex flowmeter. Electromagnetic Flowmeter. Rotameter. The flow measurement value of the ultrasonic flowmeter and oval gear flowmeter is the volume flow of fluid. Coriolis mass flow meters and thermal gas mass flow meters measure mass flow.

Read more Mass Flow Rate vs Volumetric Flow Rate

When measuring flow, the temperature of the medium and the pressure of the pipe have a great influence on the measurement.

Different flow meters have for you the pressure and temperature tolerance range. More than the rated pressure and temperature range, it will affect the measurement accuracy of the flowmeter. Or even damage the flowmeter.

Therefore, when choosing a flowmeter, be sure to clarify the measurement of temperature and pressure.

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How to select the right flow meter for your application?

There are no “universal” flow meters which are suitable for all applications.

Selecting the proper technology for your application requires, writing a flow specification which covers the use of the meter.

There are usually trade-offs with each meter type, so knowing the critical specifications will be important.

There are some question that need to be answered before choosing a Flow Sensor.

  1. What is the fluid being measured?
  2. Do you require rate measurement and/or totalization?
  3. If the liquid is not water, what viscosity is the liquid?
  4. Do you require a local display on the flow meter or do you need an electronic signal output?
  5. What is the minimum and maximum flowrate?
  6. What is the minimum and maximum process pressure?
  7. What is the minimum and maximum process temperature?
  8. Is the fluid chemically compatible with the flowmeter-wetted parts?
  9. If this is a process application, what is the size of the pipe?

Read more General-purpose Flow Totalizer for Data collection and calculation

Which flowmeter do you need? Choose your flowmeters below

Magnetic Flow Meters

Magnetic flow meter is also called electromagnetic flow meter, mag flow meter or magmeter. Suitable for the measurement of conductive liquids.

Turbine Flow Meters

Turbine flow meters are velocity flow meters, also called impeller flow meters. Used to measure the instantaneous flow and cumulative flow of liquids and gases.

Vortex Flow Meters

Vortex flow meter, also called Vortex shedding flow meter. Vortex Flow Meter is suitable for flow measurement of steam and various liquids and gases.

Precession Vortex Gas Flowmeter

Precession vortex flowmeter is a new type of gas flowmeter. It can be used for the measurement of natural gas, propane, air, nitrogen and other gases.

Ultrasonic Flow Meters

The ultrasonic flow meter measures the liquid flow rate quickly and effectively. There are two types of ultrasonic flowmeter technology: Doppler frequency shift and transit time.

Ultrasonic Gas Flow Meters

Ultrasonic Gas Flow Meter uses the principle of measuring the transit time of ultrasonic waves in the pipeline. Ultrasonic Gas Flow Meter is an ideal choice for various gas measurements.

Differential Pressure Flow Meters

Differential Pressure Flow Meter is also called DP flow meter. Differential pressure flow meters use the principle of differential pressure to measure the flow of liquid, gas and steam.

Volumetric Flow Meters

Volumetric Flow Meter, as a mechanical flow meter, is also called Positive displacement flowmeter. It can measure the volume flow of high viscosity and corrosive fluids.

All flow meters can work with the AMS TREX, HERE !

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Sino-Inst offer over 20 flow meters, with Best Price.

A wide variety of flow meters options are available to you, such as free samples, paid samples.

About 13% of these are magnetic flow meter, 14% are Insertion Magnetic Flow Meter, 25% are Venturi flow meter,

13% are Handheld ultrasonic flow meter, and others are Liquid Turbine Flow Meters.

Sino-Inst is wastewater flow meter suppliers, located in China.

Wastewater flow meter products are most popular in North America, Mid East, and Eastern Europe.

The United States, and India, which export 99%, 1%, and 1% of ultrasonic level transmitter respectively.

You can ensure product safety by selecting from a certified supplier, with ISO9001, ISO14001 certification.

Request a Quote

Please enable JavaScript in your browser to submit the form

Industrial flow meters

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Flowmeters for Industrial Flow Measurement

The industrial flow meter is one of the most important instruments in industrial measurement. In industrial sites, instruments that measure fluid flow are collectively referred to as flow meters or flow meters. There are very many kinds of flow meters. Based on years of experience, Sino-Inst has compiled the following information. Hope it can help you choose the right industrial flow meter.

RFQ
Digital Flow Meters

Flow Measurement is the process of measuring fluid in your plant or industry. Sino-Inst offers industrial flow meters, with local LCD reading, transmitter, and optical set points. You can measure flow through a variety of different devices, such as Coriolis, differential pressure, vortex, magnetic, ultrasonic, turbine, and positive displacement meters. Industries like: gas flow, airflow, wastewater ( sewage ), pipe (like 4 inches), and etc.

If you need to know the flow rate in you pipe, or river, that when you need a flow meter. So, flow meter is the instrument that can finish the flow measurement.

Flowmeters consist of a primary device, transducer and transmitter.

The transducer senses the fluid that passes through the primary device.

The transmitter produces a usable flow signal from the raw transducer signal.

These components are often combined, so the actual flowmeter may be one or more physical devices.

Different types of flow meters are available for different applications, and depending upon the requirement, a careful selection of flow meters is made.

For e.g., we prefer vortex flow meters to flow steam flow measurement. And we like the ultrasonic flow meters for non-contact pipe flow measurement.

Industrial flow meters Types

Magnetic Flow Meters

Magnetic flow meter is also called electromagnetic flow meter, mag flow meter or magmeter. Suitable for the measurement of conductive liquids.

Turbine Flow Meters

Turbine flow meters are velocity flow meters, also called impeller flow meters. Used to measure the instantaneous flow and cumulative flow of liquids and gases.

Vortex Flow Meters

Vortex flow meter, also called Vortex shedding flow meter. Vortex Flow Meter is suitable for flow measurement of steam and various liquids and gases.

Precession Vortex Gas Flowmeter

Precession vortex flowmeter is a new type of gas flowmeter. It can be used for the measurement of natural gas, propane, air, nitrogen and other gases.

Ultrasonic Flow Meters

The ultrasonic flow meter measures the liquid flow rate quickly and effectively. There are two types of ultrasonic flowmeter technology: Doppler frequency shift and transit time.

Ultrasonic Gas Flow Meters

Ultrasonic Gas Flow Meter uses the principle of measuring the transit time of ultrasonic waves in the pipeline. Ultrasonic Gas Flow Meter is an ideal choice for various gas measurements.

Differential Pressure Flow Meters

Differential Pressure Flow Meter is also called DP flow meter. Differential pressure flow meters use the principle of differential pressure to measure the flow of liquid, gas and steam.

Volumetric Flow Meters

Volumetric Flow Meter, as a mechanical flow meter, is also called Positive displacement flowmeter. It can measure the volume flow of high viscosity and corrosive fluids.

Mass Flow Meters

Mass flow meter directly measures the mass flow of the medium passing through the flow meter. It can also measure the density, temperature and viscosity of the medium.

INDUSTRIES

Sewage flow meter, also known as waste water flow meter. The sewage flow meter measures the flow of various sewages in pipes and open channels. Common sewage flow meters are magnetic flow meters, non-contact ultrasonic flow meters, etc.

Industries like the waste water, river water, industrial gas.

Read more about: Sewage Flow Meters

The air conditioning system is a control system that includes temperature, humidity, air clarity and air circulation, and is called HVAC (: Heating, Ventilation, Air-conditioning and Cooling).

The principle is similar to that of an air conditioner supplying cool air, heating air or dehumidification. The use of refrigerant under the action of the compressor. Produces evaporation or condensation. Then trigger the evaporation or condensation of the surrounding air, in order to change the purpose of temperature and humidity.

Air mass flow meter & Controller is commonly used in HVAC industry.

Read more about:

Air mass flow meter VS Controller

Digital air flow meters

A chilled water flow meter refers to a flow meter that can be used to measure low-temperature water. Common chilled water flow meters include electromagnetic flow meters, turbine flow meters, and ultrasonic flow meters. Used in the condensing system, chiller, or HVAC.

Read more about: Chilled Water Flow Meter

Clean Water can be measured using a variety of flow meters. Commonly used are electromagnetic flow meters and ultrasonic flow meters, etc.

Read more about:

Extended reading: Industrial Magmeters

The irrigation flow meter is a flow meter designed for agricultural irrigation water counting. Agriculture, horticulture, etc. require water for irrigation. And water is becoming more and more expensive. The installation of flow measurement devices allows for effective monitoring and management of agriculture water systems.
The old mechanical water meters and today’s ultrasonic flow meters and electromagnetic flowmeters are widely used.

Read mroe about: Irrigation Flow Meters for Agriculture Water System

Industrial oil flow meters measure the volume or mass of oil. Can realize the mutual conversion of volume and mass.

The main industrial oils are hydraulic oil. Gear Oil. Turbine oil. Compressor oil. Refrigeration oil. Transformer oil. Cylinder oil, heat treatment oil, heat transfer oil, etc. Of course, edible oil can also be produced in the industry. In addition, there are greases with lubricating oil as base oil and thickening agent.

Therefore, whether it is a company that uses, trades, or produces oil, it needs to accurately measure the oil flow.

There are many common oil flow meters, such as turbine flow meters, positive displacement flow meters, gear flow meters, mass flow meters, etc.

Read more about:

Industrial Oil Flow Meters

Hydraulic Oil Flow Meters

Diesel Fuel Flow Meters

Chemical flowmeters are used to measure flow rate that flow through them. You may often hear about ultrasonic flow meters, electromagnetic flow meters, turbine flow meters, volumetric flow or mass flow. Chemical flow meters are common in industries like petrochemical plants and refineries. And play a vital role in the manufacturing process since they help to enhance manufacture efficiency.

Read more about: Chemical Flow Meter Guide

Common sanitary flow meters are sanitary magnetic flow meter and sanitary turbine flow meter. Composed of 304/316 stainless steel. Sanitary flowmeter with Tri-Clamp fittings is easier to install and disassemble. Suitable for food hygiene industry.

Read more about:

Sanitary Flow Meters for Sale

Digital Beer Flow Meters

Marine fuels mainly include light diesel, heavy diesel, fuel oil, and residual fuel oil.

To put it simply, if the tested marine fuel is a low-viscosity, clean fuel. Then you can choose a turbine flowmeter. The price is reasonable and the measurement is stable.

If the marine fuel being tested is heavy oil, high-viscosity fuel. Then it is recommended to choose an oval gear flowmeter.

If the measured marine fuel is a small flow rate. Then it is recommended to use a circular gear flowmeter for measurement.

If the tested marine fuel has impurities. It is recommended to install a filter before the flowmeter.

If you still do not know how to choose the right marine fuel flow meter. You can contact our sales engineer. We will provide you with a suitable marine fuel flow measurement program.

Read more about:

Large-diameter Oval Gear-Marine Fuel Flow Meter

Industrial petrol flow meters|Selection Guide

The hydraulic flow meter is mainly for inline hydraulic system instantaneous flow test and high-pressure test. Industrial Hydraulic oil flow meter, also called hydraulic flow gauge.

Sino-Inst offers Turbine, Mass flow, Oval gear, V-cone, Target, and Orifice flow meters for inline hydraulic oil flow. Features like: bidirectional, high pressure, analog, can be customized as customer need

Read more about:

Hydraulic Oil Flow Meters

Commonly used Cryogenic Flow Meters include cryogenic turbine flow meters, orifice flow meters, mass flow meters, target flow meters, etc. Representative cryogenic fluids include LNG (liquefied natural gas), LN2 (liquid nitrogen), LO2 (liquid oxygen), liquefied ethylene, liquid hydrogen, liquid chlorine and these cryogenic gases. LPG (liquefied petroleum gas) is not included in the cryogenic Fluid.

Read more about:

Cryogenic Flow Meters for Sale

Refrigerant Flow Meter

Read more about: Beginner’s Guide: Variable area flow meter

Application of flow meter in industry

Selecting the right industrial flow meter for your application can be a challenging task. To make it easy, Sino-Inst recommends the best flow meter you should use for your particular gas, liquid, or steam flow application. First, choose your application:

  • Natural gas
  • Compressed air measurement
  • Gas mixing and blending applications
  • Burner control
  • Liquid measurement
  • Steam flow measurement

Based on your application specifications, such as flow rate, pipe size and gas measured, we help you select the perfect flow meter solution for your industry,to improve quality and save money on energy costs, installation, and maintenance.

Extended reading: Ultrasonic Insertion Flow Meter for Lined/Large Pipes

Sino-Instrument is a leading supplier of industrial flow meters, with experience in the design and application of various flow technologies.

To request a quote for industrial flow meters for your application, contact us for more information.

Request a Quote

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Ultrasonic flow measurement

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Ultrasonic Flow Measurement, Industrial Inline Flow Measurement.

Ultrasonic flow meters, using the ultrasonic principle, measure the velocity of flow.

We can use a different type of ultrasonic flow meters, like: Portable ultrasonic flow meter, Handheld ultrasonic flow meter, Clamp-on Ultrasonic Gas Flow Meter.

For airflow, natural gas, water, velocity measurement. There are two types of ultrasonic flow meter technologies: Doppler shift and transit-time. Transit-time measures the time differential between signals sent upstream and downstream.

The differential is directly proportional to the velocity of the water.

Transit-time meters are best used for measuring the flow of clean liquids and, as a result, are the most popular type of ultrasonic meter. 

Doppler shift measures the difference in frequency of the sound wave, reflected off gas bubbles or particles in the flow stream, and is suitable for aerated or dirty liquids.

Products for Ultrasonic Flow Meters solutions

Portable Ultrasonic Flow Meter
Ultrasonic Insertion Flow Meter
Handheld Ultrasonic Flow Meter
In-Line Ultrasonic Flow Meter
Clamp on Ultrasonic Flow Meter
Insertion Ultrasonic Water Flow Meter
Ultrasonic Clamp on Flow Meter
Dual Channel Ultrasonic Water Meter

Specifications of Ultrasonic Flowmeters

Item

Principle and parameters

Converter

Principle

Transit-time,4 byte floating-point operation in accordance with IEEE754

Accuracy

Inline type:flow meter:±0.5%; heat meter:±1.0%

Clamp on type:flow meter:±1.0%; heat meter:±2.0%

Insertion type:flow meter:±1.0%; heat meter:±2.0%

 

Operation

4-key manipulation with magnetic bar touch or figer touch;

simulation keyboard software

Output

One way 4-20mA analog output

One way OCT pulse signal output

One way Relay output

Input

3 way 4-20mA analog input,accuracy:0.1%;

Acquisition signal of temperature,press and liquid level

Achieve heat measurement by connecting 3-wired PT100

Temperature sensor

Data interface

RS485 serial interface,upgraded by computer,support MODBUS communication protocol

Special cable

Twisted-pair shielded cable and cable length should be no more than 50 m.Transmission distance can achieve 1 km if select the RS 485 interface

pipeline

Pipe material

Steel,stainless,copper,cement,PVC,aluminum,glass steel, cast iron

Pipe diameter

DN15mm-DN6000mm

Straight pipeline

Transducers installation points should be:10 diameters’ straight pipeline from upstream transducer ,5 diameters’ 

straight pipeline from the downstream transducer ;30 diameters’ straight pipeline from the pump

Measuring

Medium

 

Liquid type

Single liquid that can conduct sound wave,such as water,

Seawater, sewage,plant effluent,chemicals,alcohol,beer,oil

etc.

Fluid temperature

-30℃-160℃

Turbidity

≤10000ppm,with little bubble

Fluid velocity

0m/s-7m/s

Working

Environment

Temperature

Converter:-20℃-60℃;transducer:-30℃-160℃

Humidity

Both of the converter and transducers can work under water,depth underwater ≤2m(After completely sealing)

Power supply

DC8-36V;AC85-264V(optional)

Power consumption

1.5W

ultrasonic flow meter pDF

Ultrasonic-Flow-meter-User-ManualDownload

The Working Principle of Ultrasonic Flow Measurement

Video source: https://www.youtube.com/embed/Bx2RnrfLkQg?start=16

Ultrasonic flowmeters use sound waves to determine the velocity of a fluid flowing in a pipe.

At no flow conditions, the frequencies of an ultrasonic wave transmitted into a pipe, and its reflections from the fluid are the same.

Under flowing conditions, the frequency of the reflected wave is different, due to the Doppler effect.

When the fluid moves faster, the frequency shift increases linearly.

The transmitter processes signals from the transmitted wave, and its reflections to determine the flow rate.

You may like: Digital Flow Meters Guide| Liquid and Gas

Ultrasonic flow meter advantages and disadvantages

Generally, an ultrasonic flow meter is the device, that uses ultrasound to measure the velocity of liquid flow, that helps in determining the volume of liquid flow also.

The ultrasonic flow meters are made using the ultrasonic transducers, which are clamped to the external surface of a pipe, to generate the ultrasonic pulses through the pipe.

When the liquid flows inside the pipe, it creates the time difference in the pulses, and these are examined to calculate the accurate flow velocity of the liquid.

There are many advantages of using the ULTRASONIC flow meters which include:

  • The electronics in the ultrasonic flow meter includes ultrasonic flowmeter detector which compensates and adapts to the changes in the profile of the flow, type of the liquid and material of the pipe.
  • A portable ultrasonic flow meter converter can be used as a direct method to determine the flow rates effectively when compared to the other flow systems.
  • Ultrasonic flow meter converter is inexpensive to use and maintain when compared to the other mechanical flow meters as they are no moving parts in these flow meters.
  • Their design is highly sophisticated and they do not obstruct the liquid flow, so they can be used for sanitary, corrosive and abrasive liquids.

These are the advantages of the ultrasonic flow meters and there are many disadvantages of the Ultrasonic flow meter which include:

  • The main disadvantage of the ultrasonic flow meter is the cost. The cost of the flow meter is very high when compared to the other types of mechanical flow meters.
  • The ultrasonic flow meters are sophisticated when compared to the mechanical flow meters, so it needs experts to repair and maintain the flow meters.

These are the advantages and disadvantages of the ultrasonic flow meters.

Ultrasonic flow meter Types

  1. According to the measurement principle

(1) Time difference method ultrasonic flowmeter;
(2) Frequency difference method ultrasonic flowmeter;
(3) Phase difference method ultrasonic flowmeter;
(4) Doppler ultrasonic flowmeter;
(5) Ultrasonic flowmeters for partially full pipes and river channels that combine liquid level measurement and average velocity measurement.

  1. According to usage

(1) Portable ultrasonic flowmeter;
(2) Fixed (standard pipe section) ultrasonic flowmeter.

  1. According to the installation method of the transducer

(1) Standard pipe section ultrasonic flowmeter;
(2) Clip-on ultrasonic flowmeter;
(3) On-site plug-in ultrasonic flowmeter with hole opening.

  1. According to whether the transducer is in contact with the fluid

(1) Immersion (contact) ultrasonic flowmeter;
(2) Non-invasive (non-contact) ultrasonic flowmeter.

  1. According to the nature of the measured fluid

(1) Liquid ultrasonic flowmeter;
(2) Gas ultrasonic flowmeter.

  1. According to the number of transducer channels

(1) Mono ultrasonic flowmeter;
(2) Two-channel ultrasonic flowmeter;
(3) Multi-channel ultrasonic flowmeter.

Extended Reading: Inline Ultrasonic Flow Meter

Ultrasonic Clamp on Flow Meter is composed of an integrated host and external clamp on sensors. Clamp on Flow Sensors are available at room temperature and high temperature.

Clamp on flow meter (Model: 2000) is composed of an integrated host and ultrasonic clamp on sensor. Clamp on flow meter is widely used in online flow measurement of various liquids. Just stick the external clamp sensor on the pipe surface. Compared with the traditional flowmeter, it does not need to cut off the pipe and flow. The installation is convenient and quick, and the non-destructive installation is truly realized.

Extended reading: Ultrasonic flow detectors types

Portable Ultrasonic Flow Meter is a handheld ultrasonic flow meter. The clamp-on sensor is used to measure liquid flow in industrial pipelines.

Handheld ultrasonic flow meter realizes the non-contact measurement of liquid flow. Also often referred to as Portable Clamp-On Ultrasonic Flow Meter for Liquids.

Handheld Ultrasonic Flow Meter ( Model:2000H) has been successfully applied to measurement work in various industries. The measuring range is 20-6000mm (0.5-20 inches). A non-contact measurement method is adopted. Flexible operation and easy to carry. Conductive or non-conductive, corrosive or non-corrosive liquids can be measured. Various fluids: water, pure water, sewage, sea water, chemical fluids, river water, fuel Oil etc. can be measured.

Extended reading: Portable ultrasonic flow meter for water

Ultrasonic flow meter price

Sino-Inst offers Ultrasonic flow meters with the best quality and best price.

The reference price is between USD 150-700.

The price of ultrasonic flow meter is affected by:

  • Types of sensors
  • Materials
  • Cable length

All of our Flow Meters can work with the NEW AMS TREX !

Ultrasonic flow meter manufacturer

Sino-Inst offers 20 Ultrasonic flow meter products, with Best Price.

Sino-Inst is the manufacturer and supplier of ultrasonic flow meters.

About 13% of these are Petroleum& Chemical flow meters, 4% are water treatment flow indicators. The best Reference price is USD 2000-7000.

A wide variety of ultrasonic flow meter options are available to you, such as free samples, paid samples.

Sino-Inst is clamp-on ultrasonic flow meter suppliers, located in China.

Clamp-on ultrasonic flow meter products are most popular in North America, Mid East, and Eastern Europe.

The United States, and India, which export 99%, 1%, and 1% of ultrasonic level transmitter respectively.

You can ensure product safety by selecting from a certified supplier,

with ISO9001, ISO14001 certification.

In addition to measuring flow rate, ultrasonic technology can also be used to measure liquid level.
The ultrasonic liquid level sensor is also an excellent product for measuring the liquid level of the tank.

Procurement Guide: Ultrasonic liquid level sensors

CO2 Cylinder | Portable Liquid Level Gauge

Frequently
Asked
Questions

Help Center

Fuel flow meters, also known as turbine flow meters, are the main types of speed flow meters. A freely rotatable impeller is installed in the fluid flowing pipe. When the fluid passes, its motion can make the impeller rotate. The larger the fluid flow rate, the larger the kinetic energy and the higher the impeller speed.

The fluid flow can be determined by measuring the number of revolutions or the number of revolutions of the impeller.

Ultrasonic flow detector is also an ultrasonic sensor. Or called an ultrasonic flowmeter.
Ultrasonic flow detector is composed of sensor and host. The host has wall-mounted, handheld, portable, etc. Sensors are classified into the following models according to the measuring pipe diameter and measuring temperature. It can help users measure pipeline flow under various working conditions.

Optional Transducer

Ultrasonic flowmeter refers to a flowmeter developed based on the principle that the propagation velocity of ultrasonic waves in a flowing medium is equal to the vector sum of the average velocity of the measured medium and the velocity of sound waves in a stationary medium.

It is mainly composed of transducer and converter, and there are different types such as Doppler method, velocity difference method, beam shifting method, noise method and correlation method.

Clamp-on or tube-segment ultrasonic flow meter is based on the principle of “velocity difference method”. It is an instrument for measuring the liquid flow in a circular tube.

Ultrasonic flow meters for measuring liquid flow. Measurement linearity is better than 0.5%. Repeatability accuracy is better than 0.2%. The time difference measurement resolution of up to 40 picoseconds enables the measurement accuracy to reach ±1%.

When choosing an ultrasonic flowmeter, the following points are mainly considered:

1.Measuring medium. 2. Pipe material. 3. Velocity range. 4. Diameter range. 5. Applicable temperature. 6. Medium turbidity. 7. Pipe lining. 8. Acceptable form of installation.

Related Blogs

Sino-Inst, Manufacturer for Ultrasonic Flow Meters. It can measure a single sound-conducting liquid medium of DN 25—150mm. It can measure even liquids such as water, sea water, oil, and slurry.

Sino-Inst’s Ultrasonic Flow Meter, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, US, and other countries.

Differential Pressure Flow Meters

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Differential Pressure (DP) Flow Meters Technology –
Reliable Flow Solutions Across Many Applications

Differential Pressure Flow meters, also known as DP flow meters. Differential Pressure (DP) flow meters introduce a constriction in the pipe, that creates a pressure drop across the flow meter.

The calculation of fluid flow rate, by reading the pressure loss across a pipe restriction, is the most used flow measurement technique in industrial applications.

Differential pressure flow meters are suitable for water flow measurement, oil, steam or gas flow measurement.

According to different flow senor structures, we have:

  • Orifice Plate Flowmeters;
  • Venturi Flowmeters;
  • Nozzle Flowmeters;
  • Wedge Flowmeters;
  • Annubar Flowmeter

And more.

RFQ NOW

What is a differential pressure flow meter?

You can take this as the definition of the differential pressure flow meter.

Differential pressure flow meters, also known as DP flowmeters, create a cross-sectional change in the flow tube, which causes the velocity of the flowing fluid to change.

A change in velocity occurs whenever there is a change in flow cross-section; ie, With a decrease in velocity, an increase in pressure occurs.

Differential pressure flow meters can be used as liquid flowmeters or gas flowmeters; however, a single flow meter may not be configured to measure both liquid and gas phases.

Differential pressure (also known as throttling) Flow meters, are based on the throttling principle of fluid flow. It is one of the most mature and most commonly used methods for measuring flow in production. It is usually composed of a throttling device, which capable of converting the measured flow into a differential pressure signal, and a differential pressure gauge, and a display instrument, capable of converting the differential pressure into a corresponding flow value.

In the unit combination meter, the differential pressure signal generated by the throttling device, is often converted to a corresponding standard signal (electrical or pneumatic), by a differential pressure transmitter for display, recording or control.

The differential pressure flow meter is composed of a primary device (detection member), and a secondary device (a differential pressure converter and a flow display instrument).

Types of flow meter

The differential pressure flow meter is usually classified in the form of a test piece, such as an orifice flowmeter, a venturi flowmeter, a constant velocity tube flowmeter, a pitot tube principle-Pitoba flowmeter, and so on.

The secondary device is a variety of mechanical, electronic, electromechanical integrated differential pressure gauges, differential pressure transmitters and flows display instruments.

It has developed into a large-scale instrument with a high degree of categorization (series, generalization, and standardization) and a wide variety of specifications.

It can measure flow parameters as well as other parameters (such as pressure, level, density, etc.).

You may like the pressure level transmitter.

How does a differential pressure flow meter work?

Differential pressure flow meters use Bernoulli’s equation, to measure the flow of fluid in a pipe.

Differential pressure flow meters introduce a constriction in the pipe, that creates a pressure drop across the flowmeter.

When the flow increases, more pressure drop is created. Impulse piping routes the upstream and downstream pressures of the flowmeter to the transmitter, that measures the differential pressure to determine the fluid flow.

This technology accounts for about 21% of the world market for flow meters.

Bernoulli’s equation states that the pressure drop across the constriction is proportional to the square of the flow rate. Using this relationship, 10 percent of full-scale flow produces only 1 percent of the full-scale differential pressure.

At 10 percent of full-scale flow, the differential pressure flowmeter accuracy is dependent upon the transmitter, being accurate over a 100:1 range of differential pressure.

Differential pressure transmitter accuracy is typically degraded, at low differential pressures in its range, so flowmeter accuracy can be similarly degraded.

Therefore, this non-linear relationship can have a detrimental effect on the accuracy, and turn down of differential pressure flow meters.

Remember that of interest is the accuracy of the flow measurement system — not the accuracy of the differential pressure transmitter.

Different geometries are used for different measurements, including the orifice plate, flow nozzle, laminar flow element, low-loss flow tube, segmental wedge, V-cone, and Venturi tube.

Read more about: Shop 101: Key Factors In Selecting A Pipe Flow Meter

Differential pressure flow meter formula:

where

  • points 1 and 2 lie on a streamline,
  • the fluid has constant density,
  • the flow is steady,
  • and there is no friction.

Although these restrictions sound severe, the Bernoulli equation is very useful, partly because it is very simple to use. And partly because it can give great insight into the balance between pressure, velocity, and elevation.

To learn more about DP Flow:

Extended reading: Smart Differential Pressure Transmitter

Advantages and disadvantages of differential pressure flow meter

The upside of this technology is low cost, multiple versions can be optimized for different fluids and goals, are approved for custody transfer (though it is being used less and less for this). It is a well-understood way to measure flow. And it can be paired up with temperature/pressure sensors, to provide mass flow for steam and other gasses.

Negatives are that rangeability is not good due to a non-linear differential pressure signal (laminar flow elements excepted), accuracy is not the best and can deteriorate with wear and clogging.

Advantages and disadvantages of throttling differential pressure flow meter (orifice flowmeter)

Advantages:    

1) The standard orifice plate structure of the throttle piece is easy to copy, simple, firm, stable and reliable in performance, long in service life and low in price;    

2) The throttling application range is extremely wide. All single-phase fluids, including liquid, gas, and steam, can be measured. Some mixed-phase flows, such as gas-solid, gas-liquid, liquid-solid, etc. can also be applied. General production processes and pipe diameters, The working condition (pressure, temperature) has products;    

3) All accessories can be used by all manufacturers if it is an international standard and can be used without calibration.

Disadvantages:    

1) The repeatability and accuracy of the measurement are medium levels;    

2) The range is narrow because the meter signal and the flow rate are squared, the general range can only reach 3:1 ~ 5:1;    

3) The requirements for on-site installation conditions are relatively high. If a long straight pipe section is required, it is difficult to meet;    

4) The pressure piping is a weak link, which is prone to leakage, blockage, freezing and signal distortion;    

5) The pressure loss is large.

Extended reading: Integral DP Flow Meter|Gas, liquid, steam|Compact structure

What is the relationship between flow and differential pressure?

Differential pressure use Bernoulli’s equation to measure the flow of fluid in a pipe.

Differential pressure flow meters introduce a constriction in the pipe, that creates a pressure drop across the flowmeter.

When the flow increases, more pressure drop is created.

y+P(x)y =Q(x)y^n (equation)

is called a Bernoulli differential equation where n is any real number.

The graph below shows the resulting pressure drop for water at 60 F, over a range of flow rates for a 100-foot long pipe, for both 4 inches and 6-inch schedule 40 piping.

the relationship between flow and differential pressure

If you need, you can learn more about Flow Rate And Pressure Relationship.

How to Select a Flow Meter?

The basis of good flow meter selection is a clear understanding of the requirements of the particular application.

Therefore, time should be invested in fully evaluating the nature of the process fluid and of the overall installation.

  1. What is the fluid being measured by the flow meter(s) (air, water, etc…)?
  2. Do you require rate measurement and/or totalization from the flow meter?
  3. If the liquid is not water, what viscosity is the liquid?
  4. Is the fluid clean?
  5. Do you require a local display on the flow meter or do you need an electronic signal output?
  6. What are the minimum and maximum flow rate for the flow meter?
  7. What are the minimum and maximum process pressure?
  8. What are the minimum and maximum process temperature?
  9. Is the fluid chemically compatible with the flow meter wetted parts?
  10. If this is a process application, what is the size of the pipe?

Types of Differential Pressure Flowmeters

Flat metal plate with an opening in the plate installed perpendicular to the flowing stream in a circular pipe.

As the flowing fluid passes through the orifice, the restriction causes an increase in velocity and a decrease in pressure.

A differential pressure transmitter is used to measure pressure between the orifice and the pipe flow stream. 

There is always a permanent pressure loss. No dirty liquids allowed.

Orifice differential pressure flowmeters can be constructed to measure gas, liquid or steam.

Orifice plates are primary flow elements which measure flow as a function of differential pressure.

A restriction with a relatively long passage having a smooth entry and exit.

A venturi produces less permanent pressure loss than an orifice but is more expensive.

They are often used in dirty streams because there is no build-up of the foreign material.

Venturi flow meters can be constructed to be either gas flowmeters or liquid flow meters.

Extended reading: What Is A Venturi Flow Meter?

Smooth entry and sharp exit. Permanent pressure loss is on the same level as an orifice, with the added ability to handle dirty and abrasive fluids.

A differential pressure transmitter is used to measure pressure between the nozzle and the pipe flow stream.

This type of differential pressure flowmeter technology can be constructed to measure either gas or liquids.

Extended reading​: What is a flow nozzle?

A device consisting of a Pitot tube and an annubar tube combined with static pressure ports.

The differential pressure between the two ports is the velocity head.

A differential pressure transmitter is used to measure pressure differential between the two ports.

This indication of velocity combined with the cross-sectional area of the pipe provides an indication of flow rate. 

Pitot tube flow meters can measure either liquids or gases.

Differential pressure is caused by centrifugal force between the inside diameter and the outside walls of the pipe elbow.

It does not introduce any additional pressure loss other than that caused by the elbow. 

A differential pressure transmitter is used to measure pressure between the walls.

This type of flow meter technology can be configured as either a gas or a liquid flow meter.

A wedge-shaped element that is perpendicular to the flow at the top of the conduit which means that the bottom part is unrestricted.

Therefore, it is useful in slurry measurement.   

A differential pressure transmitter is used to measure pressure between either side of the wedge.

However, this type of differential pressure flow meter technology can be constructed to work as either a gas or a liquid flow meter.

Consists of a V-shaped cone element placed at the center of the pipe which creates an annular space for the passage of fluid.

It has a lower permanent pressure loss than orifice flowmeter.

The cone element conditions the flow at the same time it is creating the pressure differential, providing for smoother and less noisy differential pressure readings vs. the orifice technology.  

A differential pressure transmitter is used to measure pressure before and after the cone. 

This type of differential pressure flow meter can be constructed to measure gases, liquids, or steam.

This type of flow meter relates a change in flow rate to the differential pressure across a spring-loaded cone.

The cone repositions itself to balance the force.  

This, in turn, changes the aperture for the flow.

Flow rate has a relationship with the differential pressure of the flow meter and the position of the spring-loaded cone.

A differential pressure transmitter is used to indicate flow.

This type of differential pressure flow meter technology can be constructed to measure either gas or liquids.

Flow rate is linearly proportional to the differential pressure and inversely proportional to the viscosity of the flowing fluid.  

A flow can be made laminar by passing through a bundle of small diameter tubes.

A differential pressure transmitter is used to measure pressure before and after the tubes.

This type of differential pressure flow meter technology can be constructed to measure either gas or liquids.

Featured DP Flow Meters for Sale

Orifice Plate Flow Meter
Integral DP Flow Meter
Venturi Flow Meter
Wedge Flow Meter
 Annubar Flow Meter
Metal Tube Rotameter

More Flow Measurement Solutions

Sino-Inst is a manufacturer of Differential Pressure Flow Meters. We supply more than 20 types of Differential Pressure Flow Meters. 30% are orifice plate flow meters. 30% are Annubar type flowmeters, and 40% are other differential pressure flowmeters,

Differential pressure flowmeter is a new type of transmitter integrating differential pressure transmitter, pressure transmitter, temperature transmitter, and flow totalizer. It can display working pressure, temperature, instantaneous and cumulative flow. It can also perform automatic temperature and pressure compensation for gas and steam, and realize the function of directly displaying the standard flow rate and mass flow rate on site. In the case of an external 24V power supply, it can also provide current, frequency, and 485 personnel transmission. And it can work for 2-3 years with one battery, and can be directly matched with differential pressure flowmeters.

There are many types of differential pressure flowmeters, such as orifice flowmeters, uniform velocity tube flowmeters, and Venturi flowmeters are based on flow sensing in pipelines. They calculate the flow according to the differential pressure generated by the flow detection in the pipeline. They have the advantages of firm structure, stable performance and long service life.

Sino-Inst has provided pressure measurement solutions to customers for many years. Our Differential Pressure Flow Meters, made in China. Widely exported to the United States, Britain, Germany, South Africa, Norway and other countries.

If you need Differential Pressure Flow Meterss, but have technical questions, please feel free to contact our sales engineers.

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Water Pressure Transducers

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Pressure Transducers and Water Pipe Pressure Measurement

Water pressure transducers also called a water pressure sensor,
are pressure transmitters that can measure water pipe pressure.

For the water level/water depth measurement,
in the tank, or in the well, we can use electrical transmitters, stainless steel body, IP65-IP6, 4-20ma output.

Sino-Inst applies application expertise to design and manufacture pressure sensors and transducers for the water industry.

Various factors impact the selection and long term use of water pressure sensors and transducers, in residential, commercial, and irrigation systems.  

Sino manufactures various products with design features, to offer excellent accuracy and long term stability.

Below is some basic information to review, before making a decision on the type of pressure sensor technology, as well as the electrical and mechanical features required.

Sino-Inst also offers pressure transmitters with 0-5V/0.5-4.5V, just contact us now.

Water Compatibility

WATER PRESSURE SENSORS

A pressure sensing element will come in contact with varying pH levels, depending on the type of water, chemicals added, and the quality of the water purification process.

Sino packages pressure sensors using silicon strain gages, mounted onto a one-piece, 316L stainless steel sensing element.

316L SS offers excellent media compatibility for residential, and commercial water applications and is an NSF61 compliant material.

Environment

Rain, ice, dust, and pressure washers can cause water to seep into sensor housings, and cause the electronics to short.

Sino offers sealed gauge reference pressure sensors to protect the electronics from these conditions.

Electrical Isolation

Improper grounding and lightning strikes can cause electrical failures of pressure sensors, as a result of isolation failure.

Sino can include custom electronics and a sensing element to withstand 500VDC isolation to work in extreme electrical conditions.  

The use of a 4-20mA output signal for transmission lengths greater than 15 feet in environments with electrical noise, will help prevent signal loss or noisy signal conditions.

Read more about: What is a pressure sensor and how it works? 

Using Pressure Transducers for Water Pipe Pressure Measurement at Water Distribution Utilities

Inlet and Outlet Water Pipe Pressure Measurement in Clean Water Systems

Clean water systems use lift stations and gravity feed reservoirs, to pump water between locations.

In some residential settings, lift stations and water towers alone cannot supply enough pressure, to provide users at higher elevations with clean water.

Also, water reservoirs and water towers, that experience sudden, large draws of water need replenishment.

Pressure-controlled variable frequency drive pumps (VFDs) are used with pressure transducers, for reliable electronic pressure measurement to determine when extra pressure and flow are required by users.

Pressure transducers are used to monitor water pressure, at elevation, in reservoirs, and the rate of change in each.

VFD pumps interpret the pressure inputs and output the necessary increase or decrease in pump output pressure and flow rate.

Of course, in the water supply or wastewater treatment industry, the measurement of water flow is also very important. For example, if you need to measure the flow of wastewater in a 2-inch pipe. Then you can refer to Magnetic Flow Meters Guides.

Electronic Pressure Transducer Applications for Water Pipe Pressure Measurement in Clean Water Systems

Pressure transducers are used for inlet and outlet water pipe pressure measurement, in clean water systems at public utilities.

An electronic pressure transducer is typically used in water distribution applications such as:

  • Pump intake pressure measurement
  • Pump output pressure measurement
  • End location (reservoir, elevated piping, etc.) pressure measurement

An important part of pressure transmitter selection is ensuring that any electronic pressure transducer used is compatible with potable water.

Pressure transducers are responsible for monitoring the pressure, at various locations throughout clean water systems and often interface with VFD pumps to show, when increased pressure or flow rates are necessary.

The SI-200 and SI-390 electronic pressure transducers are designed for long lifetimes, in both inlet and outlet pipes of clean water systems.

They can usually be delivered within days in a wide variety of configurations.

In addition to measuring water pressure, you may also need to measure water depth. We also provide Portable Ultrasonic Water Depth Gauge.

How to select a water pressure transducer for water pressure?

  1. Absolute or gauge pressure measurement
  2. Cable or flying lead pressure transmitter wiring
  3. Media compatibility for pressure transmitters
  4. Moisture resistance in pressure transmitters
  5. Pressure transmitter accuracy and errors
  6. Radiofrequency (RFI) and electromagnetic interference (EMI) in pressure transmitters
  7. Standard or flush diaphragm pressure transmitters
  8. Vibration resistance in pressure transmitters

Read more about: What is industrial pressure transmitter?

Submersible water pressure sensor

Submersible pressure transducer with 4-20mA output is Hydrostatic Level Sensor for level measurement. Submersible pressure transducer is based on the measured liquid static pressure proportional to the height of the liquid Principle. Convert static pressure into electrical signal. After temperature compensation and linear correction. Convert into standard electrical signal. Generally 4 ～ 20mA / 1 ～ 5VDC. It can also be called “static pressure liquid level gauge, liquid level transmission Device, liquid level sensor, water level sensor “. Bullet, cage, and flush tip models are available. Applications include pumps, downhole, oil tanks, lime slurry, and water tanks. There is a miniature submersible transmitter that is low power voltage.

Extended reading: What is a pressure sensor?

Liquid pressure sensor for water pipe

SI-151 Hydrostatic Level Sensor
Hydrostatic Level Sensor (Best Price), also called Hydrostatic level transmitter. Continuous level measurement in liquid applications with pressure sensors.
SI-10 Liquid pressure sensor
Liquid pressure sensor is widely used for pressure measurement of various liquids. Like water or oils. IP68 waterproof.
SMT3151TR Submersible Level Transmitter
Hydrostatic level transmitter is also called hydrostatic level gauge. The rod-type Hydrostatic level transmitter 4-20mADC standard signal output. Flange or threaded installation. Can withstand high temperatures up to 450 ℃.
SI-PCM260 Deep Well Water Level Sensor
Well water level sensor is to apply Hydrostatic Level Sensor to deep well. Well water level sensor submerged in deep well work together with submersible water pump. Range 300m ～ 1000m.
SI-302 Anti-corrosive Submersible Level Transmitter
Submersible Level Transmitter is made of Anti-corrosive all-tetrafluoroethylene(PTFE) material. It has high temperature resistance, corrosion resistance and anti-clogging.
Extended Diaphragm Seal DP Level Transmitter Extended Diaphragm Seal DP Transmitter is a level transmitter direct mounted on pipe or tank. The isolation diaphragm is in direct contact with the liquid medium.
Remote Seal Differential Pressure Transmitter Remote seal differential pressure transmitter is used to prevent medium from entering transmitter. The pressure sensitive diaphragm and the transmitter are connected by a capillary filled with fluid. It is used to measure the level, flow and pressure of fluids, gases or steam.
Differential pressure(DP) level transmitter Differential pressure (DP) level transmitter is a perfect solution for tank level measurement. Flanges, seal diaphragms, capillaries, and DP transmitter are often used to measure liquid levels.

What are the different types of pressure sensors?

There 4 main types of pressure sensors based on this: 

More about Industrial Pressure Sensors

FAQ

How does a pressure transducer work?

The installation of the pressure transducer measurement system,
consists of three parts, namely the laying of the pressure guiding tube,
the laying of the electrical signal cable and the installation of the differential pressure transmitter.
During the operation of the pressure transmitter, the pressure of the medium is transmitted to the central measuring diaphragm.
Through the isolating diaphragm and the silicone oil, and the pressure difference from the double-sided pressure guiding tube is received on the double-sided isolating diaphragm, where the membrane is measured.
The sheet functions as a resilient element and is deformed by the pressure difference.
There is a positive proportional relationship, between the displacement of the measuring diaphragm and the differential pressure.
And under the influence of the displacement of the diaphragm, the capacitance of the differential capacitor also changes.
And the measuring circuit converts it into a DC current signal of 4-20 mA.
Extended reading: Hydrostatic Pressure Transmitter

Where are pressure transducers used?

Pressure transducers are mainly used in the following areas:
Petroleum, petrochemical, chemical. Matching with throttling devices to provide accurate flow measurement and control. Measures pressure and level in pipes and tanks.
Electricity, city gas. And other companies and businesses require high stability and high precision measurement and other places.
Pulp and papermaking are used in places that require chemical-resistant liquids and corrosion-resistant liquids.
Steel, non-ferrous metals, and ceramics are used in furnace pressure measurement and other places that require high stability and high precision measurement. They are also used in places that require stable measurement under strict control (temperature, humidity, etc.).
Machinery and shipbuilding, used to strictly control the place where high precision is required for stable measurement.
Extended Reading: 4 wire pressure sensor wiring diagram

What is pressure sensor and how it works?

A pressure sensor is a device or device that can sense a pressure signal and convert the pressure signal into a usable output electrical signal according to a certain rule.
A pressure sensor usually consists of a pressure-sensitive element and a signal processing unit. According to different test pressure types, pressure sensors can be divided into gauge pressure sensors, differential pressure sensors and absolute pressure sensors. A pressure sensor is the core part of pressure transmitter. More.
Extended Reading: Wireless Water Meter

Read more about: How to Calculate Pressure Drop in a Pipe?

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Capacitive pressure transducer

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A capacitive pressure transducer also called a Capacitance pressure transmitter or a Capacitance pressure sensor. The capacitive type pressure transmitter is a differential pressure type sensor.

What is the capacitive pressure transducer?

The capacitance pressure transmitter is a pressure measurement device, which converts an applied pressure into a current signal, Like 4-20mA.

A pressure transducer is a device that measures the pressure of a fluid, indicating the force the fluid is exerting on surfaces in contact with it.

Pressure transducers are used in many control and monitoring applications, such as flow, airspeed, level, pump systems, or altitude.

A pressure transducer consists of two main parts: an elastic material that will deform when exposed to a pressurized medium. And an electrical device that detects the deformation and converts it into a usable electrical signal.

The elastic material can be formed into many different shapes and sizes, depending on the sensing principle and range of pressures to be measured.

This often involves a diaphragm combined with an electrical device, that uses a resistive, capacitive, or inductive principle of operation.

Featured Capacitive pressure transducers

Capacitive Gauge Pressure Transmitter
Hydrostatic pressure transmitter
Flange Mounted Differential Pressure Transmitter
Smart Differential Pressure Transmitter
Extended Diaphragm Seal DP Level Transmitter

How does a capacitance pressure transducer work?

Capacitive Pressure Transducer Working Principle

A variable capacitance pressure transducer has a capacitive plate (diaphragm), and another capacitive plate (electrode) fixed to an unpressurized surface. With a gap of a certain distance between the diaphragm and the electrode.

A change in pressure will widen or narrow the gap between the two plates, which varies the capacitance.

This change in capacitance is then converted into a usable signal.

Capacitive Pressure Transducer Working Principle:

– A linear change in capacitance with changes in the physical position of the moving element, may be used to provide an electrical indication of the element’s position.

The capacitance is given by:

Technical Support

C = Aε/d

C – Capacitance between two conductors

A – Area of overlapping between those conductors

d – Distance separating the conductors

ε – Dielectric permittivity of the insulating medium

The permittivity of the medium and the area of overlapping will be constant in this case, the only varying parameter. In this case, is the distance between the conductors which varies when the pressure varies, which changes the capacitance.

So the pressure variation results in the capacitance variation. Our capacitance pressure sensor is shown below. Just like A Rosemount capacitance pressure sensor:

  • capacitance pressure sensor
  • Rosemount capacitance pressure sensor

The capacitance chamber is isolated from the process with an isolation chamber.

The pressure applied at one side. As the pressure at the high-pressure side increases the isolating diaphragm gets pushed toward the metal frame. Transferring its motion to the sensing diaphragm via the fill fluid.

The fill fluid will be oil.

A capacitance detector circuit connected to this cell uses a high-frequency AC excitation signal to measure the difference in capacitance between the two halves. Translating that into a DC signal ultimately becomes the signal output by the instrument representing pressure.

The simple capacitance detector connection with the electrical circuit is shown below:

capacitance detector connection

Advantages of Capacitive Pressure Transducer:

  • Inaccuracy 0.01 to 0.2%
  • Linearity
  • Fast response
  • Range of 80Pa to 35MPa

Disadvantages of Capacitive Pressure Transducer:

  • Temperature sensitivity
  • Stray capacitance problem
  • Vibration
  • Limited overpressure capability
  • Cost

Read more What is a diaphragm seal?

What does a pressure transducer do?

A pressure transducer is a measuring device which converts an applied pressure into an electrical signal.

Generally, a pressure transducer consists of two parts, an elastic material that deforms under the application of pressure. And an electrical part which detects this deformation.

Extended Reading: 4-20ma pressure transducer wiring diagram

Capacitive pressure sensor applications

Types of Pressure Sensors:

There are different types of pressure transducers based on their design.

These sensors can come in several shapes and sizes, but the technology inside can also differ. 

There 4 main types of pressure sensor based on this: 

  • Strain Gauge Pressure Transducers
  • Capacitance Pressure Transducers
  • Potentiometric Pressure Transducers
  • Resonant Wire Pressure Transducers

Know more about Industrial Pressure Sensors

Absolute measurements are generally used in applications where you need a repeatable reference pressure; i.e. in an experiment or in a barometric application.

For example, if you are looking to replicate a test that was originally completed by a colleague in Denver, CO and you are at a facility in Boston.

May you may want to use an absolute sensor to minimize variables in your test.

Other applications include weather stations, altimeter calibration equipment, and semiconductor fabs and many more.

However, if you want to measure or control a pressure that is based on current conditions a gauge sensor may be best.

Generally, if you want to measure or control a pressure that is influenced by changes in atmospheric pressure.

This style sensor is used in any application where you want to overcome the atmospheric conditions, to produce a task or pull a vacuum to accomplisher another type of task.

The applications for gauge pressure sensors are quite vast.

Some examples are pump discharge pressure, fire hose discharge pressure, tank level, steam pressure in a commercial boiler and many more.

Extended Reading: strain gauge pressure transducer

A sensor capable of compound pressure measurement is one that can measure both positive and negative (vacuum) pressures.

Often compound pressure ranges are utilized in applications, where different parts of a process may either be higher or lower than the atmosphere.

For example, if you were a manufacturer of a collapsible water bottle, in one part of the process you may pressurize a mold to form the bottle, but they pull a vacuum to release the part.

In this case, you may be able to use only one sensor instead of two to accomplish the same task.

Remember that Differential pressure is the difference in pressure between two points of measurement.

You can measure very low to high pressures in all kinds of different media including liquids, gases, water, refrigerants, and air.

Thus, if you want to measure the difference in pressure across a filter (see below), you could use a differential pressure transducer like 3151DP to tell you when it was time to change the filter.

So you can maintain the Indoor Air Quality (IAQ) of your building.

Differential applications can be quite varied, some examples supply and return pressure in a chiller, airflow stations, leak detection systems, pressurized tank level, hospital isolation or protection rooms, and many more.

Extended reading: Smart Differential Pressure Transmitter

How much does it cost a pressure transducer?

There are a number of factors that will impact the price of a pressure transducer.

The biggest differentiator is whether you can use a standard, off-the-shelf pressure transducer, or if you need a custom pressure transducer.

For an off-the-shelf pressure transducer, pressure transducer prices will be most affected by the level of accuracy required for your application.

The more accurate, typically the more expensive the pressure transducer.

To learn more about the pricing of custom pressure sensors click here.

Related Products

SI-303 Low-Pressure Transducer
Low pressure transducers for air and non-corrosive gases low pressure measurement. 0 ～ 2.5kPa to 0 ～ 30kPa measurable.
SI-350 Sanitary Pressure Transmitter
Sanitary Pressure Transmitter, also called tri clamp pressure transmitter,
is the pressure transducer with the flush diaphragm (flat membrane) as the pressure sensor.
SI-300 Pressure Transducer 4-20mA/Voltage
The 4-20mA/ Voltage Pressure Transducer,
also called pressure transmitter 4-20mA,
is a pressure sensor with4-20ma/Voltage output.
SI-512H High Temperature Pressure Sensor
High Temperature Pressure Sensor for pressure measurement of high temperature gas or liquid. Such as steam pressure. High temperature up to 800 ℃.
SI-706 Combined Pressure and Temperature Sensor-Dual function
Combined pressure and temperature sensor for Simultaneous measurement.
Thermocouple types: J, K, E type or PT100 platinum resistance. 
Absolute Pressure Transmitter
Absolute pressure transmitter with 4-20mA output for measuring pressure with absolute type reference. Absolute pressure (AP) transmitter is a measure of the ideal (complete) vacuum pressure.
Hydrostatic pressure transmitter
Hydrostatic pressure transmitter is used for fluid hydrostatic pressure measurement. With working static pressure up to 32Mpa, for liquid, gas or steam .
Diffused silicon Gauge Pressure Transmitter
A gauge pressure (GP) transmitter compares a process pressure against local ambient air pressure. Gauge pressure transmitters have ports to sample the ambient air pressure in real-time.
Capacitive Gauge Pressure Transmitter
Gauge pressure (GP) transmitters compare process pressure with local ambient air pressure. Gauge pressure transmitters have ports for real-time sampling of ambient air pressure.
Extended Diaphragm Seal DP Level Transmitter Extended Diaphragm Seal DP Transmitter is a level transmitter direct mounted on pipe or tank. The isolation diaphragm is in direct contact with the liquid medium.

In addition to pressure measurement, capacitive technology is also used in liquid level measurement. Read more about: Capacitive Level Measurement Principle.

Sino-Instrument offers over 50 Capacitive pressure transducers.

About 50% of these are 4-20ma Low-Pressure Transducers, 40% are Differential Pressure Gauge.

And 20% are Diaphragm Seal Pressure transmitters, 20% are 4-20ma differential pressure transmitters.

A wide variety of  Capacitive pressure transducers options are available to you, such as free samples, paid samples. 

Sino-Instrument is a globally recognized supplier and manufacturer of  Low-Pressure Transducers, located in China.

The top supplying country is China (Mainland), which supply 100% of  Capacitive pressure transducers respectively. 

Capacitive pressure transducers products are most popular in Domestic Market, Southeast Asia, and Mid East. 

You can ensure product safety by selecting from certified suppliers, with ISO9001, ISO14001 certification.

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Pressure indicator transmitters

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Pressure transmitters and transducers with industry-leading performance help improve operations in a wide range of industries

What is a pressure indicator transmitter?

Pressure indicator transmitters are industrial instruments,
which has a digital display for providing a local indication of pressure indicating,
and a 4-20 mA output pressure transmitter (which is also called the smart pressure gauge),
for sending an analog signal to control & monitor instrumentation.
The built-in digital indicators can be scaled via push buttons or change pots,
to any pressure unit or a 0-100% full scaling.
No additional external supply is required,
since the digital indicator is powered by the 4-20mA current loop,
from the pressure transmitter.

Sino-Instrument can offer pressure indicator transmitters for differential pressure measurement,

pressure level measurement, and water pressure measurement.

Pressure indicator transmitters can work with manifold, diaphragm seal, hart, orifice plate,

to measure different types of flow or level.

Pressure indicator transmitter

Pressure Indicators

by Sino-Instrument

  • More Reliable
  • Better Price
  • Many Years of experience in development and production

Contact us

Email: huahengxa@gmail.com
WhatsApp: +86-180 4861 3163
WeChat: +86-180 4861 3163
Mob: +86-18048613163

Types of the pressure indicator transmitters

The basis for an electronic pressure indicator is formed by the pressure sensor.

It converts the measurement parameter of pressure into an electronic signal.

The advantage of electronic pressure indicator lies

in the excellent dynamic performance and low material stress.

This gives them a high load resistance and long-term stability.

They are available in very small sizes.

Sino-Instrument develops and produces all leading sensor technologies:

The ceramic thick film, metal thin film and piezoresistive.

Electronic assemblies or components are integrated into a mechanical pressure indicator.

The measured pressure is displayed locally, however,

besides, the pressure indicator offers an electrical signal,

or includes an electrical switching function.

With these instruments, the measured value can also be read reliably on site,

if the power supply fails or the measuring signal is disrupted.

With the combination of mechanical pressure indicators with different signals and switches,

this results in a comprehensive range of mechatronic pressure indicators.

For our pressure indicators, we use the latest sensor technologies,

tested millions of times over in automotive applications.

They work without any kind of mechanical contact,

consequently, they are wear-resistant,

and there’s absolutely no influence on the pressure indicator.

Because of their robustness and simple handling,

indicating pressure indicators are widely used.

Their elastic pressure elements deform under the influence of pressure.

The measuring system is made from a capsule element,

diaphragm element or Bourdon tube.

The measuring systems are made from copper alloys, alloyed steels or,

if required for specific measuring tasks, from special materials.

Sino-Instrument manufactures mechanical pressure indicators,

with scale ranges from 0 … 0.007 psi up to 0 … 100,000 psi with indication accuracies of up to 0.1 %.

For pressure measurement with high dynamic pressure loads or vibration,

you will find mechanical pressure indicators with liquid filling in the Sino-Instrument portfolio.

Through their damping, they are optimally protected against destruction.

Even for the most demanding measuring requirements,

you’ll find the right solution with Sino-Instrument.

Diaphragm seals enable pressure measurement with harsh conditions such as,

for example, corrosive, highly viscous or fibrous media, very high temperatures,

awkwardly placed measuring points,

hygienic regulations or also toxic media or media harmful to the environment.

You may like:

Differential Pressure Flowmeters

Orifice flow meter

verabar flow meter

venturi flow meter

What is the function of a pressure transmitter?

The main function of the pressure transmitter is to transmit the pressure signal to the electronic device,

which in turn displays the pressure on the computer.

The pressure transmitter amplifies the weak electrical signal collected by the pressure sensor,

to transfer or activate the control element.

Or a signal source that converts the non-electricity of the sensor input,

into an electrical signal while amplifying it for remote measurement and control.

The analog quantity can also be converted to a digital quantity as needed.

The pressure sensor converts the mechanical pressure value into a proportional electrical signal.

The pressure sensor typically consists of a stable main body and a (thin) diaphragm.

The diaphragm is the most important element for the measurement of the pressure,

and is equipped with strain-sensitive and compression-sensitive resistance structures,

so-called strain gauges (DMS).

The diaphragm is deflected under the influence of pressure.

Thus, the strain gauges attached to it are elongated or compressed,

and its electrical resistance changes.

This change in resistance is directly proportional to the pressure.

For example, if the resistors are wired to a Wheatstone measuring bridge,

the resulting electrical signal can be measured and transferred to an indicator.

You may like the pressure level transmitter

What is the difference between the pressure gauge and pressure indicator?

A pressure Indicator is an instrument that indicates pressure.

A pressure Gauge is also a type of pressure Indicator.

It is a mechanical device.

Pressure indicators can work on mechanical deflection (in case of pressure gauge) or Piezoelectric effect,

change in capacitance, change in inductance, etc.

These are generally digital type instruments.

What is the difference between the pressure switch and pressure transmitter?

A pressure switch is an active electromechanical device,

which measures the pressure in a system,

and when the pressure reaches too high or too low of a given setpoint,

the device will “switch” meaning it will open or close a circuit,

that powers a certain device (like an alarm system or a shutdown valve).

A pressure transmitter or pressure transducer, on the other hand,

is also an electromechanical device,

which measures pressure but instead of signaling a switch,

it merely sends a read-out signal of what the specific pressure value is to a remote location.

Usually, a pressure switch, rather than a transmitter,

will be used in pressure-system applications,

where safety is of paramount importance.

An oil wellhead, for example, can see some very high-pressure spikes,

and if the pressure reaches too high, a possible well blowout can occur.

A pressure switch in this application makes sense so that when the pressure reaches too high,

the switch can trigger a blowout preventer,

which can actuate to reduce pressure in the system.

In contrast, the pressure transmitter has no inherent mechanical switching element.

However, transmitters prove to be much more versatile in that,

via third-party software that interprets the given pressure reading,

they can be extremely useful for measuring efficiencies of pressure systems,

and can control many industrial functions,

such as inlets and outlets, chemical or fuel mixtures,

or can even act as a safety switch itself depending on how the software is set up to control the system.

Extended reading: Smart Differential Pressure Transmitter

How Does a Pressure Transmitter Work?
Pressure Transmitter Calibration

Sino-Instrument is pressure transmitters manufacturer in China.

We offer all types of Pressure indicator transmitters.

Like Direct Mounted, flange-mounted, single flange, double flange,

Remote Diaphragm Seals, High Static, Digital Remote.

Most of our pressure transmitters are used in oil, liquids,

DP transmitter, flow measurement, level measurement (like the ultrasonic level measurement),

density, and other process variables.

Pressure transducers are generally available with three types of electrical output;

millivolt, amplified voltage, and 4-20mA.

You can ensure product safety by selecting from certified suppliers,

with ISO9001, ISO14001 certification.

We will share more about instrument calibration, like the flow transmitter calibration.

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Guide to Ultrasonic Level Transmitters-for Continuous Non Contact Level Measurement of Liquid & Solids.

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What is an Ultrasonic level transmitter?

Ultrasonic Level Transmitters & Ultrasonic Level Sensors are designed to provide accurate and reliable level sensing for difficult to monitor fluids, where contact with media is not desirable from the extremes of sending: ultrapure to corrosive or even dirty where coating or scaling is possible. Ultrasonic level transmitters have no moving parts, are easy to install and simple to use.

Ultrasonic level measurement provides continuous, non-contact and maintenance-free level measurement of fluids, pastes, sludges and powdery to coarse bulk materials. The measurement is unaffected by dielectric constant, density or humidity and also unaffected by build-up due to the self-cleaning effect of the sensors.

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The basics of ultrasonic level transmitters – how they work and what they’re used for

Ultrasonic Level Transmitters working principle

The Ultrasonic Level Transmitter consists of three parts: ultrasonic transducer (probe), drive circuit (module), and electronic display module.

The Ultrasonic Sensor is installed on the storage tank or process vessel. The sensor sends out a sound wave, which ricochets off the surface of the liquid and returns to the sensor. The time it takes for the sound wave to travel from the sensor to the liquid surface and return to the sensor is measured. This time delay is proportional to the level of the liquid.

The drive circuit processes the signal from the Ultrasonic Sensor, compensates for adverse conditions (temperature, pressure, etc) and converts it into a standard 4-20mA or 0-5/10 Vdc signal that can be read by a PLC, DCS or Display/Transmitter.

The Display/Transmitter converts the 4-20mA or 0-5/10 Vdc signal into a display reading in the unit of measure required (feet, inches, meters, centimeters, etc). Ultrasonic level transmitters can be outfitted with local displays and push button controls for easy configuration without the need of a laptop or other computer.

Applications

Ultrasonic level transmitters are used for inventory management and process automation in a wide range of industries. Applications include:

  • Food & Beverage
  • Water & Waste Water
  • Chemical
  • Petroleum
  • Pharmaceutical

Read more about: Ultrasonic Level Sensor Applications

Featured Ultrasonic level transmitters

ModelIntegrated ModelSplit model
Pictures
Measuring range5m、10m、15m、20m、30m5m、10m、15m、20m、30m
Accuracy0.5%~1.0%0.5%~1.0%
Resolution3mm or 0.1% (choose the bigger)3mm or 0.1% (choose the bigger)
DisplayLCD LCD
Analog output4 wire system 4~20mA/510Q loading
2 wire system 4~20mA/250Q loading		4~20mA/510Q loading
Relay output2 sets of AC 250V/ 8A or DC 30V/ 5A are optional, state is programmable2 sets of single-channel are (optional), the double channel is 4 sets of AC 250V/ 8A or DC 30V/ 5A, the state is programmable
Power supplyStandard: 24VDC 
Optional: 220VAC + 15% 50Hz		Standard: 220V AC + 15% 50Hz
Optional: 24VDC 120m
Customized 12VDC or battery-powered
Environmental temperatureMeter display -20 ~ +60°C 
Probe -20~+80°C		Meter display -20~ +60°C 
Probe-20~+80°C
CommunicationOptional 485,232 communication (manufacturer agreement)Optional 485, 232 communication (manufacturer agreement)
Protection classDisplay meter IP65, Probe Ip68Display meter IP65, Probe Ip68
Probe cableNo100m reachable, standard 10m
Probe installationSelection based on measuring range and probeSelection based on measuring range and probe

Ultrasonic level transmitter data sheet

Ultrasonic-Level-Meters-Catalogue

Extended reading: liquid nitrogen level sensor

The benefits of using an ultrasonic level transmitter

– Ultrasonic level transmitters are easy to install and simple to use.

– Ultrasonic level measurement provides continuous, non-contact and maintenance-free level measurement of fluids, pastes, sludges and powdery to coarse bulk materials.

– Ultrasonic level transmitters are unaffected by dielectric constant, density or humidity and also unaffected by build-up due to the self-cleaning effect of the sensors.

Sino-Inst offers a wide range of Ultrasonic Level Transmitters that can be used in various industries for inventory management and process automation. If you have any questions about which Ultrasonic Level Transmitter is right for your application, please contact us and we will be happy to assist you.

Read more about 7 Level Senors for Tank Level Measurement

How to choose the right ultrasonic level transmitter for your needs

1. The ultrasonic level meter can only be used for the medium that can fully reflect sound waves and propagate sound waves. For the sound wave adsorption ability of the medium, it is not suitable to use ultrasonic level meter.

2. The ultrasonic level meter can not be applied to vacuum occasions, and not for negative pressure occasions. Because the propagation of ultrasonic waves need air medium. And the thin air environment is very unfavorable to ultrasonic propagation. Plus the sound attenuation will therefore increase. Ultimately, it will lead to serious errors in measurement or even can not be measured.

3. If the measured medium is a volatile liquid, or contains a large amount of water vapor, dust, bubbles, suspended particles and other media, the ultrasonic level meter should not be used.
This is due to the fact that when the sound waves from the probe of the ultrasonic level meter encounter the above medium, irregular reflection and scattering will occur. The probe will not be able to receive the normal signal. And these media will absorb the sound waves. This causes the attenuation of sound waves and affects the measurement results.

4. If there are obstacles or equipment that affect the propagation of sound waves inside the vessel. Then the ultrasonic level meter is not recommended.

5. Ultrasonic level meter can generally only be applied in the normal temperature and pressure range. If the pressure is too high, it will have a strong inhibiting effect on the sound speed of the acoustic wave. Eventually, it will affect the measurement accuracy, or even impossible to measure. And the temperature generally cannot exceed 100℃.

Tips for ultrasonic level transmitter installation

Before installing the ultrasonic level Transmitters, please read the instruction manual of the ultrasonic level Transmitters carefully. Work according to the instructions.

At the same time, it should be reconfirmed whether the model of the instrument matches the environmental requirements of the site such as process pressure, process temperature, and chemical properties of the medium. To ensure that the instrument can be used normally after installation.

To install the ultrasonic level meter, please observe the following operating rules:

  1. Try to avoid in-tank facilities such as ladders, heating equipment, limit switch brackets, etc. for installation.
  2. The ultrasonic beam must not intersect the feed stream. At the same time, pay attention to ensure that the highest material level does not enter the measurement blind area during installation. The ultrasonic level Transmitters must not be installed above the feed stream.
  3. When installing the ultrasonic level Transmitters, it should keep a certain distance from the tank wall. And keep the transducer perpendicular to the liquid surface as much as possible.
  4. When installed outdoors, the ultrasonic level Transmitters should take sunshade and rainproof measures. To avoid direct sunlight and reduce measurement errors caused by temperature changes. At the same time should also pay attention to moisture.
  5. The ultrasonic level Transmitters installed in the hazardous area must comply with the installation regulations of the national explosion-proof hazardous area. The intrinsically safe ultrasonic liquid level Transmitter is installed in the occasion with explosion-proof requirements, and the ultrasonic liquid level Transmitter must be grounded.
  6. When there is stirring in the container. The ultrasonic level Transmitters should be kept away from the agitator. In order to eliminate the false echo effect produced by the stirring blade. If foam or waves are created due to agitation, the still-pipe installation method should be used.
  7. When there is foam in the container. When feeding, stirring or doing other processing in the container, foam will be formed on the surface of some media, which will attenuate the signal of the ultrasonic level Transmitter. The sensor should be installed in a still-pipe or a guided-wave radar level Transmitters should be used. Guided wave radar level Transmitters measurements are not affected by foam and are ideal for this application.
  8. When there is airflow in the container. If there is a strong airflow or air vortex in the container, or if it is installed outdoors and in a very windy place. The sensor should be installed in a still-pipe or a guided-wave radar level Transmitters should be used.

Depending on the shape of the tank top of the container, the installation position of the ultrasonic level transmitter should be selected to avoid multiple reflection echoes between the liquid level and the top wall. In order to reduce interference, reduce noise signal and ensure the accuracy of detection.

Installation position of ultrasonic level transmitters

The reasonable installation position of the ultrasonic level transmitter should be determined according to the different top and internal structure shapes of the liquid container:

A. Grooved container:

  1. The support frame should be firm and reliable;
  2. The height of the intersection line of the beam emitted by the probe and the tank wall must be less than or equal to the minimum height of the liquid level to be measured;
  3. The installation height should be within the required range.

B. Arched container:

Meters cannot be installed on vaulted ceilings. It should be installed at 1/2 or 1/3 of the radius of the empowerment.

C. Conical container:

For conical containers with flat tops. The best place to install the meter is in the center of the top of the vessel. This ensures that you measure to the bottom of the container.

ultrasonic level sensor alternative products

Alternative to VEGAPULS 64-80GHz FMCW Level Radar
SIRD-905 Horn Antenna Radar Tank Level Sensor
SIRD-802 Radar Level Sensor for Corrosive Liquids
Pressure Guided Submersible Level Transmitter

SI-U01 Float Level Sensor

Remote Seal Differential Pressure Transmitter
Differential pressure(DP) level transmitter
SI-PCM260 Deep Well Water Level Sensor
SI-151 Hydrostatic Level Sensor
SIRD70 Guided Wave Radar (GWR) Level Transmitters

More Level Measurement Solutions

Frequently
Asked
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Help Center

Ultrasonic level transmitters use sound waves to measure the level of a liquid in a tank. The transmitter sends out a sound wave and measures the time it takes for the sound wave to bounce back. The transmitter then calculates the distance from the sensor to the liquid surface and displays the level on a digital display.

An ultrasonic level sensor is a device that uses sound waves to measure the level of liquids, pastes, sludges, and other similar substances. Ultrasonic sensors are unaffected by dielectric constant, density or humidity, and also have a self-cleaning effect that prevents build-up.

Ultrasonic level measurement works by sending out a sound wave from the sensor and measuring the time it takes for the sound wave to bounce back. The time it takes for the sound wave to bounce back is directly proportional to the level of the liquid. Ultrasonic sensors are very accurate and can be used in a wide range of applications.

Radar level transmitters use microwave energy to measure the level of liquids, while ultrasonic level transmitters use sound waves. Both technologies have their own advantages and disadvantages. Radar is more accurate than ultrasonic, but it is also more expensive. Ultrasonic is less accurate than radar, but it is less expensive and easier to install.

Sino-Ins offers 20 ultrasonic level transmitters products.

About 13% of these are ultrasonic level transducers, 4% are ultrasonic level indicators.

A wide variety of ultrasonic level transmitters options is available to you, such as free samples, paid samples.

Sino-Inst is an ultrasonic level transmitter supplier, located in China.

Ultrasonic level transmitter products are most popular in North America, Mid East, and Eastern Europe.

The United States, and India, which export 99%, 1%, and 1% of ultrasonic level transmitters respectively.

You can ensure product safety by selecting from a certified supplier, with ISO9001, ISO14001 certification.

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