Category Archives: Blog

Application Analysis of Intelligent Pressure Transmitter

Posted on by

Intelligent Pressure Transmitter is also called smart pressure transmitter.

Industrial Process Pressure Transmitters

Current intelligent pressure transmitters are generally hybrid intelligent pressure transmitters that have both digital and analog signals. Communication with DCS is mainly based on passing 4-20mA analog signals. Then superimpose digital signals on them for remote Set the zero point, range, and calibration, configuration, and diagnostics of the transmitter. It is only designed to be compatible with the existing DCS. Smart pressure transmitter is a transition product of true all-digital smart pressure transmitter (such as field bus type intelligent pressure transmitter).

As far as the composition structure of intelligent pressure transmitters widely used in the market is concerned, it mainly includes devices such as microprocessors, sensors, digital-to-analog converters, and memories. Different devices play different automatic control functions. The sensors are mainly aimed at The measured signal is detected. There are some differences in the materials designed in the specific application. As the core part of the entire device, the microprocessor is mainly used for comprehensive analysis and calculation of the relevant data collected by the device. Unit conversion, fault diagnosis, range adjustment, function calculation, etc. are performed for the detection signal. The function of the memory is to implement the configuration for the relevant data and programs in the microprocessor. At present, most of the memory used by people have the function of rewriting and adjusting. Related converters are mainly responsible for the interchange of digital signals related to analog signal machines. Smart pressure transmitters can communicate with DCS by outputting a series of digital signals. A reserve power supply is also set in the transmitter, which can prevent the memory data from being lost in the event of a power failure. According to the different types of sensors used in smart pressure transmitters, the transmitters can also be classified into capacitive, diffused silicon strain, and diffused silicon resonant types.

Featured Smart Pressure Transmitters

Diffused silicon Gauge Pressure Transmitter
A gauge pressure (GP) transmitter compares a process pressure against local ambient air pressure. Gauge pressure transmitters have ports to sample the ambient air pressure in real-time.
High-Temperature Pressure Transmitter
High-temperature pressure transmitters with a 4-20mA output.
which has a temperature capability of over 700 °C and is not pyroelectric.
Explosion-proof Pressure Transmitter
Explosion-proof Pressure transmitter, or explosion-proof pressure transducer, with the explosion-proof enclosure.
For applications in hazardous areas.
Diaphragm Seal Pressure Transmitter
When the process medium should not come into contact with the pressured parts of the measuring instrument. Diaphragm sealed pressure transmitters are used for pressure measurement.
Hygienic / Sanitary Pressure Transmitter
Also called Hygienic pressure Transmitters, or tri clamp pressure transmitter. Sanitary pressure Transmitters is used to food &beverage or pharmaceutical application.
Capacitive Gauge Pressure Transmitter
Gauge pressure (GP) transmitters compare process pressure with local ambient air pressure. Gauge pressure transmitters have ports for real-time sampling of ambient air pressure.
Absolute Pressure Transmitter
Absolute pressure transmitter with 4-20mA output for measuring pressure with absolute type reference. Absolute pressure (AP) transmitter is a measure of the ideal (complete) vacuum pressure.
Hydrostatic pressure transmitter
Hydrostatic pressure transmitter is used for fluid hydrostatic pressure measurement. With working static pressure up to 32Mpa, for liquid, gas or steam .

Function of Smart Pressure Transmitters

  • Type: Pressure- Differential(DPIT), Gauge/ Absolute(PIT), Level(LIT), High Static Pressure, Flow Pressure(FIT)
  • Certificate: SIL2 (TUV, FMEDA), Ex d, Ex ia, FM, ATEX, TR CU(EAC), INMETRO, CE, Rohs, BV, LR, KR, DNV, ABS, KCs, IP66/67, NEMA 4X
  • Feature: 4 to 20mA, HART, Loop Powered
  • Accuracy: ± 0.075% (option ± 0.04%) of CS* 3 lines LCD display, Self Diagnostic Function, External Buttons, DAC, Zero Trim, Eng mode
  • Application: Pressure, Flow, Level measurement for Oil & Gas, Liquid, Water, Maine & offshore, Vessel, Power, Chemical Plants and Refinery

More about: Absolute Pressure Vs Gauge Pressure.

Hydrostatic pressure for level measurement:

SI-151 Hydrostatic Level Sensor
SI-PCM260 Deep Well Water Level Sensor
SMT3151TR Hydrostatic level transmitter-Rod Type

Main Features of Smart Pressure Transmitters

Compared with conventional analog transmitters, smart pressure transmitters have many characteristics. Take Rostman smart pressure transmitters as an example. The characteristics of this pressure transmitter are mainly concentrated on the following points:

1. Wide range and large range ratio

Intelligent pressure transmitters generally have a wide measuring range. The measuring range ratio is large, from 30: 1 to 100: 1, and some even reach 400: 1. The measuring range ratio of the transmitter refers to the maximum measurement range (URV) and the minimum measurement Range (LRV) ratio. Because the intelligent pressure transmitter has a wide measuring range, compared with conventional analog pressure transmitters, the biggest advantage is that it can reduce the inventory. At the same time, according to the process requirements, the measuring range can be changed at any time without following the meter change, without having to change the meter. Don’t worry about exceeding the range.

2.Simple and convenient maintenance

The handheld communicator can be used to communicate with the intelligent pressure transmitter at the terminal of the field transmitter or at the terminal in the control room of the main control room. In this way, the instrument maintenance personnel can perform range modification, parameter setting, and instrument maintenance on the transmitter in a relatively safe and relatively good control room.

3.With high and low voltage side conversion function

Intelligent pressure transmitters generally have high- and low-pressure side conversion functions of the sensor, and the internal parameters can be adjusted with a handheld communicator. I encountered such a problem in production. Because the meter has been running for many years, the pressure guiding tube connected to the transmitter needs to be replaced due to leakage. When the meter is put into operation after replacement, it is found that the positive and negative phase pressure guiding tubes are reversed (because the pressure guiding tube is long , And there is a heat tracing tube together, the positive and negative phases are easily reversed). The intelligent pressure transmitter has high and low pressure side conversion functions, as long as the parameter items in the table are changed from NORMOAL (high pressure on the right side, low pressure on the left side) to REVERSE (low pressure on the right side, high pressure on the left side). After reconfiguring the table, Everything works fine, saving time and effort.

4. With fixed output function

This function is more convenient to use in the following situations: When the transmitter fails, in order to ensure the safety of production equipment and personnel, or to ensure product quality, the transmitter output needs to be a fixed value. After the annual overhaul, due to the meter All links in the control circuit have been overhauled. The entire circuit needs to be co-calibrated before driving. At this time, the fixed output function of the intelligent transmitter can be used by the hand programmer. Generally, any value between 3.8-21.6mA can be set, and the whole circuit where it is located is cascaded.

In addition, the intelligent pressure transmitter has the characteristics of high accuracy, good stability and high reliability.

Extended Reading: Selection of pressure transmitter

Application Analysis of Intelligent Pressure Transmitter

Used as a reminder of impulse pipeline problems

In general, the intelligent pressure transmitter is connected to the process through a small-diameter pipe, and this management is the impulse pipeline. In some applications, such impulse lines may be blocked by materials or frozen due to cold weather. These blockages may cause difficulties in transmitting pressure signals. In this case, the use of conventional pressure transmitters cannot be used to understand this clogging problem. The main reason is that in the case of a blockage problem, there is a certain difference between the signal indicated by the transmitter and the signal provided before the blockage occurred. It must be ensured that the output of the transmitter does not change with the actual flow rate change before it can be found The problem. It has been found in practice that if one or two impulse lines are blocked during some flow measurement processes, the standard deviation at a specific flow will change greatly. The intelligent pressure transmitter can effectively detect such changes. In this way, the blocking position of the impulse pipeline can be controlled in time, which facilitates fault finding and avoids increasing problems.

For flame instability detection in refining furnaces

In many chemical fields, refining furnaces are important equipment. Incineration of different chemical production waste gases is required. Because many BTUs coexist, the flame stability is not very good, which is also an important sign that the refining furnace is out. The application of intelligent pressure transmitter can measure the noise of the fire control pressure in the room. The transmitter can be used to detect the flame stability. The general measurement accuracy is relatively high, and it can detect the abnormal signal in the refining furnace. . Convenient staff to correct equipment problems in time to avoid flameout.At present, smart pressure transmitters are also used in related fields to a certain extent, which belongs to the category of precision instruments. In many fields of application, smart pressure transmitters can accurately detect related signals and data information, find abnormalities in time, and facilitate Find and repair the corresponding faults. It is helpful to reduce system failures and improve system operation efficiency.

Q&A

What is smart pressure transmitter?

Digital smart pressure transmitter is pressure sensor with a 12-bit or higher microprocessor. Smart pressure transmitters are high performance microprocessor-based transmitters with flexibility. Pressure calibration and output, automatic compensation.
Smart pressure transmitter also called intelligent pressure transmitter.
The intelligent pressure transmitter consists of two parts: a smart sensor and a smart electronic board.
The smart sensor part includes: a capacitive sensor. A measuring diaphragm detection circuit. A temperature sensor, and a temperature compensation circuit.
The smart electronic board includes: a microcomputer controller. And the peripheral circuit, complete the pressure signal to 4 ~ 20mA dc conversion.
Smart Pressure Transmitter is used to measure the pressure of liquid, gas or steam. And then convert the pressure signal into 4 ～ 20mA DC signal output. The intelligent pressure transmitter produced by Sino-Inst can communicate with the HART communicator. It is widely used in weakly corrosive liquids in industrial pipelines, Gas and steam measurement and control systems.
Extended reading: How to calibrate HART pressure transmitters

What is the principle of pressure transmitter?

Like other transmitters, a pressure transmitter consists of electronics connected to a sensor. We can find transmitters with many types of pressure sensors on the market – capacitive, piezoelectric, resonant silicon, and more.
So pressure applied to capacitive cells will produce a change in the capacitance of the sensor. This change will affect the oscillator frequency, and the pressure transmitter will detect this change. Then the transmitter translates this data into a standard output signal that we can read.
Using a local setup or a handheld, you can adjust the transmitter, changing information like the unit, measuring range, and output.
More: How does a pressure transmitter work

How do you calibrate a smart transmitter?

To perform the test:
1. Isolate the transmitter from the process being measure and its loop wiring. If measuring the mA signal across the transmitter test diode leave the wires intact, but note this method does not give the best mA measurement accuracy.
2. Connect the mA measurement jacks of the 754 to the transmitter.
3. Connect the pressure module cable to the 754 and connect the transmitter test hose from the hand pump to the transmitter.
4. Press the HART button on the calibrator to see the configuration of the transmitter.
5. Press HART again and the calibrator will offer the correct measure/source combination for the test. If documenting the calibration press As-Found, input the test tolerance and follow the prompts. If the measured mA signal at the test points is found within tolerance the test is complete. If not, adjustment is required.
6. Select, adjust, and trim the pressure zero, mA output signal and input sensor.
7. After adjustment select As-Left, document the condition of the transmitter and after adjustment and if the test passes, it is complete.
More: Pressure Transmitter Calibration

How do you calibrate a pressure transmitter with HART Communicator PDF?

The basic procedure for calibration
1. Isolate the Pressure Transmitter from the Process.
2. Slowly open the vent plug and the vent valve to release the pressure.
3. Connect the multimeter with the transmitter and ensure that output is 4ma when 0 pressures are applied.
4. Connect the handheld test pump (pressure source) to the transmitter.
5. Ensure there is no leak.
6. Apply pressure range at 0%, 25%, 50%, 75%, 100% and check there is any error.
7. If there is any error calibration should be done.
Extended reading: Smart Differential Pressure Transmitter

Amazing Solutions for Continuous Liquid Level Measurement

Posted on by

Looking for a specific type or a custom continuous liquid level sensor? Sino-Inst offers High quality Liquid level sensors for continuous level measurement.

Level sensors are used in process control in many industries and they fall into two categories. Continuous level measurement sensors and Point level measurement sensors.

The point level measurement sensor is used to indicate a single discrete level, that is, to indicate a preset level. The function of this type of sensor is the upper limit alarm, which indicates the overfill condition, or the lower limit alarm condition.

Continuous level sensors are more complex, allowing level monitoring of the entire system. They measure the level of the liquid level in a range, not the level of a point. Continuous level sensors produce an analog output that is directly related to the liquid level in the container. To build a level measurement system, this output signal is transmitted to the process control loop and visual indicators.

Sino-Inst offers a variety of Level senors for Continuous level measurement. If you have any questions, please contact our sales engineers.

CONTACT US

Featured Continuous Level Sensors


SI-LT Magnetostrictive level transmitter with Local Digital Display
SI-100 Magnetostrictive Level Sensor
SI-U02 Multi-Point Liquid Level Float Switch

SI-U01 Float Level Sensor
ULT-200 Ultrasonic Level Detector
ULT-100A Ultrasonic Level Transducer
SMT3151TR Submersible Level Transmitter–2Mpa,200m
SI-80 Radar Level Sensors
SIRD90 Radar Level Transmitters, Non-Contact

SIRD70 Guided Wave Radar (GWR) Level Transmitters
RF Capacitance Level Transmitter

What is a Continuous Liquid Level Sensor?

Continuous level sensor definition

Continuous level sensors are transmitters that measure liquids within a specified range. Level sensors determine the exact amount of liquid that provides a continuous analog signal. The level signal can be displayed directly on site or integrated into a process control or management system. These products can be installed vertically and horizontally. They are ideal for monitoring liquids in confined or restricted areas.

Wikipedia: Level sensor

Difference between a point level sensor and a continuous level sensor?

Point level sensor

A sensor designed for point detection will detect liquid at a certain point in the tank or chamber. Generally, this applies to processes that require high-level or low-level management.

In most cases, they act as switches when the tank level rises or falls to a certain level. This could be an alarm or a bonding device. Essentially, the sensor detects when the liquid has reached the desired point, and it acts as a switch to activate the necessary response.

Continuous level sensor

The continuous level sensor is designed to detect the level through every point in the tank or chamber. This means that it provides feedback regardless of the level and the entire container range. This is great for processes where level is always important, and for applications that require increased accuracy.

Read more about: Ultrasonic Level Sensors for Liquids Applications

Extended Reading: How to Measure Volume of Liquid

A point level sensor is a device that can detect the presence or absence of almost any liquid medium. Typically, these sensors are used in processes that need to detect high or low levels.

Generally, common applications requiring point sensors fall into two categories:
Leak detection – to prevent costly damage or service interruption to equipment or level measurement – to prevent spillage or dry conditions.

The technology works like a switch. When the level of a tank or container reaches or falls below a certain threshold. It drives an action.

A wide range of point level sensors are available for many applications and materials.

The float level sensor is a common point level sensor.
The float level switch consists of a fixed rod and a float.
The float has a built-in permanent magnet, which moves freely along the fixed rod with the rise and fall of the liquid level. The magnetic field of the permanent magnet acts on the reed switch, and the closer it is to the reed switch, the stronger the force. When the threshold is reached, the reed switch is closed.
The float level sensor has a robust structure and a measurement deviation of less than 1%.

For point level detection applications requiring no moving parts. Optical liquid level sensors are a good option.
Optical liquid level sensors are suitable for high, medium and low liquid level detection. and fits almost any installation. It has no moving parts, emits infrared light through LEDs, and calculates liquid level changes based on the amount of reflected light.
Optical level sensors are available in custom high temperature models and in different sizes to meet the needs of different applications.

Capacitive level sensors are suitable for reflective, viscous or viscous fluids. According to their principle, capacitive sensors enable non-invasive measurements. Internal level changes can be measured without drilling holes in the vessel under test.

Ultrasonic liquid level sensors work by emitting and measuring reflected high-frequency sound waves, which can withstand high pressure, high temperature and vibration. It is suitable for measuring liquids without foam and air bubbles. Ideal for applications in agriculture, mining, construction, printing, and specialty vehicles.

Extended reading: How does a Radar Corrosive Liquid Chemical Level Sensor work?

Continuous level sensor 4-20 ma

Sino-Inst provides signal output for all continuous level sensors. Analog signal output, 4-20mA output, 0-5V, RS485, HART optional.

Advantages of current signal (4 ~ 20mA signal)

  1. The current signal is suitable for long-distance transmission. Because the current signal is not affected by the resistance of the wire. And the voltage signal will be divided when the wire itself has resistance, resulting in inaccurate measurement. Generally, the maximum transmission distance of 4 ~ 20mA is controlled within 100m, and it is recommended to use digital signals (485 communication)
  2. The current signal generally uses a two-wire system, and the voltage signal generally uses a three-wire system. In contrast, the two-wire system saves materials and reduces costs than the three-wire system.
  3. Compared with the on-site working conditions, the anti-interference ability of the current signal is stronger than the voltage signal. In the case of interference, it is recommended that the user select a 4 ~ 20mA signal.
  4. The current signal can appropriately exceed the range of the range and output inaccurate signals. For example, a pressure transmitter with a range of 1MPa and an output of 4-20mA can output 24mA when it exceeds the range. The voltage signal is slightly different depending on the power supply. For example, a pressure transmitter with a range of 1 MPa and an output of 0 to 10 V cannot output signals above 9 V when the power supply is 9 V.
  5. When the wire materials are not the same (such as copper, nickel), a magnetic field will generally be generated. And the voltage signal will have an error, and the current signal will not be required in the case of higher accuracy requirements.

Continuous Level Sensor can also be used with paperless recorder.

Measuring techniques for continuous level measurement

1. Ultrasonic Level Sensors

Ultrasonic Level Transmitters provide non-contact and maintenance-free level measurement, (Like the Radar ) for fluids, pastes, sludges and powdery to coarse bulk materials.

Ultrasonic level measurement, easy installation, wireless, portable and can be explosion-proof.Sonic is the sound we can hear. Ultrasonic is the sound above the human hearing range.

A human can hear maximum up to a frequency of 20 KHz. Ultrasonic frequencies are above 20 KHz. Ultrasonic waves are used to measure the level of liquids and solid objects in industries.

Ultrasonic level measurement is the contactless principle and most suitable for level measurements of hot, corrosive and boiling liquids.

The normal frequency range used for ultrasonic level measurements is within a range of 40-200 KHz.

Extended reading: Ultrasonic liquid level sensors

2. Hydrostatic (Pressure) Level Transmitters

Hydrostatic level transmitters, also called submersible level transmitter, or pressure level transmitters. For Hydrostatic level measurement, Continuous level measurement in liquid applications with pressure sensors. These transmitters help in determining fluid level of a container. By measuring the pressure of resting body of the fluid within it.

3. Continuous Level Radar Sensors

Radar level transmitter, also called Radar level gauge. Non-contact Continuous level measurement in liquids and solids with free space radar sensors. 

Non-contacting radar, based on microwave technology, detects only surfaces that reflect energy. These transmitters work on the principle of radar by using radio wave emissions. Mounted at the top of a tank filled with a liquid.

The transmitter sends a radar signal into the liquid and receives a reflection of the signal. The transmitters then analyze the current fill level of the tank based on the time taken by the transmitted signal to return.

Extended reading: Radar Liquid Level Sensor|Corrosive, steam, volatile liquids

4. Guided Wave Radar Level Sensors

Guided Wave Radar (GWR) Level Transmitters, also called wave guided radar level transmitter. Using guided wave radar technology, GWR level transmittershave no moving parts. They can measure both level and the interface between two media.

Continuous level measurement in liquids and solids with guided wave radar sensors. These transmitters work by sending a microwave pulse through a sensor cable or rod. The signal hits the surface of the liquid, and travels back to the sensor, and then to the transmitter housing.

Based on the time taken by the signal to travel down the sensor and back up again. The electronics integrated in the transmitter housing determine the filling level.

Extended Reading: Silo/Bin material level measurement system

5. Capacitance level detectors

Capacitance level detectors, also known as Capacitance level transmitter. RF Capacitance Level Transmitter offers continuous and point level detection. In liquids and solids with capacitance probes.

These transmitters use liquid stored in a tank or container as a dielectric medium between two or more electrodes. The energy capacity of the capacitor circuit increases when there is more liquid, and decreases if there is less liquid. Measuring the variations in the capacitance value, capacitance level transmitters calculate level of the tank.

Read more about: Capacitive Level Measurement Principle.

6. Magnetostrictive level transmitter

Magnetostrictive level transmitter, in-tank liquid level transmitter, is a continuous magnetic level gauge. The magnetostrictive level sensor, measure the level of fluid in the vessel.

By detecting the level of the magnets contained within the float and then transmits the measurement back to the control system.

7. Magnetic Float level sensors

Magnetic Float level sensors are continuous level sensors featuring a magnetic float that rises and falls as liquid levels change.

The movement of the float creates a magnetic field that actuates a hermetically sealed reed switch located in the stem of the level sensor, triggering the switch to open or close.

Comparative analysis – 7 Tank Level Measurement Sensors

Magnetostrictive Level Sensor in Storage Tank Level Measurement

Applications

Continuous level sensors are versatile in monitoring liquid level needs. They can monitor water, diesel, lube oils and fuels, as well as various chemical and petrochemical liquids. And compatible with corrosive and non-corrosive substances.

Continuous level sensors are and used by industries including:

  • Food and Beverage
  • HVAC
  • Medical
  • Printing
  • Off-Highway Vehicles
  • Semiconductor
  • Oil and Gas
  • Agriculture
  • Wastewater Treatment
  • Concrete/Aggregate
  • Plastic/Vinyl
  • Marine
  • Chemical

Extended reading: Sludge Blanket Level Detector Appliactions

The Silo/Bin level measurement and control system solves the problem of frequent dumping accidents in the powder silo of the mixing station during the feeding process. It avoids the problems of dust flying, waste of cement, and environmental pollution. It reduces the equipment damage caused by the collapse of the dust removal hood of the mixing station Other issues and prevents the safety issues of the workers present.

Extended Reading: Silo/Bin material level measurement system

Generally, we can use radar level sensors, ultrasonic, or guided wave radar to measure.

SI-FMF15 FMCW Radar High Temperature Level Sensor
SI-FMF21 FMCW Radar Silo Level Sensor
Alternative to VEGAPULS 64-80GHz FMCW Level Radar
ULT-100A Ultrasonic Level Transducer

SIRD-701 Guided Wave Radar Level Sensor
SIRD-702 GWR Corrosive Liquid Chemical Level Senso

Tank level senor is a level sensor used to measure the tank level. The liquid level is the level of the liquid in a sealed container (such as a water tank) or an open container (water tank). The instrument that measures the liquid level is called a liquid level sensor, a liquid level gauge or a liquid level transmitter. The liquid level sensor is a kind of level instrument. Hydrostatic, Ultrasonic, Magnetostrictive, Radar, Differential Pressure are commonly choices for tank level measurement. Liquid level sensors have been around for decades for leak detection or level measurement. Common measured medium are: Water, Fuel, Diesel, Gasoline, diesel, liquefied gas, liquid ammonia, etc.

Read more about: Level Senors for Tank Level Measurement

To measure the powder level, most of the radar level gauges and ultrasonics are used. Or heavy hammer level gauge.

High-frequency radar level gauge application: powdery solids, or environments with a lot of dust
① coal bunker, cement bunker, clinker bunker,
② Flour, corn flour, rice flour, sorghum flour, etc.
③Iron powder, aluminum powder, etc.

Ultrasonic level meter (ultrasonic level sensor) is used to measure the level of solid materials such as coal, ore, corn, wheat, glass, straw, garbage, wooden boards, automobiles, plastic particles, etc. It is used in metallurgy, mining, grain processing, storage, security and other industries.

Extended reading: Non Contact Liquid Level Sensor Working Principle

A laser level transmitter is also called a laser level meter. Industrial Accurate, non-contact, and uninterrupted real-time monitoring of material height. Designed for material level and liquid level. A laser level transmitter is a continuous or high-speed pulsed laser beam emitted by a semiconductor laser.

The laser beam meets the surface of the object to be measured and reflects. The light return is received by the laser receiver. And accurately record the time difference between laser emission and reception. In order to determine the distance from the laser radar to the measured object. Laser level transmitter is similar to radar/ultrasonic level sensor.

Read more about: Laser Level Transmitter

There are many types of liquid level sensors that can measure water. From our personal experience, hydrostatic submersible level sensors are the easiest to use and relatively low cost.

Extended reading: Hydrostatic Level Measurement

But,

Sometimes, due to the limitation of measurement conditions, it is necessary to select the external water tank level indicator.
Our Sino-inst external water tank level indicator is based on ultrasonic principle.
When measuring with External Tank Level Indicator, install the ultrasonic probe just below the outer wall (bottom) of the container under test. No need to cut holes, easy to install. Does not affect on-site production. It can realize accurate measurement of various toxic substances and various pure liquids in high temperature and high pressure airtight containers.

Read more about: External Tank Level Indicator

How to select a continuous level sensor?

Selection of level measurement sensor.

Issues to consider before selecting a level measurement sensor include:

  1. Measure liquid or solid?
  2. What is the temperature and pressure range of the application environment?
  3. Need point level measurement or continuous measurement?
  4. What is the level measurement range required?
  5. Is the measured material conductive?
  6. Will the measured material cover or accumulate on the surface?
  7. Will there be turbulence, foam or steam on the liquid surface?
  8. Do you need contact or non-contact level measurement?
  9. What kind of output is required, analog, relay, digital display or other?

Extended Reading: Laser level transmitter working principle

Frequently
Asked
Questions

Help Center

In continuous level measurement, the level of a medium in a tank or silo is detected with the help of different measuring methods and converted into an electronic signal. 

Continuous level sensors are more complex, allowing level monitoring of the entire system. They measure the level of the liquid level in a range, not the level of a point, and therefore produce an analog output that is directly related to the liquid level in the container. To build a level measurement system, this output signal is transmitted to the process control loop and visual indicators.

There are 7 main types of level transmitters that Sino-Instrument offers. Each type of transmitter works in a different way, and makes it useful for different types of processes.

Level Transmitters

The point level measurement sensor is used to indicate a single discrete level, that is, to indicate a preset level. Normally, the function of this type of sensor is the upper limit alarm, which indicates the overfill condition, or the lower limit alarm condition.

What are the common types of oil level sensors?

  • Magnetic float sensor: Developed according to the principle of buoyancy and magnetic coupling, with good visibility of characteristics and direct reading of values;
  • Pressure sensor: Use liquid pressure to measure liquid depth, suitable for measuring water depth in river channels;
  • Capacitive sensor: Utilize the principle that the capacitance formed between the probe and the container changes linearly with the liquid (material) level. There is no moving or elastic component. Impact resistance, easy installation, high accuracy, high reliability;
  • Magnetostrictive sensor: The principle of the sensor is to generate a longitudinal magnetic field through a permanent magnet and another magnetic field through an electric current. When the two magnetic fields intersect the waveguide, the waveguide generates a “magnetostrictive” phenomenon, and a strain pulse is generated instantly. Features It is fast and accurate. It is mostly used for liquid measurement in tank trucks;
  • Float sensor (reed switch): It is more common. Nowadays, the automatic oil level sensors of automobiles belong to this category. The working principle is to use the buoyancy of liquid on magnetic floating ball, and the dry spring of floating ball level gauge is magnetically attracted to change the liquid level position into an electrical signal. The reed switch is connected in sections, and the length of each section is the test accuracy of the level gauge.

The working principle of the oil level sensor device is through the continuous acquisition of the relative percentage signal of the oil level sensor. With the calibration algorithm, it is converted into the corresponding volume information. The fuel quantity of the fuel tank is monitored. Combined with the GPS system, the vehicle is known Driving status.

Point-level switches are used as high-level and spill-prevention alarms, low-level and pump-protection alarms, and to turn pumps on and off. Continuous level (proportional) measurement, on the other hand, indicates the level in a vessel over the full span of measurement.

Point level measurement is different from Continuous Level Measurement. Used to detect material levels in tanks or silos.

There are high levels (with material) and low levels (without material).

High level measurement allows containers to be filled to full capacity while preventing overflow situations.

Low level measurement alerts facilities to the need for replenishment, preventing process and/or plant downtime.

Technical Support

Sino-Inst offers over 40 Continuous Level Measurement Sensors. About 50% of these are liquid level meters, 40% is the tank level sensor.
A wide variety of Continuous Level Measurement Sensors options are available to you, such as free samples, paid samples.
Sino-Inst is a globally recognized supplier and manufacturer of Continuous Level Measurement Sensors instrumentation, located in China.

Request a Quote

Please enable JavaScript in your browser to submit the form

Hydraulic Oil Flow Meters

Posted on by

The hydraulic flow meter is mainly for inline hydraulic system instantaneous flow test and high-pressure test. Industrial Hydraulic oil flow meter, also called hydraulic flow gauge.

Sino-Inst offers Turbine, Mass flow, Oval gear, V-cone, Target, and Orifice flow meters for inline hydraulic oil flow. Features like: bidirectional, high pressure, analog, can be customized as customer need.

RFQ

Sino-Inst offers a variety of hydraulic oil flow Meters for flow measurement. If you have any questions, please contact our sales engineers.

More Flow Meters

Hydraulic oil flow meters measure the flow of oil in machines. They are important in many industries. These meters help machines work well, last longer, and avoid breaking down. Industries like car-making, mining, and oil & gas use them. Hydraulic oil flow meters are needed for accurate measurements and to keep machines running smoothly.

Featured Hydraulic Flow Meters for Sale

Liquid Turbine Flow Meter
Turbine Insertion Flow Meter
Turbine Pulse Flow Meter
V-series Curved Digital Mass Flow Meter
 Coriolis Flow Meter
Oval Gear-Marine Fuel Flow Meter
Gear flow meter for Micro flow
Pointer Type Oval Gear Flow Meter
Integral DP Flow Meter
Target Flow Meter

Sino-Inst offers great prices for hydraulic oil flow meters. For example, a turbine flow meter for hydraulic oil:

  • Size: DN50
  • Max pressure: 16 bar
  • Signal output: 4-20mA
  • FOB Price: USD 585.00/set

Please note, this price is just an example. The actual price depends on the user’s specific measurement needs.

Hydraulic oil is the hydraulic medium.

Hydraulic oil is used in hydraulic systems that utilize fluid pressure energy.

Its role is Energy transfer, anti-wear, system lubrication, Anti-corrosion, anti-rust, cooling, etc.

1. Hydraulic systems for automobiles and construction machinery use hydraulic oil as the working medium. In this type of hydraulic system, the fluid velocity is not large and the pressure is high, so it is called static pressure transmission.

2. Hydraulic oil is widely used, and it is the most used product in industrial oil. Hydraulic components are developing in the direction of small size and high power. The system pressure is getting higher and higher, and some have exceeded 50 MPa.

More:

  1. Hydraulic pressure is a term for the machinery industry and electromechanical industry. Hydraulic power can be powered by hydraulic power. Hydraulic pressure can also be used as a control method, which is called hydraulic pressure control.
  2. Hydraulic principle In certain mechanical and electronic systems, the static pressure of the liquid medium is used to complete the backlog, transfer and amplification of energy. Achieve lightweight, scientific, and maximized mechanical functions.
  3. In the hydraulic system, due to some reason, the liquid pressure suddenly rises suddenly at a certain moment, and a high-pressure peak is formed. This phenomenon is called hydraulic shock.
  4. Select the type of hydraulic oil according to the working environment and working conditions. When selecting the hydraulic oil used in hydraulic equipment. It should be comprehensively considered and judged from several aspects such as working pressure, temperature, working environment, hydraulic system and component structure and material, and economy.

Extended reading: High Temperature Flow Meter

The hydraulic flow meter is a flowmeter that can measure hydraulic oil. The hydraulic flow meter is a name called according to the measurement medium in the industry.

There is no hydraulic oil flow meter in the strict sense. It is not accurate to say which flowmeter is a hydraulic flow meter. Which one to use depends on the specific flow measurement conditions.

For example, the hydraulic oil is also labeled, 40 #, 46 #, or other viscosity properties. Then choose a suitable flow meter according to the relevant information such as flow, pressure, viscosity, and so on.

Read more about: What is a Flow Meter? Types and how does it work?

Here are some common types of hydraulic oil flow meters and what they do:

  • Gear Flow Meters: These meters have gears that rotate to measure oil flow. They work well with thick fluids.
  • Turbine Flow Meters: These meters use a spinning part to measure flow. They work with different flow rates and clean fluids.
  • Variable Area Flow Meters: Also called rotameters, these meters use a tube and a moving float to measure flow. They’re simple and work with many fluid types.
  • Positive Displacement Flow Meters: These meters measure fluid flow by trapping and counting fluid. They’re accurate and good for thick fluids like hydraulic oil.
  • Mass Flow Meters: These meters measure the mass of fluid flowing through a system instead of volume. They are useful in situations where fluid density changes can impact the accuracy of volumetric flow meters.
  • Ultrasonic Flow Meters: These meters use sound waves to measure flow without touching the fluid. They’re good when you want to avoid fluid contamination or pressure loss.

Knowing the different types of hydraulic oil flow meters helps you pick the best one for your needs.

High-Pressure Turbine Flow Meter series of turbine flow meters is ideal when measuring the flow of fluids under high pressure, such as in hydraulic testing. 

It is also perfect for chemical injection systems, as it withstands pressures up to 20,000 psi and is available in a variety of flow ranges (0.08 to 32 gallons/minute).

High Pressure Hydraulic Flow Meter
DiameterDN200～DN3000mm
Accuracy0.5% to 2.0% of reading
Temp. range-20～+150℃
Pressure40 MPa
Flow rate0.5～6m/s
Straight pipe requiredUp stream≥5DN, down stream≥3DN

The wireless flow meter is integrated with the instrument and control part on the basis of accurate measurement. Realize automatic cut-off and connection operation of the pipeline.

The wireless flowmeter avoids the liquid flowing too fast and causing damage to the instrument itself. Prevent dangerous accidents.

Wireless flow meter realizes the operation of automatic two-way flow measurement. Instantaneous flow on site. Total forward and reverse total display. Self-diagnostic fault alarm. Full use of GSM / GPRS data wireless remote transmission and other functions to realize wireless remote transmission of flow data, Storage and other functions.

GSM / GPRS remote monitoring and management software system is matched with wireless remote transmission flowmeter with remote transmission function.

This system can query, statistics, analyze and display the water consumption situation and pipeline pressure of each measurement point in the form of charts or curves.

Users can easily manage water consumption at each measurement point. When abnormal water conditions occur at the measurement point or the battery capacity of the on-site flow meter is insufficient. The system can issue an alarm message.

  • Can display the meter’s flow rate, flow rate, cumulative quantity, pressure, working status, and other data.
  • Can print all the data of the query directly.
  • Can directly export the data of all meters to the computer.
  • Can directly see the flow curve of the query meter. Directly print out the flow curve graph.
  • You can check the working status of the field instrument and whether the instrument has an alarm condition.
  • Can display the annual, monthly, and daily water consumption of all the instruments in the form of a report. You can directly print the report.
  • You can directly export the report to the computer. All meter data can be backed up directly to the computer.

Extended Reading: Insertion Flowmeter Types

You may like: High-Temperature Oval Gear Heating oil Flow Meter

How to use a hydraulic flow meter?

  • A flow meter can be placed in any location of the hydraulic line to detect the flow rate. Flow meters with variable port sizes are available that are suitable for different hydraulic systems.
  • When the hydraulic system operates, the fluid is passed towards the flow meter.
  • A flow meter mainly contains 3 parts; the primary device, a transducer and a transmitter. The transducer senses the hydraulic fluid passing through the primary device.
  • And a usable flow signal is generated by the transmitter when the sensed signal is sent by the transducer.
  • The volume is calculated based on the principle that the volume of fluid passing is directly proportional to the cross-sectional area and the fluid velocity.
  • Also, the mass flow is directly proportional to fluid density and volume.
  • Then, this calculated hydraulic measurement is displayed on the hydraulic flow meter gauge.
  • All standard hydraulic oil flow meters supports unidirectional flow.
  • But, reverse flow by-pass options are also available with some selected flow meters.
  • Selecting a hydraulic flow meter is a difficult procedure. A wrong selection will cause errors in the diagnosed result.
  • The factors that need to be considered while selecting a hydraulic flow meter are:
    • the hydraulic fluid properties.
    • operating condition of the hydraulic system.
    • the need for measuring flow.
    • the level of accuracy required.
    • the effect of fluid on flow meter and vice-versa.
    • and finally the budget.

More about inline oil flow meter

Digital inline oil flow meter

What is an inline flow meter?

The online flow meter is actually a flow meter displayed on the spot. At present, all integrated flow meters are online flow meters. All have local display function.

For example, the split-type flowmeter has no local display function. Its meter head and sensor are connected through conduction, and the online flowmeter is the mainstream measuring instrument in current flow measurement.

What are the advantages of online flow meters in the flow measurement process? In some measurements with a control system, the advantage of the online flowmeter is not great. Because the size of the flow can be monitored through the PLC system. And there is no PLC system in the working condition. The online flowmeter can show its advantages, and it can display the accumulated flow and instantaneous flow online.

Read more about: Find your suitable industrial oil flow meter with best price

Inline hydraulic oil flow meter

Inline hydraulic oil flow meter measures the hydraulic oil flow directly on the pipeline, and then displays the flow on the meter.

Hydraulic oil flowmeter is a flowmeter that can measure hydraulic oil. It is the name given by the industry based on the measurement medium. There is no hydraulic oil flow meter in the strict sense.

It is foolish to say which flowmeter is the hydraulic oil flowmeter.

Which one to use depends on the specific working conditions. For example, hydraulic oil also has a label, is it 40#, 46# or other viscosity properties. It is necessary to see clearly, and then select an appropriate flow meter based on the flow, pressure and other related information.

Extended Reading: Summary Of Crude Oil Flow Measurement Options

Oil Flow Meter Types

At present, the following types of flow meters can be used to measure oil:

Turbine flow meters. Gear flow meter. Vortex flowmeter. Ultrasonic flow meter. Mass flowmeter. Differential pressure flow meters.

Read more: Top 8 petroleum flow meters for Measuring Oil and Gas

Flow Meter Selection Guide 101: Find the Perfect Fit for Your Application

How to Select Hydraulic flow Meter?

When searching for a flow meter for use in a particular hydraulic application, these five questions can help:

  1. What are the fluid properties?
  2. What is the hydraulic system operating condition
  3. Why is flow being measured; how accurately does the flow measurement need to be?
  4. What effect might the flow meter have on the fluid and vice-versa?
  5. How important is it to measure flow;
  6. What is your budget?

Extended Reading: Mechanical oil flow meter

Technical Support

Help Center

The D represents the diameter of the pipe. For the orifice plate in the orifice plate flowmeter, the minimum requirements for the front and rear straight pipe sections are 10D Upstream and 5D Downstream. If there is a pump or regulating valve in front of the orifice plate, then the requirements for the straight pipe section are greater.

There are many types of flow meters.

According to the different structural principles of the flowmeter, it is divided into:

  1. Differential pressure flowmeter: orifice plate, bar type such as Annubar, V cone, wedge type, elbow, nozzle, target type, etc.
  2. Variable area flowmeter: rotor, open channel, etc.
  3. Velocity flowmeter: electromagnetic, ultrasonic, turbine, vortex street, precession vortex, rotor, etc.
  4. Positive displacement flowmeter: waist wheel, oval gear, piston, scraper, etc.
  5. Mass flowmeter: Coriolis, thermal, etc.

Extended reading: Metal Tube Flow Meter-Variable Area Flow Meters Principle

Flow is the amount of fluid that passes through a pipe or device at a cross-section in a unit of time. This quantity is expressed by mass and is called mass flow. Expressed by volume, called volume flow. Expressed by weight, called weight flow.

Because the density of a fluid changes with changes in the state parameters of the fluid, the volume state must be given while specifying the state of the fluid.

Especially for gas, its density varies significantly with pressure and temperature. In order to facilitate the comparison of the volume flow rate, the volume flow rate in the working state is often converted to the volume flow rate in the standard state (temperature is 20 ° C and absolute pressure is 101325Pa).

Commonly used flow measurement methods include speed-type flow measurement methods, volumetric flow measurement methods, and direct or indirect methods to measure the mass of fluid flowing through the cross section of the pipe per unit time.

In the above method, more speed-type flow measurement method instruments are applied.

Except for the standard throttling device which does not need to be tested for the current flowmeter, almost all other flowmeters need to be calibrated when leaving the factory. During the use of the flowmeter, it should also be calibrated frequently.

The volume method is most commonly used. This is a method of measuring the volume of fluid flowing into a constant volume container within a measurement time to obtain the flow rate.

The mass method is a method of weighing the mass of a fluid flowing into a container within a measurement time to obtain a flow rate.

During calibration, a pump is used to draw the test fluid from the liquid storage container through the calibrated flowmeter and enter the liquid container.

The temperature of the fluid is measured while the weight is weighed to determine the density of the measured fluid at that temperature.

Divide the weight of the measured fluid by the density of the fluid at the measured temperature to obtain the volume of the fluid.

Comparing it with the meter’s volume indication (accumulated pulse number), the meter constant and accuracy of the calibrated flowmeter can be determined. The accuracy of this system can reach 0.1%.

The working principle of the standard volume tube method is based on the volumetric method (standard volumetric method), but it is a dynamic measurement.

The standard flowmeter comparison method is to connect the calibrated flowmeter and the standard flowmeter in series to the pipeline flowing through the test fluid, and compare the two measured values ​​to find the error. The accuracy of the standard flowmeter is 2 to 3 times higher than that of the calibrated flowmeter.

Where are flow meters used? Or, What does a flow meter measure?

At industrial sites, meters that measure fluid flow are referred to as flow meters or flow sensors.

It is one of the most important instruments in industrial measurement.

With the development of industry, the accuracy and range of flow measurement requirements are getting higher and higher.

In order to adapt to various purposes, various types of flowmeters have been successively launched,

widely used in oil and gas, petrochemical, water treatment, food and beverage.

Industries such as pharmaceuticals, energy, metallurgy, pulp and paper, and building materials.

  1. Measurement of gas mass flow in industrial pipelines
  2. Smoke flow rate measurement from the chimney
  3. Calciner flue gas flow measurement
  4. Air flow measurement during gas process
  5. Compressed air flow measurement
  6. Gas flow measurement during semiconductor chip manufacturing process
  7. Gas flow measurement in sewage treatment
  8. Gas flow measurement in heating ventilation and air conditioning systems
  9. Flux recovery system gas flow measurement
  10. Measurement of combustion gas flow in a combustion boiler
  11. Gas flow measurement of natural gas, flare gas, hydrogen, etc.
  12. Measurement of carbon dioxide gas flow during beer production
  13. Measurement of gas mass flow in the production process of cement, cigarette and glass factory
  14. Open channel

Flowmeters are devices that measure the rate of liquid, gas or vapor that passes through them.

Some flowmeters measure flow as the amount of fluid passing through the flowmeter during a time period (such as 100 liters per minute).

Other flowmeters measure the totalized amount of fluid that has passed through the flowmeter (such as 100 liters).

Flow measurement can be described by :
Q = A x v

Q is flow rate, A is the crosssectional area of the pipe, and v is the average fluid velocity in the pipe.

Putting this equation into action, the flow of a fluid traveling at an average velocity of a 1 meter per second,

through a pipe with a 1 square meter cross-sectional area is 1 cubic meter per second.

Note that Q is a volume per unit time, so Q is commonly denoted as the “volumetric” flow rate.

Now consider the following equation:
W = rho x Q

Where W is flow rate (again – read on), and rho is the fluid density.

Putting this equation into action, the flow rate will be 1 kilogram per second,

when 1 cubic meter per second of a fluid with a density of 1 kilogram per cubic meter is flowing.

(The same can be done for the commonly-used “pounds”. Without getting into details — a pound is assumed to be a mass unit.)

Note that W is a mass per unit time, so W is commonly denoted as the “mass” flow rate.

Now — which flow do you want to measure? Not sure? In some applications, measuring the volumetric flow is the thing to do.

Consider filling a tank.

Volumetric flow may be of interest to avoid overflowing a tank,

where liquids of differing densities can be added.

(Then again, a level transmitter and high level switch/shutoff may obviate the need for a flowmeter.)

Consider controlling fluid flow into a process that can only accept a limited volume per unit time.

Volumetric flow measurement would seem applicable.

In other processes, mass flow is important.

Consider chemical reactions,where it is desirable to react substances A, B and C.

Of interest is the number of molecules present (its mass), not its volume.

Similarly, when buying and selling products (custody transfer) the mass is important, not its volume.

In recent years, flow measurement technology has developed rapidly. Most of the steam flow measurement uses differential pressure flowmeters and vortex flowmeters.

In practical applications, the maximum diameter of the high temperature vortex flowmeter can only be 300mm and the maximum temperature is 450℃. Therefore, in the measurement of high temperature and high pressure large-diameter steam flow, the differential pressure flowmeter still has unique advantages. For example, Annubar flowmeter, differential pressure orifice flowmeter, etc.

Differential pressure flowmeter manufacturing technology and national and international standards are quite mature. With the introduction of the multivariable transmitter dynamic full compensation intelligent technology, the accuracy of high temperature pressure and large diameter steam flow measurement has been greatly improved, and the installation and maintenance workload has been reduced.

 Annubar Flow Meter

More Oil Flow Measurement Solutions

Sino-Inst is Manufacturer of Hydraulic Oil Flow Meters. We supply more than 20 kinds of Hydraulic Flow Meters. 50% turbine flowmeters, 20% oval gear flow meters, 20% DP flow meters and other types of flowmeters.

Hydraulic Oil Flow Meters are mainly used for flow measurement of various oils.
It can measure even liquids such as crude oil, lubricating oil, gasoline, diesel etc.

Hydraulic Oil Flow Meters enable stable flow measurement. This greatly meets the measurement needs of many applications. Can be used from small to large tubes.

Sino-Inst’s Hydraulic Oil Flow Meters, made in China, Having good Quality, With better price. Our flow measurement instruments are widely used in China, India, Pakistan, the US, and other countries.

The entire team at Sino-Inst’s has received excellent training, so we can ensure that every client’s needs are met. For assistance with your product requirements, whether it’s a Hydraulic Flow Meters, level sensor, or other device, give us a call.

Request a Quote

Please enable JavaScript in your browser to submit the form

Diesel Fuel Flow Meters

Posted on by

Diesel Fuel flow meters are digital flow meters for liquid fuel consumption measurement.

Most widely used types are mechanical and digital inline fuel meters. Differential flow sensors are avilable. Like: the turbine, positive displacement (oval gear), Coriolis, and differential pressure flow meters.

Sino-Inst offers a variety of fuel flow meters for most fuels. Including diesel, bio-diesel, kerosene, gasonline, oil, heating oil, grease and certain chemicals.Sino-Instrument offers diesel fuel flow measurement solutions and free technical support. If you have any question for diesel fuel flow measurement, please contact us.

Contact Now

Featured Inline Diesel Fuel Flow Meters

Liquid Turbine Flow Meter
Turbine Insertion Flow Meter
Turbine Pulse Flow Meter
Handheld Ultrasonic Flow Meter
Ultrasonic Clamp on Flow Meter
Strap on flow meter X3
Orifice Plate Flow Meter
Integral DP Flow Meter
Welding Orifice Plate
Venturi Flow Meter
 Annubar Flow Meter
Target Flow Meter

Metal Tube Rotameter

Gear flow meter for Micro flow

Pointer Type Oval Gear Flow Meter
Z-Series Straight Tube Micro Motion Coriolis Flow Meter
U-Series Liquid Mass Flow Meter
T-series Triangle Coriolis Mass Flowmeter

Features of Diesel Fuel Flow Meters

Turbine flow meter for Diesel Fuel

  • High performance ±1%R, ±0.5%R, high precision ±0.2%R;
  • Good repeatability, short-term repeatability of 0.05% to 0.2%
  • Output pulse frequency signal
    A very high frequency signal (3~4kHz) can be obtained, and the signal resolution is strong;
  • The medium and large caliber can reach 1:20 and the small diameter is 1:10.
  • Easy installation and maintenance, and large circulation capacity;
  • Suitable for high pressure measurement
  • Can be made into insert type for large diameter measurement
  • Low pressure loss and low price

More

Mass flow meter for Diesel Fuel

  • Double-U or double-C flow tube ensures high accuracy and customer’s requirement. 
  • Provides integrated mass flow, volum flow, density, temperature measurement and relative calculated parameter. 
  • Easy on Installation, do not need rectifier and filter parts. 
  • Fixed parts, maintenace free. High stability, no need for frequent disassembly calibration. 
  • Allow low-range operation, reducing pressure loss and energy consumption waste. 
  • Integrated installation, low installation costs. 
  • Extremely high accuray and long-term stability, could be used for business transaction. 
  • Ultra-wide measure range, could measure gas accurately (gas mass flow meter). 
  • Transmitter can be exchanged, and will not be influenced by area temperature.

More

Annubar Flow Meter for Diesel Fuel

  • Honeycomb hexagonal stable structure,increasing the range ratio.
  • Suitable for square or rectangular pipes.
  • For the unavoidable clogging problem of similar products in measuring dirty media, achieve non-stop production maintenance.
  • Average speed tube + three valve group + temperature pressure compensation + transmitter, form an integrated structure, easy to use.
  • No flow coefficient drift, long-term stability.
  • Exclusively provide intuitive resonance check to ensure long-term stable operation.
  • Low pressure loss, low energy consumption, significant energy saving effect.
  • Easy to install and save labor, low price and fast delivery (1 week)

More

Orifice Flow Meter for Diesel Fuel

  • The Orifice meter is very cheap as compared to other types of flow meters.
  • Less space is required to Install and hence ideal for space-constrained applications
  • The operational response can be designed with perfection.
  • Installation direction possibilities: Vertical / Horizontal / Inclined.

More

Venturi Flow Meter for Diesel Fuel

  • Less head loss than an orifice or nozzle meter, due to the streamlined design
  • Ideal for clear gas, liquid or steam applications
  • Available in many materials and end arrangements
  • Can be equipped with fittings to accept secondary instrumentation packages

More

You may like: Digital Flow Meters Guide| Liquid and Gas

Diesel Fuel Flow Meters Applications

Diesel, bio-diesel, kerosene, gasoline.

Petroleum, organic liquid, inorganic liquid.

Liquefied gas, natural gas, coal gas.

Oil, DEF, heating oil, grease and certain chemicals, low temperature fluid flow measurement.

Extended reading: More Inline Digital Diesel Fuel Flow Meters

Fuel flowmeter refers to the flowmeter used to measure the flow rate of fuel. Commonly referred to as turbine flow meters and oval gear flow meters.

A flow meter is used to measure the quantity of fluid that has been moved during the transfer process. They have a visual display, which can be either mechanical or digital, for the user to read off the measurement. Flow meters are used within a variety of fluid transfer applications. And therefore whilst they are always used to measure the fluid, the ways in which they work are slightly different.
Of course, the fuel flow meter also has some characteristics of its own, such as:
Explosion proof
Pulse output
Unaffected by changes in fluid density, viscosity, temperature, pressure, and conductivity.

If you need more accurate measurement, you can choose a mass flow meter. Coriolis mass flowmeters have zero drift but the impact is relatively small. Higher operating costs. Mass flow meters can measure temperature and density online. Oval gears are relatively stable for mechanical flow meters.

Turbine Flow Meters are the most widely used diesel fuel flow meters. Measure your diesel fuel or oil consumption with our fuel flow meter.

Diesel Flow Meter Working Principle

The working principle of the turbine flow meter:

Fluid flows through the sensor housing.Because the blade of the impeller has a certain angle with the flow direction, the impulse of the fluid causes the blade to have a rotating moment.

Blades rotate after overcoming frictional torque and fluid resistance.After the torque is balanced, the speed is stable.Under certain conditions, the speed is directly proportional to the flow rate.

Because the blade is magnetically permeable, it is in the magnetic field of a signal detector (made of permanent magnetic steel and coils).

The rotating blade cuts the magnetic field lines and periodically changes the magnetic flux of the coil.

Thereby, an electric pulse signal is induced at both ends of the coil.This signal is amplified and shaped by the amplifier to form a continuous rectangular pulse wave with a certain amplitude.

Remotely transmitted to the display instrument, show the instantaneous flow rate and cumulative amount of the fluid.In a certain flow range, the pulse frequency f is proportional to the instantaneous flow Q of the fluid flowing through the sensor.

In addition to supplying diesel flowmeters, Sino-Inst also supplies various diesel level sensors.

A flow meter is an instrument that indicates the flow rate to be measured and/or the total amount of fluid in a selected time interval. Simply put, it is a meter used to measure the flow of fluid in a pipe or open channel.

Flowmeters are devices that measure the rate of liquid, gas or vapor that passes through them.

Some flowmeters measure flow as the amount of fluid passing through the flowmeter during a time period (such as 100 liters per minute).

Other flowmeters measure the totalized amount of fluid that has passed through the flowmeter (such as 100 liters).

Flow measurement can be described by :
Q = A x v

Q is flow rate, A is the crosssectional area of the pipe, and v is the average fluid velocity in the pipe.

Putting this equation into action, the flow of a fluid traveling at an average velocity of a 1 meter per second, through a pipe with a 1 square meter cross-sectional area is 1 cubic meter per second.

Note that Q is a volume per unit time, so Q is commonly denoted as the “volumetric” flow rate.

Now consider the following equation:
W = rho x Q

Where W is flow rate (again – read on), and rho is the fluid density.

Putting this equation into action, the flow rate will be 1 kilogram per second, when 1 cubic meter per second of a fluid with a density of 1 kilogram per cubic meter is flowing.

(The same can be done for the commonly-used “pounds”. Without getting into details — a pound is assumed to be a mass unit.)

Note that W is a mass per unit time, so W is commonly denoted as the “mass” flow rate.

Now — which flow do you want to measure? Not sure? In some applications, measuring the volumetric flow is the thing to do.

Consider filling a tank.

Volumetric flow may be of interest to avoid overflowing a tank, where liquids of differing densities can be added.

(Then again, a level transmitter and high level switch/shutoff may obviate the need for a flowmeter.)

Consider controlling fluid flow into a process that can only accept a limited volume per unit time.

Volumetric flow measurement would seem applicable.

In other processes, mass flow is important.

Consider chemical reactions,where it is desirable to react substances A, B and C.

Of interest is the number of molecules present (its mass), not its volume.

Similarly, when buying and selling products (custody transfer) the mass is important, not its volume.

You may like: Industrial flow meters

Extended Reading: Petroleum Flow Meter

Flow Meters Pulse Output

The signal output by the flowmeter is generally a pulse signal or a 4-20mA current signal. Both types of signals output instantaneous flow (also used by relays to output cumulative signals. The principle is the same, and will not be repeated).

Our purpose is to PLC Calculate and display the instantaneous flow value and calculate the cumulative value. When the input signal is a pulse signal. When calculating the instantaneous flow rate, you must follow a strict time interval to ensure the accuracy of the instantaneous flow rate.

So, when calculating the instantaneous flow rate, This must be done using timed interrupts. Moreover, only one interrupt program can be run in a PLC system. No other interrupts are allowed (even low priority interrupts are not allowed to run).

Prevents interference with the accuracy of timed intervals. Calculating the instantaneous flow rate is to convert the accumulated pulse number of this time period into the accumulated flow rate. Divided by time is the instantaneous flow.

For the 4-20mA input, the instantaneous flow rate can be directly obtained by simply converting according to its corresponding range. The cumulative flow is the cumulative flow accumulated in each time period is the cumulative flow.

Flow meters with a pulse output essentially use pulses per litre to measure the amount of fluid being dispensed. And then send a signal to an external piece of equipment to tell them this information.

A fuel pulse meter for example is often connected to a remote display or a fuel management system.

Our range of fuel pulse meters include models suitable for different fluids and are compatible with pumps with differing flow rates. Ensure that when selecting your meter, its flow range meets your pump’s flow capabilities.

Of course, in addition to measuring Diesel Fuel flow meters. Other flow meters can also output pulses or 4-20mA signals.

For example, if you need to measure the waste water flow of a 2-inch pipe, then you can refer to: Magnetic Flow Meters Guides.

How much is a 2 inch water flow meter? Let’s find out.

Fuel Flow Meters for Diesel Engine Fuel Consumption

For generators, boats, trains to hydraulic packs applications. Diesel engines are becoming increasingly popular.

Fuel consumption and efficiency are generally not monitored in Diesel Engines. And the unit’s performance has to be gauged from the manufacturer’s test figures and often never checked again.

With increases in fuel prices, the possibility of theft from remote installations along with many other factors. So the monitoring the fuel consumption of diesel engines has become increasingly important with the transport industries in particular taking a lot more interest in their vehicles fuel consumption.

This chart approximates the fuel consumption of a diesel generator. Based on the size of the generator and the load at which the generator is operating at. Please note that this table is intended to be used as an estimate of how much fuel a generator uses during operation. And is not an exact representation due to various factors that can increase or decrease the amount of fuel consumed.

Extended reading: Fuel Flow Meter for Boat-Selection & Application

Ddiesel engine fuel consumption chart

Generator Size (kW)2030406075100125135150175200230250300350400500600750100012501500175020002250
1/4 Load (gal/hr)0.61.31.61.82.42.63.13.33.64.14.75.35.76.87.98.91113.216.321.626.932.237.542.848.1
1/2 Load (gal/hr)0.91.82.32.93.44.155.45.96.87.78.89.511.313.114.918.52227.436.445.354.363.272.281.1
3/4 Load (gal/hr)1.32.43.23.84.65.87.17.68.49.71112.513.616.118.721.326.431.539.352.16577.890.7103.5116.4
Full Load (gal/hr)1.62.944.86.17.49.19.810.912.714.416.61821.525.128.635.742.853.471.188.8106.5124.2141.9159.6

Learn more about Diesel fuel tank level gauges & Indicators

Fuel flow meter aircraft

A fuel flowmeter for plane indicates an engine’s fuel use in real time. This can be useful to the pilot for ascertaining engine performance and for flight planning calculations.

The types of fuel flow meter used on an aircraft depends primarily on the powerplant being used and the associated fuel system. Not every plane or associated system uses the same kind of flow meter to get the job done.

In most cases, many flow meters perform tasks related to maintaining a single plane. Some of the more common flow meters in use include:

  • A mass flow fuel flow indicating system used on turbine-engine aircraft uses the direct relationship between viscosity and mass to display fuel flow in pounds per hour
  • A turbine flow transducer in this fuel flow sensor produces a current pulse signal from an opto-electronic pickup with a preamplifier
  • A transducer and microprocessor for control functions are located in the base of this turbine fuel flow sensor. The gauge is menu driven with numerous display options

https://www.aircraftsystemstech.com/2017/06/fuel-system-indicators.html

Every flow meter must be properly maintained and calibrated. All flow meters become inaccurate over time through regular use. Regular re-calibrations and general standards to ensure proper operation.

Flow meters designed for the aviation industry are made of the highest quality materials and to specific industry standards. That way, everyone working in the industry and flying the skies can be in the safest environment possible at all times.

Extended Reading: Fuel Flow Meters for Diesel-Marine fuel-Industrial oil

Marine diesel fuel flow meter

Insatech Marine Performance Concept
https://www.insatechmarine.com/products/performance/fuel-consumption-system
  • How much fuel is consumed onboard a ship, is directly related to the performance. The better the performance, the lower the fuel consumption during operation. In this equation, accuracy is not negligible.
  • An offset of 1% in measurement on a vessel operating 200 days a year consuming an average of 100 tons a day equals an offset of 200 tons a year. Depending on the price of HFO or MGO used, this misread has the potential to range up to USD 100,000.
  • The Coriolis Mass Flow Meters used in our Fuel Consumption System has an accuracy better than 0,2% of nominal flow directly measured in mass. Whereas most volumetric flow meters are in the range 0,5% to 2,0%. And they rely on volumetric conversion which depends on the temperature to calculate a mass flow.
  • By installing one or more mass flow meters (depending on engine supply line layout and desired insight) fuel consumption can be monitored closely in real-time.
  • The main principle is to measure the flow of fuel before and after the engine and/or generators. When you compare the consumption data with measurements of actual speed and position (based on speed log and GPS signals). You are able to directly measure the fuel efficiency.
  • If you require more detailed readings, for example, one set of meters per consumer or one set for the ship’s entire consumption. Additional flow meters can be installed.

Read more about: Large-diameter Oval Gear-Marine Fuel Flow Meter

More Technical Supprots

Fuel Flow Meters for Diesel-Marine fuel-Industrial oil

What is a fuel flow meter? Fuel flow meter is an instrument that can monitor fuel flow. Industrail Fuel is an important energy source. For example, diesel, marine fuel, gasoline, etc.

Industrail Fuel is an important energy source for production and manufacturing. For example, diesel, marine fuel, gasoline, etc. It is very necessary to accurately measure industrial fuel. Commonly used industrial fuel flow meters, such as turbine flow meters, gear flow meters, mass flow meters, ultrasonic flow meters, etc.

Related Blogs

  • PD Flow Meters Selection and Application | Oil-Liquid

    What is PD flow meter? PD flow meters (positive displacement flow meters) are the only flow measurement technology that directly measures the volume of fluid passing through the flow meter.Rotating components within a high precision chamber capture the fluid. The…

  • Guide for Digital Fuel Flow Meter

    Digital Fuel Flow Meter is a flow meter dedicated to measuring fuel, diesel, gasoline, and petroleum. Digital Fuel Flow Meter generally has a digital display or signal output. Such as pulse or 4-20mA. Such as turbine flow meters, gear flow…

  • Mechanical Water Flow Meters

    Mechanical water flow meters refer to a type of flow meter suitable for clean water processes or applications. The working principle of a mechanical water flow meter is to measure the speed of water flowing through a pipe. This causes…

  • Strap on Ultrasonic Flow Meters

    What is Strap on Ultrasonic Flow Meters? Strap on Ultrasonic Flow Meter is also often called Clamp On Type Flow Meter. The unique feature of Strap on Ultrasonic Flow Meter is that the sensor does not need to be in…

  • Ultrasonic Flow Detectors

    Ultrasonic flow detectors are an important part of ultrasonic flow meters. Ultrasonic flow detectors are also called ultrasonic transducers. Ultrasonic flow detectors measure the volumetric flow of liquid within closed conduits. Ultrasonic flow meters use transit-time differences for measuring flow…

  • 4-20ma Flow Meters

    What is 4-20ma Flow Meter? 4-20mA Flow Meters are those flow meters with 4-20mA current signal output function. The signal current of general instruments is 4-20mA. This means that the minimum current is 4mA and the maximum current is 20mA…

  • Flow Transmitter vs Flow Meter

    You may have heard of flow transmitters and flow meters. Are flow transmitter and flow meter the same? What is the difference and relationship between them before? Should you buy a flow meter or a flow transmitter? What kind of…

  • Food Grade Flow Meters for Food & Beverage Industry

    In the food and beverage industry, automation equipment requires food grade. Ensure hygiene and safety. The food grade flow meter can easily sterilize the equipment without disassembly. Many of the flowmeters we provide use accessories such as triple clamps, clover,…

  • Gas Rotameter Tips

    What is Gas Rotameter? Rotameter is also called float flowmeter. It is often called glass tube float flowmeter, glass rotameter, metal rotameter, and metal tube float flowmeter.Rotameter is mainly used to measure the flow of single-phase non-pulsating fluid (gas or…

If you are interested in fuel flow sensor, Sino-Instrument has over 100 flow meters related, so you can compare and shop! Try finding the one that is right for you by choosing the price range, applications, or specifications that meet your needs. You will find a high quality fuel flow sensor at an affordable price from Sino-Instrument.

Request a Quote

Please enable JavaScript in your browser to submit the form

Industrial Inline Air Flow Meters

Posted on by

What is air flow meter?

An Air Flow Meter is the flow meter that measures industrial air velocity. Most of the time, people talk about air flow meters means compressed air flow meters. We are discussing here all air flow meters, including compressed air flow meters.

RFQ More Flow Meters

Vortex Flow Meters

Compressed Air Flow Meter, is the digital flow meter work for the air compressor. Air consumption is important info for industrial inline gas flow pipes. According to the measurement conditions, a compressed air flow meter could be of different types. Thermal mass flow meters, Ultrasonic flow meters, vortex flow meters, Turbine flow meters. And the differential pressure flow meters (Orifice plate ) are also suitable for compressed air. With the Pressure and Temperature compensation. Sino-Inst’s compressed air flow meters are more affordable and complete.

There are many types of instruments that can be used to measure air. However, there are not many types of airflow actually used in the field according to their principles. The most important ones are rotameter, throttling differential pressure flowmeter, vortex flowmeter, gas turbine flowmeter, and averaging velocity tube flowmeter.

Extended Reading: Digital air flow meters

Featured Inline Air Flow Meters

Rotameter flow meter-Variable Area Flow Meters
Gas Thermal Mass Flow Meter
Gas mass flow controller
Digital Air Mass Flow Meter
Precession Vortex Gas Flowmeter
Vortex Shedding Flow Meter
Vortex Steam Flow Meter
Insertion Vortex Flow Meter
Vortex Compressed Air Flow Meter
Gas Turbine Flow Meter

Air flow meters types

The Carmen vortex refers to the placement of a cylindrical or triangular object in the fluid. Two rows of vortices with opposite rotation directions will be generated downstream of this object.

More about Types Of Air Flow Measurement Instruments.

An ultrasonic transmitting probe and a receiving probe are oppositely installed on both sides of the downstream pipeline of the Carmen vortex generator. Due to the influence of the Carmen vortex on the air density, the time from the transmitting probe to the receiving probe of the ultrasonic wave becomes later than that of the non-vortex and a phase difference occurs. By processing this phase signal, a vortex pulse signal can be obtained.

The working principle of the hot film type air flow meter is similar to that of the hot wire type air flow meter, and they all work with Wheatstone bridge. The difference is that the hot film type does not use platinum wire as a hot wire. But uses a thick film process to make the hot wire resistance, compensation resistance, and bridge resistance on the same ceramic substrate.

In the process of generating the Carmen vortex, the air pressure on both sides of the vortex generator will change. The pressure acts on the metal foil through the pilot hole, causing it to vibrate. When light from a light-emitting diode strikes a vibrating metal foil. The reflected light on the metal foil received by the phototransistor is vortex-modulated light. And its output is demodulated to obtain a frequency signal representing the air flow.

When no air flows, the bridge is in equilibrium. The control circuit outputs a certain heating current to the hot wire resistance RH. When there is air flowing, the heat of RH is absorbed by the air and becomes cold. Its resistance value changes. The bridge loses Balance. If the temperature difference between the hot wire resistance and the intake air is kept constant and constant, the current IH flowing through the hot wire resistance must be increased. Therefore, the hot-wire current IH is a function of the mass air flow.

The vane type air flow meter has a simple structure and high reliability. Yet, it has a large volume, large intake resistance and slow response.

Read more about: Beginner’s Guide: Variable area flow meter

Inline air flow meter cfm-scfm-lpm

Inline air flow meter cfm

CFM is a common imperial flow unit, cubic feet per minute.
For a certain volume of air flow passing in a unit time, m3/h air volume unit is generally used in China. Other countries also use the British air volume unit cfm (cubic foot per minute). That is ft3/min cubic feet/minute,
1CFM=28.316846592 L/MIN=0.028316847 m3/min

CFM traffic is divided into SCFM and ACFM.

Inline air flow meter scfm

SCFM English standard cubic foot per minute means standard cubic foot per minute, British flow unit. Both ACFM & SCFM are units of measurement for English flow
ACFM=actual flow rate ft^3/min

SCFM=standard flow rate ft^3/min

Convert
1 cubic meter = 35.314724827664 cubic feet
1Nm^3/min=35.315 SCFM
1 liter/minute=0.03531SCFM
1 liter=0.03531SCFM

Inline air flow meter lpm

LPM is liter/minute.

Read more about Inline air flow meter units conversion

More Air Flow Meters solutions

Air flow meter price

The price of AIR flow meters are decided by flollowing factors:

  • Pipe diameter;
  • Flow range;
  • Measured medium;
  • Whether it is corrosive;
  • Whether explosion protection is required;
  • Whether it needs local display;
  • Connection method;
  • Measure pressure;
  • Measure temperature;
  • Signal output;
  • Accuracy requirements;
  • Material requirements;

Extended reading: Gas Rotameter Tips

Important factors when selecting flow metering devices are

  • accuracy
  • cost
  • legal constraints
  • flow rate range
  • head loss
  • operating requirements
  • maintenance
  • lifetime

These factors are more or less related to each other. Example – the cost of flow meters increases with accuracy and lifetime quality.

FAQ

What is an air flow meter called?

An airflow meter is a device that converts the inhaled airflow into electrical signals. Airflow meter is also often called gas flow meter, air mass flow meter, compressed air flow meter, etc.
Know more about Air flow meter From Wikipedia.

Sino-Instrument offers over 50 flow meter for flow measurement.

About 50% of these are differential pressure flow meters, 40% are the liquid flow sensor, and 20% are Ultrasonic Level Transmitter and mass flow meter.

A wide variety of flow meters options are available to you, such as free samples, paid samples.

Sino-Instrument is a globally recognized supplier and manufacturer of flow measurement instrumentation, located in China.

Request a Quote

Please enable JavaScript in your browser to submit the form

Turbine type Flow Meter

Posted on by

Turbine type flow meter is a Volume flowmeter. Turbine flow meters use the mechanical energy of the liquid or gas to rotate a rotor in the flow stream. The rotational speed of the rotor is proportional to the velocity of the fluid. In multiple industries, Turbine meters are used to measure the velocity of a variety of liquids, gases and vapors.

Turbine flow meter is the most popular equipment to measure flow electronically. Offer a wide flow and application rangeability. Turbine Flow Meters are easy to maintain, durable and versatile.

Turbine Flow Meters
Choose a flow meter

What is a turbine flow meter?

A turbine flowmeter is a flowmeter that uses a turbine for measurement. It first converts the flow rate to the speed of the turbine. And then converts the speed into an electrical signal that is proportional to the flow. Turbine flow meter is used to detect the instantaneous flow and the total accumulated flow. And its output signal is frequency, which is easy to digitize.

Turbine flow meter advantages and disadvantages

Turbine Meter Advantages

  • The cost is moderate.
  • Very good at clean, low viscosity fluids of moderate velocity and a steady rate.
  • Turndown is very good as it can read very low compared to the greatest flow.
  • They are reliable if put in a clean fluid especially if it has some lubricity.
  • AGA and API approved for custody transfers.
  • They do cause some pressure drop where that may be a factor such as gravity flows.
  • High accuracy. Among all flowmeters, it is the most accurate flowmeter.
  • No zero drift, good anti-interference ability.
  • High accuracy. Among all flowmeters, it is the most accurate flowmeter.
  • No zero drift, good anti-interference ability.

Turbine Meter Disadvantages

  • Not reliable for steam.
  • Bearings wear out.
  • Requires constant backpressure to prevent cavitation.
  • Accuracy adversely affected by bubbles in liquids.
  • Turbine meters can be used with clean liquids and gases only (may need to install a strainer upstream to prevent damage from particulates).
  • Not applicable for measuring corrosive fluids.
  • May not function properly with high viscosity fluids where the flow profile is laminar.
  • Cannot maintain calibration characteristics for a long time.
Gas Turbine Flow Meter
Sanitary flow meter
Liquid Turbine Flow Meter
Insertion Turbine Flow Meter

Turbine flow meter principle

Turbine meters are simple to operate and maintain. Turbine type flow meter is a reliable, cost-effective method for accurate flow measurement. Turbine flow meters are designed to maximize throughout and minimize pressure drop. Turbine meters can maintain high flow rates over an extended flow range and offer pulse output linear to the flow rate. The turbine meters also minimize fluid measurement uncertainty. By delivering high-frequency pulse resolution to account for minute increments of the flow rate.

A turbine flow meter is constructed with rotor and blades. Turbine meters use the mechanical energy of the fluid to rotate the rotor in the flow stream. The turbine, installed in the fluid pipeline, is supported by bearings at both ends. When the fluid passes through the turbine, the fluid impacts the turbine blades and drives the turbine blades to rotate. The sensor of the turbine flowmeter measures the flow rate through the angular velocity of the turbine blades. The method used by the turbine flowmeter is that the angular velocity of the blade is proportional to the fluid velocity.

Turbine flow meter’s angular velocity is detected by a sensing coil mounted on the casing. Turbine blades cut magnetic field lines generated by permanent magnetic steel in the casing. Changes in the magnetic flux of the sensing coil. The sensing coil sends the detected periodic change signal of the magnetic flux to the amplifier of the measuring instrument. The amplifier amplifies and shapes the signal.At the same time, the pulse signal is sent to the frequency current conversion circuit. Convert the pulse signal into an analog current amount, which then indicates the instant Flow value.

Liquid Turbine Flow Meters

Extended reading: Turbine Flow Meter Specification

A flow transmitter processes the pulse signal to determine the flow of the fluid. Flow transmitter and sensing systems are available to sense flow in both the forward and reverse flow directions. 

Turbine flow meter Equation

In a certain flow range, the pulse frequency f is proportional to the instantaneous flow rate Q of the fluid flowing through the sensor.

The flow equation is:

Q = 3600 × f / k

In the formula:

f——pulse frequency [Hz];

k——meter coefficient [1 / m] of the sensor, given by the checklist. If [1 / L] is the unit

Q = 3.6 × f / kQ——the instantaneous flow of the fluid (in the working state) [m3 / h];

3600-conversion factor.

The instrument coefficient of each sensor is filled in the verification certificate by the manufacturer. The value of k is set in the matching display instrument, and the instantaneous flow and cumulative total can be displayed.

Extended reading: Quantitative control with turbine flowmeter

What is K factor in turbine flow meter?

The turbine meter measures volumetric flow, however the pulses produced vary depending on the meter. The variation is accounted for by a K-factor. The K-factor is the number of pulses per unit volume.

Simply stated a K-factor is a dividing factor. The term is usually encountered. When dealing with pulse signals although analog K-factors are sometimes used.

How do you calculate K factor for a turbine flow meter?

The frequency of the output pulse is proportional to the flow through the flowmeter, and its proportionality factor K is:

K = f / qv

Where:

f–the output pulse frequency of the turbine flowmeter;

qv–flow through the flowmeter.

This proportionality factor K is also called the meter factor of the turbine flowmeter.

Gas turbine flow meter

Gas Turbine Flow Meters applications

Gas Turbine Flow Meter, is the flange type turbine flow meter. Turbine flow meter is the most popular equipment to measure flow electronically. They offer a wide flow and application rangeability. 

Sino-Instrument’s GAS Turbine Flow Meter, is perfect choice for natural gas flow rate measurement. Turbine flow meters are suitable for gas and liquid measurement. They offer a wide flow and application rangeability. Turbine Flow Meters are easy to installation, maintain, durable and versatile.

Turbine water flow meter

Liquid Turbine Flow, is the turbine flow meter that suitable for liquid flow rate measurement. Like water flow, Diesel flow. Turbine flow meter is the most popular equipment to measure flow electronically. They offer a wide flow and application rangeability. Turbine Flow Meters are easy to maintain, durable and versatile.

Full bore turbine flow meters are suitable for hot and cold water applications. The impeller which is of modern design, rotates on stainless spindles mounted in the measuring chamber. The impeller is made of self-cleaning synthetic resin. The helix aligns with the pipe axis. The complete metering unit is easily removable from the meter body. And is designed to ensure high flow-rate with the smallest headloss. Versions for warm water up to 90°C and telemetering (complete with a pulse output) are also available.

Liquid Turbine Flow Meters

Read more Turbine Flow Meter Application Case: Demineralized Water.

Low flow turbine flow meter

The small Diameter (small flow) liquid turbine flow meter, is a precision flow measuring instrument,that can be used to measure the flow and total volume of liquids. The structure is explosion-proof and can show the total flow, instantaneous flow and percentage of flow fullness. It is widely used in measurement and control systems in petroleum, chemical, metallurgical, scientific research and other fields. Sensors equipped with sanitary fittings can be used in the pharmaceutical industry.

Turbine flow meter price

Sino-Inst is a Turbine flow meter manufacturer, China. Sino-Inst offers over 10 turbine flow meter products. A wide variety of turbine flow meter options are available to you, such as free samples, paid samples. The price of turbine flow meters are decided by flollowing factors:

  • Pipe diameter;
  • Flow range;
  • Measured medium;
  • Whether it is corrosive;
  • Whether explosion protection is required;
  • Whether it needs local display;
  • Connection method;
  • Measure pressure;
  • Measure temperature;
  • Signal output;
  • Accuracy requirements;
  • Material requirements;

For example, Model DN15 Turbine flow meter’s price is around USD 140.00/pc.

More about: Best Price Turbine Flow Meters From Reliable Manufacturer

Electromagnetic flow meter

A Magnetic flow meter, also called electromagnetic flow meter, mag flow meter, or magmeters. A magnetic flow meter is a volumetric flow meter that works with principle of magnetic technology. Magnetic flow meters do not have any moving parts. An electromagnetic flowmeter consists of two parts: Electrode (sensor) and Transmitter. Installation types of magmeters could be: Compact, remote, insertion.

Magnetic flow meter is ideal for wastewater applications or any dirty liquid which is conductive or water based. Magnetic flow meters are also ideal for applications where low-pressure drop and low maintenance required. A range of liner materials, electrode options, and line sizes accommodate a wide variety of process application.

Extended reading: Industrial Magmeters

How does an electromagnetic flow meter work?

Magnetic flow meters use a magnetic field to generate and channel liquid flow through a pipe.
A voltage signal is created, when a conductive liquid flows through the flowmeter’s magnetic field.
The faster the flow of the fluid, the greater the voltage signal generated.
Electrode sensors located on the flow tube walls pick up the voltage signal. And send it to the electronic transmitter, which processes the signal to determine liquid flow.

More about Magnetic flow meter.

What is Flow Transmitter working principle?

Flow Metering Principles

From the measurement principle, the flowmeter can be divided into Volumetric flowmeters and Mass flwo meters.

VOLUMETRIC FLOWMETERS:

  • Differential Head type
    • Orifice plates
    • Venturi meters
    • Annubar
  • Differential Area type (Rotameters)
  • Electromagnetic flowmeters
  • Ultrasonic flowmeters
  • Turbine flowmeters
  • Vortex flowmeters
  • Positive Displacement Meters

MASS FLOWMETERS:

For different working principle, We offer different types of flow meters, like:

How does a pulse flow meter work?

The frequency signal is converted into a digital signal for display. This is called a pulse flow meter. The pulse is the output signal of the flow meter. It is a pulse output. Now the standard output of most flow meters is 4-20MA, which can also be made into a pulse output.

Turbine flowmeters use the mechanical energy of the fluid to rotate a “pinwheel” (rotor) in the flow stream. Blades on the rotor are angled to transform energy from the flow stream into rotational energy. The rotor shaft spins on bearings. When the fluid moves faster, the rotor spins proportionally faster. Turbine flowmeters now constitute 7% of the world market.

Shaft rotation can be sensed mechanically or by detecting the movement of the blades. Blade movement is often detected magnetically, with each blade or embedded piece of metal generating a pulse. Turbine flowmeter sensors are typically located external to the flowing stream to avoid material of construction constraints that would result if wetted sensors were used. When the fluid moves faster, more pulses are generated. The transmitter processes the pulse signal to determine the flow of the fluid. Transmitters and sensing systems are available to sense flow in both the forward and reverse flow directions.

Where are flow meters used?

Where are flow meters used? Or, What does a flow meter measure?

At industrial sites, meters that measure fluid flow are referred to as flow meters or flow sensors.

It is one of the most important instruments in industrial measurement.

With the development of industry, the accuracy and range of flow measurement requirements are getting higher and higher.

In order to adapt to various purposes, various types of flowmeters have been successively launched,

widely used in oil and gas, petrochemical, water treatment, food and beverage.

Industries such as pharmaceuticals, energy, metallurgy, pulp and paper, and building materials.

  1. Measurement of gas mass flow in industrial pipelines
  2. Smoke flow rate measurement from the chimney
  3. Calciner flue gas flow measurement
  4. Air flow measurement during gas process
  5. Compressed air flow measurement
  6. Gas flow measurement during semiconductor chip manufacturing process
  7. Gas flow measurement in sewage treatment
  8. Gas flow measurement in heating ventilation and air conditioning systems
  9. Flux recovery system gas flow measurement
  10. Measurement of combustion gas flow in a combustion boiler
  11. Gas flow measurement of natural gas, flare gas, hydrogen, etc.
  12. Measurement of carbon dioxide gas flow during beer production
  13. Measurement of gas mass flow in the production process of cement, cigarette and glass factory
  14. Open channel

Sino-Instrument offers over 50 flow meter for flow measurement.

About 50% of these are differential pressure flow meters, 40% is the liquid flow sensor, and 20% are Ultrasonic Level Transmitter and mass flow meter.

A wide variety of flow meters options are available to you, such as free samples, paid samples.

Sino-Instrument is a globally recognized supplier and manufacturer of flow measurement instrumentation, located in China.

Request a Quote

Please enable JavaScript in your browser to submit the form

Slurry & Solids Flow Meters

Posted on by

Flow measurement of Slurry and Solids is one of the most challenging applicaiton for magmeters. In wide industrial slurry pipelines, Magnetic Flow meters are ideal choice. Mag flow meters are ideal for any dirty liquid which is conductive or water based. Some types Ultrasonic flow meters can also measure flow rate of slurry, but the cost is too high. So, if you need to measure the flow of slurry or solids, We recommend using an electromagnetic flowmeter.

Need Technical Support ?
Contact US

Specifications of Slurry Flow Meter

  • Measurement medium: mud, pulp, cement slurry
  • Product classification: compact type slurry flow meter, Remote type slurry flow meter
  • Measurement error: ± 1.0% or ± 0.5%
  • Dielectric conductivity:> 5μs / cm
  • Measurable velocity range: 0.1m / s — 15m / s
  • Measurement ratio: 1: 150 (If necessary, you can customize a wider range ratio)
  • Power supply: DC24V or AC220V
  • Signal output: pulse signal or 4-20mA current signal
  • Communication interface: support 485 communication
  • Communication protocol: MODBUS, HART, Profibus, etc.
  • Normal working environment temperature: -25 ℃ —— + 60 ℃
  • Measurable medium temperature: -20 ℃ —— + 60 ℃
  • Flow direction: forward, normal, net flow
  • Rated working pressure:
    • DN10 — DN150 ≤1.6Mpa (high pressure can be customized)
    • DN200 — DN350 ≤1.0Mpa (high pressure can be customized)
    • DN400 — DN1000 ≤0.6Mpa (high voltage can be customized)
  • DN1100 — DN2200 ≤0.25Mpa (high voltage can be customized)
  • Connection method: flange connection
  • Requirement for straight pipe section: front straight pipe section ≥5DN, rear straight pipe section ≥2DN
  • Explosion-proof grade: Exd [ia] qIICT5
  • Protection level: IP65, optional IP68

Benefits of Magnetic flow meter for slurry

  • SELF CHECKING
  • BIDIRECTIONAL MEASUREMENT
  • NO PRESSURE LOSS
  • NO MOVING PARTS
  • Stable and reliable process control in noisy and slurry applications maximize the productivity.
  • Longer life-time by robust design
  • Minimal downtime and maintenance work.
Magnetic Water Flow Meter
Handheld Ultrasonic Flow Meter
Remote Magnetic Sewage Flow Meter
Insertion Magnetic Flow Meter
Magnetic Battery Operated Flow Meter
Ultrasonic Clamp on Flow Meter
Magnetic Large Dia. Pipe Flow Meter
Clamp on Ultrasonic Flow Meter

Working Principle of Slurry Flow Meters

Different types and designs of flow meter are available. Choose the best one depends on the application and the type of liquid being measured. Electro-magnetic meters are typically used for slurry and corrosive liquids. Because magnetic flow meters are able to measure these substances accurately.

Keeping accurate records is essential. Because we need to know exactly how much slurry has been spread in every field, and to demonstrate full regulatory compliance.  Today’s modern slurry flow meter designs can help to achieve this.

More about: Sewage Flow Meter Selection

What is the principle of magnetic flow meter? – Faraday’s Formula

Faraday’s Formula
E is proportional to V x B x D where:

E = The voltage generated in a conductor
V = The velocity of the conductor
B = The magnetic field strength
D = The length of the conductor

To apply this principle to flow measurement with a magnetic flow meter. First is to state that the fluid being measured must be electrically conductive for the Faraday principle to apply.As applied to the design of magnetic flow meters, Faraday’s Law indicates that:the signal voltage (E) is dependent on V, B, D.V is the average liquid velocity ;B is the magnetic field strength ;D is the length of the conductor ( which in this instance is the distance between the electrodes).

Guess you like to know more about: Magnetic flow meter working principle and types

Why do you need a slurry flow meter?

When spreading any type of slurry or digestate, accuracy is essential. This means it is important to monitor the spreading process with a slurry flow meter. So that you can be sure of consistent application across the area which is being treated.

At the same time as ensuring that enough slurry is applied, however, it is equally vital not to use more than is needed. This is important for several reasons. One is that over-application is a waste of valuable slurry resources, meaning you spend more than is necessary. Slurry is one of the most cost-effective ways of fertilising agricultural land. But only the application carried out properly..

Spreading too much slurry can also lead to a number of pollution issues. Which could risk failing to comply with legal regulations. Especially if it involves contamination of soil or water courses.

Challenges for Slurry Flow Meter

Flow meters designed for slurries depend on several factors:

  • The flow velocity and profile. A balance of keeping solids moving, but not too fast.
  • The amount of solids in the carrier fluid.
  • The solids properties in the carrier fluid.  They vary in many qualities including shape and size.
  • Chemical composition of the fluid. Liners for corrosive fluids.
  • Solid Abrasiveness. Rough solids cause system noise that interferes with the measurement. Abrasiveness liners can be used if needed.
  • Heavy slurry noise may affect on the measurement accuracy and stability
  • Shorter replacement cycle because of the mechanical damage caused by slurry.
  • High density red-mud covered on the electrodes requires frequent maintenance for the cleaning.

Sino-Instrument’s solutions for Slurry and Solids flow

Looking for a meter to monitor slurry spreading? Sino-Instrument offers high-quality magnetic flow meters which complies with many official standards. It is known for being highly reliable and durable, needing little maintenance to keep it in good working order. The magnetic flow meter is used in the waste water industry and other sectors as well as for slurry, which is a testament to its quality.
To monitor slurry application, the magnetic flow meter can be easily installed within the pipeline, positioned either near to the pump or on the applicator. It has strong liners which are resistant to slurry, and will measure the flow rate accurately, usually in m3 per hour.
Non-retained liners (extruded liner) are susceptible to failures as a result of vacuum conditions that can be created due to a pump or valve failure. Besides, meters that have extruded liners generally have a shorter life due to the aggressiveness of the chemicals used. Sino-Instrument uses an injected molded PFA liner with a retaining grid. This retaining grid plate, used to reinforce the PFA liner, acts like rebar in concrete. This rugged construction holds the liner in place and prevents the liner from caving in due to vacuum conditions. The thickness and durability of the injection molded PFA liner provides a flow tube that is capable of handling the most severe applications.

Extended reading: Radar level sensor for solids – Dust solid level measurement

More about flow monitor techmology

Sino-Instrument offers over 50 flow meter for flow measurement.

About 50% of these are differential pressure flow meters,

40% is the liquid flow sensor, and 20% are Ultrasonic Level Transmitter and mass flow meter.

A wide variety of flow meters options are available to you,such as free samples, paid samples.

Sino-Instrument is a globally recognized supplier and manufacturer of flow measurement instrumentation, located in China.

Request a Quote

Please enable JavaScript in your browser to submit the form

Electronic Flow Meters

Posted on by

Electronic flow meters are industrial digital flow meters for fluid flow rate measurement. In more cases, people will default that Electronic flow meters are electromagnetic flowmeters.

Electronic flow meters types like Magnetic, Vortex, and Ultrasonic flow meters. Electronic flow meters are suitable for Industrial liquid, water, natural gas, petrol, fuel, air, and more fluid flow. Electronic flow meters convert the monitored fluid flow into electronic signals. Including pulse signal, 4-20mA standard signal, etc.

Sino-Inst offers a variety of  Electronic flow meters for flow measurement. If you have any questions, please contact our sales engineers.

Get a Quote More Flowmeters

Sino-Inst, the manufacturer of Electronic flow meters. We will answer your various questions about Electronic flow meters.

What is electronic flow meter?

A flow meter is a device used to measure the volume or mass of a gas or liquid. Flow meters are referred to by many names, such as flow gauge, flow indicator, liquid meter, flow rate sensor, flow rate meter, etc. depending on the particular industry.

Electronic flow meters are industrial digital flow meters for fluid flow rate measurement. Electronic flowmeters types like Magnetic, Vortex, and Ultrasonic flow meters.

While magnetic, vortex, and ultrasonic–are neither exclusively nor exhaustively electronic in nature. They do represent a logical grouping of flow measurement technologies.

All electronic flow meters have no moving parts, are non-intrusive, and are made by electronics technology.

Magnetic flowmeters are the most directly electrical in nature, deriving their first principles of operation from Faraday’s law. Vortex meters depend on piezoelectric sensors to detect vortices shed from a stationary shedder bar. And today’s ultrasonic flowmeters owe their successful application to sophisticated digital signal processing.

Read more about: What is a Flow Meter? Types and how does it work?

Featured Electronic Flow Meters

Remote Magnetic Sewage Flow Meter
Insertion Magnetic Flow Meter
Vortex Steam Flow Meter
Insertion Vortex Flow Meter
Handheld Ultrasonic Flow Meter
Clamp on Ultrasonic Flow Meter
Turbine Insertion Flow Meter
Turbine Pulse Flow Meter
Vortex Compressed Air Flow Meter
Magnetic Sanitary Flow Meter
Turbine Sanitary flow meter
Ultrasonic Clamp on Flow Meter

Electronic flow meter working principle

Simply put, the working principle of Electronic Flow Meters is to convert the flow rate of the measured fluid into an electronic signal through the flow sensor component. And can carry out flow rate display and signal output. For example, display instantaneous flow rate, cumulative flow, etc.

As you can see. There are many types of Electronic Flow Meters. Therefore, their accurate measurement principles are different.

Magnetic flow meters use a magnetic field to generate and channel liquid flow through a pipe.

A voltage signal is created, when a conductive liquid flows through the flowmeter’s magnetic field.

The faster the flow of the fluid, the greater the voltage signal generated.

Electrode sensors located on the flow tube walls pick up the voltage signal, and send it to the electronic transmitter, which processes the signal to determine liquid flow.

Let see the video about:

How to Measure Flow with Magnets – (Magnetic Flow Meters)

Video source: https://youtu.be/TR0baWuB6v4

Faraday’s Law

The operation of a magnetic flow meter or mag meter is based upon Faraday’s Law, which states that the voltage is induced across any conductor. As it moves at right angles through a magnetic field, is proportional to the velocity of that conductor.

Faraday’s Formula

E =V x B x D

E = The voltage generated in a conductor

V = The velocity of the conductor

B = The magnetic field strength

D = The length of the conductor

To apply this principle to flow measurement with a magnetic flow meter, it is necessary first to state that the fluid being measured, must be electrically conductive for the Faraday principle to apply.

As applied to the design of magnetic flow meters, Faraday’s Law indicates that signal voltage (E), is dependent on the average liquid velocity (V) the magnetic field strength (B). And the length of the conductor (D) (which in this instance is the distance between the electrodes).

In the case of wafer-style magnetic flow meters, a magnetic field is established throughout the entire cross-section of the flow tube.

If this magnetic field is considered as the measuring element of the magnetic flow meter, it can be seen that the measuring element is exposed to the hydraulic conditions, throughout the entire cross-section of the flow meter.

With insertion-style flow meters, the magnetic field radiates outward from the inserted probe.

Extended reading: Industrial Magmeters

Advantages of using Electromagnetic Flow Meters.

  • High precision and stability
  • Self-check
  • Two-way measurement
  • No pressure loss
  • No moving parts
  • May be for sanitary purposes
  • Large size available
  • Dirty liquid and mixed fructose are ok

Disadvantages of using Magnetic Flow Meters

  • Can not be used to measure gas, steam and liquids containing a lot of gas;
  • Cannot be used to measure liquid media with very low conductivity. The electromagnetic flowmeter cannot measure petroleum products or organic solvents and other media;
  • Cannot be used to measure high temperature media. At present, it is restricted by the lining material and electrical insulation material of the measuring tube of the electromagnetic flowmeter for general industry;
  • The electromagnetic flowmeter is easily affected by external electromagnetic interference.

Extended Reading: Petroleum Flow Meter

A vortex flow meter is a flow measurement device best suited for flow measurements, where the introduction of moving parts presents problems.

They are available in industrial grade, brass, or all-plastic construction. Sensitivity to variations in the process conditions is low, and no moving parts have relatively low wear compared to other types of flow meters.

Vortex flowmeters operate under the vortex shedding principle, where oscillating vortexes occur when a fluid such as water flow past a bluff (as opposed to a streamlined) body.

The frequency that the vortexes are shed depends on the size and shape of the body. It is ideal for applications where low maintenance costs are important.

Industrial size vortex meters are custom built and require appropriate sizing for specific applications.

The Vortex Shedding flow meter detects the vortices, that are created by a process medium going past a bluff body.

The frequency of these vortices can be equated to flow velocity, which, in turn, is used to calculate the volumetric flow rate.

The integral temperature sensor is used in saturated steam service, to determine the operating conditions and specific volume of the steam being measured.

The steam table incorporated into the electronics then calculates the flow of energy of the stream flowing through the meter.

The optional pressure sensor can be used for similar calculations, for gasses and superheated steam. Intelligent Signal Processing (ISP) provides stable readings, free of external influences.

Why Generally Choose 4-20ma Output?

Ultrasonic flowmeters use sound waves to determine the velocity of a fluid flowing in a pipe.

At no flow conditions, the frequencies of an ultrasonic wave transmitted into a pipe, and its reflections from the fluid are the same.

Under flowing conditions, the frequency of the reflected wave is different, due to the Doppler effect.

When the fluid moves faster, the frequency shift increases linearly. The transmitter processes signals from the transmitted wave, and its reflections to determine the flow rate.

Generally, an ultrasonic flow meter is a device, that uses ultrasound to measure the velocity of liquid flow. That helps in determining the volume of liquid flow also.

The ultrasonic flow meters are made using ultrasonic transducers, which are clamped to the external surface of a pipe, to generate the ultrasonic pulses through the pipe.

When the liquid flows inside the pipe, it creates the time difference in the pulses, and these are examined to calculate the accurate flow velocity of the liquid.

There are many advantages of using the ULTRASONIC flow meters which include:

  • The electronics in the ultrasonic flow meter includes ultrasonic flowmeter detector which compensates and adapts to the changes in the profile of the flow, type of the liquid and material of the pipe.
  • A portable ultrasonic flow meter converter can be used as a direct method to determine the flow rates effectively when compared to the other flow systems.
  • Ultrasonic flow meter converter is inexpensive to use and maintain when compared to the other mechanical flow meters as they are no moving parts in these flow meters.
  • Their design is highly sophisticated and they do not obstruct the liquid flow, so they can be used for sanitary, corrosive and abrasive liquids.

These are the advantages of the ultrasonic flow meters and there are many disadvantages of the Ultrasonic flow meter which include:

  • The main disadvantage of the ultrasonic flow meter is the cost. The cost of the flow meter is very high when compared to the other types of mechanical flow meters.
  • The ultrasonic flow meters are sophisticated when compared to the mechanical flow meters, so it needs experts to repair and maintain the flow meters.

These are the advantages and disadvantages of ultrasonic flow meters.

Fuel flow meters, also known as turbine flow meters, are the main types of speed flow meters. A freely rotatable impeller is installed in the fluid-flowing pipe. When the fluid passes, its motion can make the impeller rotate. The larger the fluid flow rate, the larger the kinetic energy, and the higher the impeller speed.

The fluid flow can be determined by measuring the number of revolutions or the number of revolutions of the impeller.

Extended Reading: Fuel Flow Meters for Diesel-Marine fuel-Industrial oil

Perhaps you are not clear about the principle of Electronic Flow Meters. Don’t want to know more about it. Just want to find the applicable Electronic Flow Meters. Then you can start from your measuring medium.

Electronic flow meter for water

A Digital Water flow meter is a flow meter that can display the water flow rate, and have the output for the flow rate. Like 4-20mA output, HART, RS 485, and so on. Digital Water Flow Meter is also called Electronic Water Flow Meter. Digital Water Flow Meter is widely used in industrial water and household water measurement. Most of the Sino-Inst flow meters are digital water flow meters. Like the electromagnetic flowmeter, Portable ultrasonic flow meter, Turbine flow meter…..

Read more Digital Water Flow Meters

Electronic flow meter for air

Digital gas flow meters are flow meters used to monitor the gas flow rate or mass. Digital gas flow meters are designed to measure different types of gases. Like Air, N2, O2, CO2, and more.

Digital gas flow meters can measure the flow of a wide variety of gases. According to measurement principles, there can be positive displacement gas flow meters, velocity gas flow meters, and mass gas flow meters. How to choose the right Digital gas flow meters? We will discuss in detail next.

Read more Digital gas flow meters for Sale

Electronic flow meter for oil

Extended reading: Featured Hydraulic Flow Meters For Sale

Industrial oil flow meters measure the volume or mass of oil. Can realize the mutual conversion of volume and mass.

The main industrial oils are hydraulic oil. Gear Oil. Turbine oil. Compressor oil. Refrigeration oil. Transformer oil. Cylinder oil, heat treatment oil, heat transfer oil, etc. Of course, edible oil can also be produced in the industry. In addition, there are greases with lubricating oil as base oil and thickening agent.

Therefore, whether it is a company that uses, trades, or produces oil, it needs to accurately measure the oil flow.

There are many common oil flow meters, such as turbine flow meters, positive displacement flow meters, gear flow meters, mass flow meters, etc.

Then, we need to choose a suitable flow meter that meets the measurement and budget according to different working conditions.

Read more Industrial Oil Flow Meters

What are the different types of flow meters?

Flowmeter types: Generally speaking, we will classify flow meters according to their working principles.

Flow Metering Principals

  • Differential Pressure Flowmeters
  • Velocity Flowmeters
  • Positive Displacement Flowmeters
  • Mass Flowmeters
  • For Open Channel Flowmeters – weirs, flumes, submerged orifices, current meters, acoustic flow meters and more

For different working principles, We offer different types of flow meters, like:

  • Differential Pressure Flow Meters
  • Orifice Plate
  • Venturi Tube
  • Flow Nozzles
  • The Sonic Nozzle – Critical (Choked) Flow Nozzle
  • Calorimetric Flowmeter
  • Ultrasonic Doppler Flowmeter
  • Positive Displacement Flowmeter
  • Variable Area Flowmeter or Rotameter
  • Velocity Flowmeters
  • Pitot Tubes
  • Electromagnetic Flowmeter
  • Turbine Flowmeter
  • Vortex Flow Meter
  • Thermal Flowmeter
  • Coriolis Flowmeter
  • Mass Flowmeters
  • Open Channel Flowmeters

Extended reading: Gas Rotameter Tips

How to choose your flowmeters?

Important factors when selecting flow metering devices are:

  • Measured medium
  • Accuracy
  • Cost
  • Flow rate range
  • Pperating requirements
  • Maintenance
  • Lifetime
  • Lead time

These factors are more or less related to each other. For example – the cost of flow meters increases with accuracy and lifetime quality. Read more about: What Is GPM In Flow Meter?

More about Electronic Flow Measurement Technology

Sino-Inst offers over 50 Electronic flow meters for flow measurement. About 50% of these are differential pressure flow meters, 40% is the liquid flow sensor, and 20% are Ultrasonic Level Transmitter and mass flow meters.

A wide variety of Electronic flow meters options are available to you, such as free samples, paid samples. Sino-Inst is a globally recognized supplier and manufacturer of flow measurement instrumentation, located in China.

Request a Quote

Please enable JavaScript in your browser to submit the form

Compressed Air Flow Meter

Posted on by

Compressed Air Flow Meter, is the digital flow meter work for the air compressor. Air consumption is an important info for industrial inline gas flow pipe. According to the measurement conditions, compressed air flow meter could be different types. Thermal mass flow meters, Ultrasonic flow meters, Vortex flow meters, Turbine flow meters. And the differential pressure flow meters (Orifice plate ) are also suitable for compressed air. With the Pressure and Temperature compensation. Sino-Inst’s compressed air flow meters are more affordable and complete.


RFQ NOW

Featured Compressed Air Flow Meter
Thermal mass flowmeters

 

Gas Turbine Flow Meters

 

Industrial Vortex Flow Meter

Compressed air flow meter working principle

There are a variety of measurement principles can be used to measure compresses gas.

Turbine gas meters are robust meters, used to measure gas consumption. In gas distribution, transmission, industrial plants and for commercial users. The meter tracks the flow rate continuously, offers little resistance to flow, and has a unique cartridge design that allows removal of all internal parts as one assembly.The meter also exhibits little sensitivity to gas density above two atmospheres pressure.The low inertia of the rotor and vee bearings, allows overhanging of the meter to twice its rated capacity, without damage for intermittent flow variations.  Orifice plates and venturi tubes rely on detecting the differential pressure across a restriction in the pipe,and this pressure is directly proportional to the media velocity. Given knowledge of the pipe dimensions and media characteristics,a differential pressure instrument can give a reading directly in flow units. The accuracy of these systems are reliant on very fine tolerance machining of the orifice or venturi and the pressure drop incurred,through the installation of these devices may not suit all situations. These can be highly accurate and reliable but are expensive and complicated to install and maintain. Pitot tube systems work on a very similar principle and remove the issue of the pipe restriction,as there is only a small diameter tube inserted at right angles to the flow. These can be inserted through ball valves, making removal for service or calibration very simple. This method does not need perfectly dry and pure gases to be accurate,and is very tolerant of wet gases and contaminants which makes it ideal for measuring in difficult places. Such as compressor outlets. Vortex meters place a bluff restriction in the pipe,that causes vortices to form alternately on the 2 rear edges. Sensors are used to detect the formation of these vortices, the frequency of which is directly proportional to the flow rate. These instruments are accurate but again introduce a large restriction into the pipe,and are often employed on steam applications. 

Extended Reading: Digital air flow meters

What about Thermal Mass?

Thermal mass meters and calorimetric flow sensors sense the cooling effect on a heated element,which is directly proportional to the mass flow rate rather than the volumetric flow rate. This removes the subsequent calculations needed to determine mass flow rate,using other methods of flow measurement, and there is no pressure or temperature compensation necessary.The actual sensing tips are small and thus the restriction placed,in the pipe produces very little back pressure, making this method ideal for very low and very high flow rates.Thermal mass meters are available in a range of accuracies and are ideal for dry, clean gas flow measurement. Some designs have all stainless steel wetted parts making them better suited to contaminated or corrosive gases,which would damage the exposed sensing elements of unprotected designs. They are not suitable for wet gases or steam. For those applications a pitot tube design or possibly a vortex meter would be the better choice. Thermal mass is also an excellent principle for use in flow switches,as there are no moving parts in the media and the sensor produces very little back pressure due to its minimal size. These flow switches are very sensitive and some models can be used to determine flow direction as well as flow/no flow.

Know More about Flow Meters


Gas mass flow meter

Gas mass flow meter, are the thermal mass flow meter, which is best choice for gas flow rate measurement. Based on the principle of thermal diffusion, Gas mass flow meter measure the flow rate of gas. Like: air flow, nitrogen, natural gas flow rate.

Digital water flow meters

Digital Water flow meter, means flow meter that can display water flow rate, and have the output for the flow rate. Like 4-20mA output, HART, RS 485, and so on. 




Nitrogen flow meter

Nitrogen Flow Meter, is the flow meter that can measure the flow rate of nitrogen gas. Sino-Instrument is the nitrogen flow meter supplier in China. Vortex flow meter, is the common choice for gas flow rate inline measurement instrument. Like the air, nitrogen gas, steam, oxygen…..

Sino-Instrument is a well-known Exporter, Supplier,

Trader and Service Provider of Flow Measurement Instrument,

LEVEL METERS, PRESSURE TRANSMITTERS, AMR Solution, etc.

Our presented products are used in commercial places for various purposes.

These products are extremely admired in the market due to their reliable performance,

compact design, sturdy nature, easy to fit, longer operational life,

low maintenance, and low prices.

 

Request a Quote

Please enable JavaScript in your browser to submit the form

In line Flow Meters

Posted on by

What is an inline flow meter?

In line flow meter is a flow meter with the function of displaying flow rate on-site. The sensor of the flow meter is installed on the fluid pipe. Digital display or pointer shows the flow rate on the spot.

Contact us

In-line flowmeters could be digital and mechanical flow meters. Common in-line flowmeters include turbine flowmeters, electromagnetic flowmeters, and ultrasonic flowmeters. With stainless steel material, analog, and 4-20mA output, in-line flow meters can measure and control inline flow.

Features of In-line Flow Meters

  • Local LCD display flow rate.
  • Signal output: analog, 4-20mA, pulse, and so on.
  • Liquid, Gas pipe flow measurement.
  • Special materials can be selected depending on the working conditions.
    Such as PTFE
  • Remote type is available.

You may like: Digital Flow Meters Guide| Liquid and Gas

After understanding what an Inline flow meter is, you may want to know which flow meter is the most suitable?

Choose the most suitable Inline flow meter

Different measurement situations require different inline flowmeters.

Simply put, we can consider the following aspects：

  • Installation form
  • Fluid medium
  • Measuring principle
  • Application
More flow meters

In line flow meter

In line flow meter is currently the mainstream measuring instrument in flow measurement.

In line flow meter is an in-situ display flow meter, also called integrated flow meter. The display head and sensor are integrated.

At present, all integrated flow meters belong to the In line flow meter. They all have in-situ display function. For example, the split-type flow meter does not have the in-situ display function, and its meter and sensor are connected by conduction.

What are the advantages of in line flow meter in the flow measurement process?

In some measurements with a control system, the advantage of In line flow meter is not great. Because the flow can be monitored through the PLC system.

In working conditions without a PLC system, In line flow meter can show its advantages. It can display cumulative flow and instantaneous flow online.

Remote flowmeter

Remote flowmeter is also called split flowmeter. Compared with the online flowmeter, the remote flowmeter means that the sensor and the display are installed separately.

For example, the flow sensor is installed in the underground water pipe, but for the convenience of viewing the data, the display is installed on the ground. The sensor and the display can be connected via a signal cable.

Extended reading: Totalizing flow meter water

Insertion flow meter

What is an insertion flow meter? An insertion flow meter is a flow meter installed in insertion mode. Make a small hole in the pipe under test, and then insert the probe part of the flowmeter into the pipe. easy installation. It is suitable for measuring the flow of large-diameter pipelines.

The insertion flow meter that has been promoted and used has various forms. According to the working principle of the insertion flow meter detection head, it can be divided into insertion turbine, insertion vortex, insertion electromagnetic, uniform velocity tube and thermal flow meter, etc.

Extended reading: Ultrasonic Insertion Flow Meter for Lined/Large Pipes

Clamp-on flow meter

Clamp-on flow meter only needs to paste the external clamp sensor on the surface of the pipe to complete the flow measurement of various liquids.

Currently, the Clamp-on flow meter is only an ultrasonic flow sensor. It does not need to cut off the pipe and flow, the installation is convenient and quick, and it truly realizes the lossless installation.

Extended Reading: Inline Ultrasonic Flow Meter

Inline water flow meter

Commonly used inline flow meters to measure water flow include electromagnetic, ultrasonic, turbine, etc.

Digital water flow meters|Water flow meter types

READ MORE

In line fuel flow meter

What is a fuel flow meter? The fuel flow meter is an instrument that can monitor fuel flow. Industrial Fuel is an important energy source. For example, diesel, marine fuel, gasoline, etc.

Inline oil flow meter

Extended reading: What Is Hydraulic Flow Meter?

Sino-Inst offers Turbine, Mass flow, Oval gear, V-cone, Target, and Orifice flow meters for inline hydraulic oil flow. Features like: bidirectional, high pressure, analog, can be customized as customer need.

READ MORE

Inline gas flow meter

Digital gas flow meters are flow meters used to monitor the gas flow rate or mass. Digital gas flow meters are designed to measure different types of gases. Like Air, N2, O2, CO2, and more.

READ MORE

In line flow meter for compressed air

The compressed air flow meter is an upgraded and improved gas vortex flow meter. The Karman vortex airflow sensor is researched and produced according to the Karman vortex principle.

READ MORE

In line Magnetic Flow Meters

Sino-Inst is one of the reliable Magnetic flow meter manufacturers and suppliers in China. Magnetic flow meters apply for wastewater flow rate measurement.

Sino-Inst can offer stainless steel magnetic flow meters, both the Pipeline and plug-in style. Of course, Sino-Inst can offer you with the mass flow meters and other flow meters. Read More 

In line Ultrasonic Flow Meters

Ultrasonic flow meters, using the ultrasonic principle, measure the velocity of flow. We can use a different type of ultrasonic flow meters, like Portable ultrasonic flow meter, Handheld ultrasonic flow meter, Clamp-on Ultrasonic Gas Flow Meter. For airflow, natural gas, Read More

Extended reading: Flow Measurement of Nitrogen

In line Turbine Flow Meters

Turbine flow meters are flow sensors work for the inline liquids. Turbine flow meters are cost-effective and offer reliable, measurement with minimal flow meter maintenance required. Turbine flow meters measure the velocity of liquids, gases, and vapors in pipes, such Read More

Inline flow meters are mainly used for industrial pipeline fluid measurement. It can also be used for residential water pipes.

Residential inline water flow meter

Ultrasonic water meter is a new small residential water meter. Residential ultrasonic water meters are equipped with line water meters, and wireless water meters can be customized.

T3-1-2-H residential ultrasonic water meter adopts ultrasonic time difference measurement technology. A highly integrated, developed according to ISO4064-1:2005, GB/T778.1-2007, and other standards. A new generation of fully digital water meters with the advantages of high turndown ratio, ultra-low starting flow, and rich communication methods. IP68 protection level.

Industrial Inline flow meters have a wide range of applications. Need to select the appropriate type according to the measurement medium.

For example, in the food industry, hygienic electromagnetic flowmeters can be used to measure beer and milk. Or sanitary turbine flowmeter.

In the wastewater treatment industry, for example, electromagnetic flowmeters can be used to measure corrosive wastewater.

Read More about: Hot Water Flow Meters

Extended reading:
What is the K-factor in a flow meter?
Cryogenic Flow Meters|Liquid Nitrogen-Liquid Oxygen-LNG fluids

Inline Flow Meters can also be used with paperless recorders.

Related inline Flow Measurement Solutions

Frequently
Asked
Questions

Help Center

If you let me answer this question. I would like to divide flow meters into two categories: mass flow meters and volumetric flow meters.

Of course, it can also be divided according to the measurement medium. There are two types of flow meters for measuring gas and measuring liquid.

Perhaps, we can also divide into closed pipeline measurement and open channel measurement according to the situation of the pipeline.

Finally, we may also be able to divide into contact and non-contact measurements according to the contact situation of the medium.

If you want to divide the flow meter into three categories. I think it can be divided into volumetric flowmeters, mass flowmeters, and velocity flowmeters.

Extended Reading: Petroleum Flow Meter

There are differences in the allowable error of the measurement accuracy of the commonly used flowmeters, as follows.

  • Mass flow meter 0.05%;
  • Positive displacement flowmeter 0.25～0.5;
  • Electromagnetic flowmeter 0.25～1.0;
  • Turbine flowmeter 0.15～0.5;
  • Vortex flowmeter 0.15;
  • Ultrasonic flowmeter 0.10 (multi-channel is better than 0.5);
  • Orifice plate, micro cone, uniform velocity tube flowmeter 1 to 1.5, nozzle 0.10.

Relatively speaking, mass flow meters have the highest accuracy.

Both the accuracy and error of a flowmeter characterize the ability of a measuring instrument to approximate the actual true value of the measurement results. The higher the accuracy of the instrument, the closer the measured value is to the actual true value. The higher the accuracy, the smaller the error.

Many people feel that the flow meter (flow meter) is the same as the water meter to measure water, but it has the essence but different. However, a water meter is a type of flow meter (flow meter). Let’s talk about the difference between the two of them.

The flow meter (flow meter) can measure the instantaneous flow, and can understand the usage of each site. The water meter mainly has the accumulation function, and the instantaneous flow Q cannot be seen.

A water meter is also a type of flowmeter. It is a volumetric measurement with an accumulation function. The household water meter is a small flow measurement flow meter. It is not resistant to high pressure and high temperature, and cannot output linear signals. Unable to participate in the automation control of modern industry. Basically only metering water, certainly not for metering gas. Some liquid media also cannot be applied.

To put it simply, water meters are generally only used to measure water and have a wide range. Flow meters can measure liquids, gases, vapors, or two-phase.

The installation positions of different flowmeters have different requirements for straight pipe sections.

Liquid flow meters are generally better installed at low places. Because this can make the part of the liquid passing through the flow meter reach the state of full pipe.

Gas flow meters are generally installed high in the pipeline.

And almost all flow meters require a certain length of straight pipe. Different flow meters require different straight pipe lengths.

If there is anything you want to know, please contact us.

The general measurement is to use an electromagnetic flowmeter.

Magnetic flowmeters use the principle of Faraday’s Law of Electromagnetic Induction to measure the flow rate of liquid in a pipe. In the magnetic flowmeter pipe parts, a magnetic field is generated and channeled into the liquid flowing through the pipe.

As fluid flows through the magnetic field, conductive particles in the fluid create changes. This variation is used to measure and calculate the velocity of water flow through the pipe. When the fluid moves faster, more voltage is generated. The electronic transmitter processes the voltage signal to determine the liquid flow.

Read more about Digital Water Flow Meters

At present, the flowmeter products used for natural gas flow measurement roughly include: gas waist wheel flowmeter, gas turbine flowmeter, precession vortex flowmeter, thermal mass flowmeter, vortex flowmeter, ultrasonic flowmeter and orifice flowmeter Wait. Let’s make a simple comparison on the use of these flow meters.

Read more about: Natural Gas Flow Meter Types

Extended reading: Cryogenic Flow Meters | Liquid Nitrogen-Liquid Oxygen

Sino-Inst offers broad flow control and measurement portfolios in the industry. Sino-Instrument provides technology to measure and control whatever moves through a pipe or pipeline. Including water, air, steam, oil, other liquids and gases.

Customers can rely on Sino-Inst for application specific solutions, that deliver accurate, timely and dependable flow data and control essential,for product quality, cost control, safer operations, and regulatory compliance.

Request a Quote

Please enable JavaScript in your browser to submit the form