Professional Partner for Measure &amp; Control

A Rotameter flow meter is a variable area flow meter based on float position measurement. It is suitable for liquid and gas volumetric flow measurement and control.

All electromagnetic flowmeters need to be calibrated when they leave the factory. Each finished product needs to pass the calibration line inspection before leaving the factory.

It is to install the product on the assembly line. The front end adopts a strictly debugged standard table. A series of coefficients such as the diameter of the flowmeter, the damping coefficient, and the sensor coefficient of the electromagnetic flowmeter are set at the back end. To achieve the same flow rate as the standard meter.

If calibration is done on-site, it may generally be used to calibrate outside the sealed pipeline. Such as portable ultrasonic flowmeter. But the accuracy is generally 0.5. If you just check it, you can use a portable ultrasonic flowmeter.

Ultrasonic flow meters and electromagnetic flow meters have different measurement principles.

Electromagnetic flowmeter must measure conductive liquid. The ultrasonic flowmeter can measure pure single-phase liquid. It has nothing to do with the conductivity of the liquid.

The electromagnetic flowmeter must be in contact with the medium to measure. The ultrasonic flowmeter can do contact and non-contact measurement.

The electromagnetic flowmeter is a flow measuring instrument. The measuring principle of the electromagnetic flowmeter is measured according to its principle of conduction. Most of the flow measurement on the market is solved by electromagnetic flowmeters.

The electromagnetic flowmeter is a pure liquid volume measurement instrument.

The mass flow meter is a function of fluid volume and fluid temperature and pressure. Is a dependent variable. The quality of a fluid is a quantity that does not change with time, space temperature, and pressure.

Mass flow meters are compared with electromagnetic flow meters. It can measure non-conductive media. This is one of the biggest differences. In addition, the accuracy of the mass flow meter is higher. The cost is large, and there are fewer applications in the market.

There is a big difference in the performance of general-purpose electromagnetic flowmeters on the market. Some have high precision and many functions. Some have low precision and simple functions.

The basic error of the instrument with high accuracy is (±0.5%～±1%)R.
The instrument with low accuracy is (±1.5%～±2.5%)FS.
The price difference between the two is 1 to 2 times.

Extended reading: Orifice Plate Flow Meter

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Magnetic flow meter manufacturers

Sino-Inst is one of the reliable Magnetic flow meter manufacturers and suppliers in China. Magnetic flow meters are applied for wastewater flow rate measurement.

Sino-Inst offers over 20 Magnetic flow meters at the Best Price. A wide variety of Magmeters options are available to you, such as free samples and paid samples.

About 40% of these are magnetic flow meters, 30% are Insertion Magnetic Flow Meter, and 30% are sanitary flow meters. Magmeters’ products are most popular in North America, the Middle East, and Eastern Europe.

You can ensure product safety by selecting from a certified supplier with ISO9001 and ISO14001 certifications.

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Wu Peng, born in 1980, is a highly respected and accomplished male engineer with extensive experience in the field of automation. With over 20 years of industry experience, Wu has made significant contributions to both academia and engineering projects.

Throughout his career, Wu Peng has participated in numerous national and international engineering projects. Some of his most notable projects include the development of an intelligent control system for oil refineries, the design of a cutting-edge distributed control system for petrochemical plants, and the optimization of control algorithms for natural gas pipelines.

Reliable Turbine Flow Meter Manufacturer

Posted on December 31, 2025 by KimGuo11

Leading turbine flow meter manufacturer Sino-Inst offers high-accuracy liquid and gas meters with wide turndown and ISO certified performance.

As a manufacturer, We prioritize mechanical precision because the turbine flow meter principle relies on a simple yet highly effective law of physics: fluid velocity. When liquid or gas passes through the meter body, it impacts the angled rotor blades, causing them to rotate. The angular velocity of the rotor is directly proportional to the flow rate of the medium.

RFQ Turbine Flow Meters

Core Components and Functionality

To ensure long-term reliability in industrial environments, every precision turbine flow sensor we build consists of three critical elements:

Rotor and Blades: Lightened for sensitivity but hardened for durability against fluid impact.
High-Performance Bearings: Tungsten carbide or ceramic bearings reduce friction and extend service life.
Pickup Sensor: A magnetic or modulated sensor detects the passage of each blade, generating a frequency signal.

Liquid vs. Gas Turbine Meter Designs

The design requirements for a liquid turbine flow meter differ significantly from a gas turbine flow meter due to fluid density and compressibility.

Feature	Liquid Turbine Meter	Gas Turbine Meter
Rotor Material	Heavy-duty Stainless Steel	Lightweight Aluminum or Plastic
Bearing Type	Lubricated by the process fluid	Often self-lubricating or shielded
Inertia	High; resistant to quick surges	Low; responds to low-density gas flow
Common Use	Water, oil, chemicals	Natural gas, compressed air

K-Factor and Signal Processing

The performance of a turbine meter is defined by its K-factor, which represents the number of pulses generated per unit volume (e.g., pulses per gallon). This raw pulse output is the foundation of high-accuracy measurement.

As a manufacturer, we integrate advanced signal processing to convert these pulses into a standard 4-20mA turbine flow transmitter signal or digital outputs like RS485. This ensures the data is ready for your PLC or SCADA system without interference, maintaining accuracy even over long transmission distances.

Specialized Types of Turbine Flow Meters We Manufacture

We produce a wide range of precision turbine flow sensors designed to handle everything from clean water to volatile gases. As a dedicated turbine flow meter manufacturer, we understand that a one-size-fits-all approach doesn’t work for complex industrial environments. We offer several configurations to match your specific fluid properties and pipe requirements.

Liquid Turbine Flow Meter: Our most popular choice for water, fuels, and light chemicals. These meters are the go-to for industrial flow measurement solutions where high repeatability is a must.

Gas Turbine Flow Meter: Specifically engineered to measure natural gas, air, and nitrogen. These units feature specialized rotors to handle gas density and high velocity.

Water turbine flowmeter;
Diesel turbine flowmeter;
304 SS and 316 SS turbine flowmeters with pulse or 4-20mA output;
Plastic material turbine flowmeter;
Low flow brass and 316 SS turbine flowmeter
Ultra-high pressure turbine flowmeter;
High temperature, extremely low temperature turbine flowmeter;
Gas turbine flowmeter, etc.

Meter Type	Primary Application	Key Feature
Sanitary Turbine Flow Meter	Food, Beverage, & Pharma	316L Stainless Steel & Tri-clamp fittings
Insertion Turbine Flow Meter	Large Diameter Pipes	Easy installation without cutting large lines
Cryogenic Turbine Flow Meter	LNG & Liquid Nitrogen	Built for extreme sub-zero temperatures
High Pressure Turbine Meter	Oilfield & Hydraulics	Heavy-duty casing for high-PSI environments

Featured Industrial Turbine Flow Meters

**Low temperature Turbine Flowmeter-Liquid Nitrogen Flow Meter**

Choosing the Right Turbine Flow Meter for Your Operation

As an experienced turbine flow meter manufacturer, we know that picking the right sensor is about more than just matching pipe sizes. To get the best turbine flow meter accuracy, you need to look at the specific physics of your application.

Critical Selection Factors

To ensure you get precision turbine flow sensors that actually last, we recommend evaluating these four areas:

Fluid Type and Viscosity: A liquid turbine flow meter performs differently than a gas turbine flow meter. High-viscosity liquids can create drag on the rotor, so if you’re measuring thick oils, we need to calibrate for those specific conditions.
Flow Range Requirements: Check your minimum and maximum flow rates. If you have a trickle flow, a low flow turbine meter is necessary to maintain a linear signal.
Media Compatibility: For corrosive chemicals or abrasive slurries, standard stainless steel isn’t enough. We offer specialized alloys and hardened bearings to prevent premature wear.
Operating Pressure: High pressure turbine meters are built with thicker walls and specialized flanges to handle extreme industrial environments safely.

Sizing and Installation Pitfalls

One of the biggest mistakes we see is “line sizing”—simply buying a meter that matches the diameter of your existing pipe. If the flow velocity is too low for that pipe size, the rotor won’t spin consistently.

Factor	What to Watch For
Velocity	Ensure the flow falls within the meter’s optimal “sweet spot” (usually the middle 70% of its range).
Straight Run	You must have enough straight pipe upstream and downstream to stop turbulence from hitting the blades.
Cavitation	In liquid applications, maintain enough backpressure to prevent bubbles, which can destroy the rotor.

By focusing on these technical details, we help you avoid the common trap of frequent recalibration and ensure your industrial flow measurement solutions provide reliable data for years.

Why Choose Sino-Inst as Your Turbine Flow Meter Manufacturer

We bring decades of engineering expertise to the table, providing industrial flow measurement solutions that meet the rigorous standards of the United States and most countries market. As a direct China flowmeter manufacturer, we combine high-precision manufacturing with the cost-efficiencies your business needs to stay competitive.

Our Advantage

Engineering Depth：Decades of experience in turbine flow meter calibration and sensor physics.
Custom & OEM：We design precision turbine flow sensors tailored to your specific application requirements.
Global Logistics：Streamlined shipping and fast delivery times to North American hubs.
Expert Support：Direct technical assistance to help with sizing, installation, and troubleshooting.
Full Traceability: Every meter undergoes strict quality control and calibration checks.

We focus on delivering precision turbine flow sensors that work right out of the box. Our facility handles everything from initial design to final testing, ensuring every unit leaving our floor is built for a long service life in harsh environments. By cutting out the middleman, we provide manufacturer-direct pricing while maintaining the high-tier quality required for critical industrial processes.

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Flow Measurement Units-What Is GPM in Flow Meter?

Posted on November 15, 2023 by KimGuo11

What Is GPM in Flow Meter?

GPM is the abbreviation for gallons per minute and is used to indicate the volume of liquid flowing through a pipe diameter in one minute. Is a unit of measurement used in flow meters. Essentially, it tells you how many gallons of liquid are moving through the pipe per minute. GPM is widely used in a variety of industries and applications such as water supply systems, irrigation and fluid transfer. Understanding GPM in a flow meter is important for both selecting and using a flow meter.Understanding GPM in a flow meter, including lpm to gpm relationships, is important for both selecting and using a flow meter.

RFQ Flow Meters

flow measurement units

In the world of flow meters, various units of measurement are used to quantify the flow of liquids or gases. These units help to ensure precise flow control and monitoring across industries. Let’s take a look at some of the commonly used flow meter units:

Gallons per Minute (GPM): As we discussed earlier, GPM is a popular unit for measuring liquid flow, especially in the United States, where the imperial system is widely used.

Liters per Minute (LPM): LPM is another unit for measuring liquid flow, commonly used in countries that follow the metric system. One GPM is approximately equal to 3.785 LPM.

Cubic Meters per Hour (m³/h): This unit measures the volume of gas or liquid flow per hour and is often used in large-scale applications, such as water supply networks and industrial processes.

Standard Cubic Feet per Minute (SCFM): SCFM is a unit for measuring gas flow rates. It represents the volume of gas flowing per minute, corrected to standard conditions of temperature and pressure.

Cubic Feet per Minute (CFM): Similar to SCFM, CFM is a unit for measuring gas flow rates, but without adjusting for temperature and pressure.

By understanding these commonly used flow meter units, you can better select and utilize flow meters for your specific application, ensuring accurate measurements and optimal performance.

Flow Unit Conversion Table

GPM	LPM	L/h	M3/h
1	3.785	227.1	0.227
5	18.925	1135.5	1.135
10	37.85	2271	2.271

lpm to gpm table

LPM (Liters per Minute)	GPM (US Gallons per Minute)
1	0.264
2	0.528
3	0.793
4	1.057
5	1.321
6	1.585
7	1.849
8	2.113
9	2.377
10	2.642
11	2.906
12	3.170
13	3.434
14	3.698
15	3.962

lpm to gpm

More about:

GPM Flow Meters

GPM Flow Meters specifically refers to a type of flow meter that can use GPM as the flow indication unit. Sino-Inst’s flow rate is basically equipped with a smart display, and the flow display unit can be set and adjusted. Such as GPM, USG, L/h, Kg/h, etc.

Flow meters with GPM units are widely used to measure liquid flow in various industries. Some popular types of flow meters that measure in GPM include:

Model	Measure Range
Model	L/H	GPM
GF02	0.6-50	0.0026-0.2201
GF04	5-250	0.0220-1.1007
GF06	10-500	0.0440-2.2014
GF10	50-1200	0.2201-5.2834
GF15	200-3000	0.8806-13.2088
GF25	1000-12000	4.4029-52.8340
GF32	2000-20000	8.8057-105.6680

Diameter (mm)	Normal flow range (m3/h)	Normal flow range (GPM)	Extended flow range(m3/h)	Extended flow range (GPM)
DN 4	0.04-0.25	0.176-1.1	0.04-0.4	0.176-1.76
DN 6	0.1-0.6	0.44-2.64	0.06-0.6	0.264-2.64
DN 10	0.2-1.2	0.88-5.28	0.15-1.5	0.66-6.6
DN 15	0.6-6	2.64-26.4	0.4-8	1.76-35.2
DN 20	0.8-8	3.52-35.2	0.45-9	1.98-39.6
DN 25	1-10	4.4-44	0.5-1	2.2-4.4
DN 32	1.5-15	6.6-66	0.8-15	3.52-66
DN 40	2-20	8.8-88	1-20	4.4-88
DN 50	4-40	17.6-176	2-40	8.8-176
DN 65	7-70	30.8-308	4-70	17.6-308
DN 80	10-100	44-440	5-100	22-440
DN 100	20-200	88-880	10-200	44-880
DN 125	25-250	110-1100	13-250	57.2-1100
DN 150	30-300	132-1320	15-300	66-1320
DN 200	80-800	352-3520	40-800	176-3520

Nominal diameter(DN mm)	Minimum flow measurement range (m3/h)	Maximum flow measurement range (m3/h)	Min flow range (GPM)	Max flow range (GPM)
15	0.06	6.36	0.264	28
20	0.11	11.31	0.485	49.78
25	0.17	17.67	0.748	77.77
32	0.28	28.94	1.234	127.43
40	0.45	45.23	1.984	199.02
50	0.71	70.68	3.127	311.21
65	1.19	119.45	5.241	525.64
80	1.81	180.95	7.968	796.97
100	2.82	282.74	12.41	1244.4
125	4.41	441.71	19.42	1944.12
150	6.36	636.17	27.99	2801.58
200	11.31	1130.97	49.78	4978.68
250	17.67	1767.14	77.77	7776.3
300	25.44	2544.69	111.95	11195.44
350	34.63	3463.6	152.55	15255.28
400	45.23	4523.89	199.02	19902.66
450	57.25	5725.55	251.96	25196.66
500	70.68	7068.58	310.98	31098.28
600	101.78	10178.76	448.06	44805.98
700	138.54	13854.42	609.35	60935.07
800	180.95	18095.57	796.97	79697.23

**LCD display Oval Gear High Viscosity Flow Meter**

Nominal Diameter (mm)	Flow Range (m3/h)	Flow Range (GPM)
10	0.02 – 0.2	0.0881 – 0.8806
15	0.075 – 0.75	0.3302 – 3.3022
20	0.15 – 1.5	0.6604 – 6.6043
25	0.3 – 3	1.3209 – 13.2086
40	0.75 – 7.5	3.3022 – 33.0215
50	1.2 – 12	5.2834 – 52.8344
80	3-30	13.2086 – 132.0862
100	5 – 50	22.0143 – 220.1435
150	9.5 – 95	41.8272 – 418.2724
200	17.4 – 174	76.6099 – 766.0991

Of course, in addition to the above several flowmeters. Other flow meters can also support GPM unit display. Such as ultrasonic flowmeter, mass flowmeter and so on.

Online Flow Measurement Units Converter Tools

Mass Flow & Density to Volume Flow Calculator	Mass Flow Rate Unit Converter	Volume Flow Rate Converter
Volume Flow & Density to Mass Flow Calculator	Volumetric Flow Rate & Pipe Diameter to Flow Speed Calculator

Frequently
Asked
Questions

Flow Meter Selection Guide 101: Find the Perfect Fit for Your Application

GPM stands for gallons per minute, and it’s a measurement of the flow rate of water through a water meter. It tells you how many gallons of water are passing through the meter every minute. GPM is commonly used in the United States to measure water flow rates in residential, commercial, and industrial applications.

Reading a GPM flow meter is pretty straightforward. First, locate the flow rate indicator on the meter, usually displayed as a dial or digital readout. The number shown represents the flow rate in gallons per minute (GPM). Some meters might display the flow rate in liters per minute (L/min) or cubic meters per hour (m3/h). In these cases, you can convert the values to GPM using a conversion factor (1 L/min = 0.264172 GPM, 1 m3/h = 4.40287 GPM).

The GPM for a 3/4-inch water meter can vary based on factors like water pressure and the meter’s specific design. Generally, a 3/4-inch water meter can handle a flow rate of around 10 to 30 GPM. To find the exact GPM for your 3/4-inch water meter, you can check the manufacturer’s specifications or consult with a plumber.

The formula to convert liters per minute (LPM) to US gallons per minute (GPM) is:
GPM = LPM × 0.264172

This conversion factor is derived from 1 US gallon ≈ 3.78541 liters, so 1 liter ≈ 0.264172 US gallons.

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In conclusion, understanding flow rates and water meter sizes is essential for effective water management, whether you’re a homeowner, business owner, or engineer. GPM, or gallons per minute, is a widely used measurement to indicate the flow rate of water through a meter. By knowing how to read your flow meter and understanding the GPM values for different water meter sizes, you can make more informed decisions about your water usage.

We, Sino-Inst, pride ourselves on being a professional flowmeter supplier with years of experience in the industry. We offer a wide range of flowmeters suitable for various applications, ensuring that you get the perfect solution for your water management needs. So, don’t hesitate to reach out to us for expert advice, top-quality products, and outstanding customer service.

Ready to upgrade your flow meter or need help selecting the right one? Give us a call or visit our website to browse our extensive selection of flowmeters and find the perfect match for your needs. Let Sino-Inst be your go-to partner for all things related to flow measurement and water management.

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Electromagnetic Flowmeter Heat Meter Download

What Is a BTU Meter?

Posted on November 15, 2023 by KimGuo11

What is a BTU Meter?

A BTU meter is a special instrument that measures the thermal energy transferred in a heating or cooling system. BTU meters are also known as energy meters, heat meters. Commonly used are electromagnetic energy meters and ultrasonic energy meters. It is widely used in online metering of central air-conditioning cooling and heating energy metering and heating network. It can also be used to measure the performance of energy conservation measures or the loss of system efficiency that affects revenue.

RFQ More Flowmeters

Featured Flow and BTU Meters

**New Products! Insertion Type Ultrasonic Flow Meter-Heat Meter–Mono/multi-Channel**

What is BTU?

BTU (British Thermal Unit). 1BTU is approximately equal to 252.1644 calories (calorie) = 0.293 watt-hour (watt-hour) = 1.055 kilojoules (killojoule)

1 BTU is the amount of heat required to heat 1 pound of pure water from 59 degrees Fahrenheit to 60 degrees Fahrenheit at an atmospheric pressure of 14.696 pounds per square inch.

Btu is British Thermal Unit (British Thermal Unit) and Btu/h is “British Thermal Unit per hour”. Since 1(British Thermal Unit) = 1055.056(Joule), and 1 Watt = 1 Joule/Sec.

So 1 (Btu per second) = 1055.056 (Watts), converting seconds to hours is: 1 BTU per hour = 1055.056/3600 = 0.293071 (Watts).

Therefore, the power of an air conditioner with a (BTU/H) of 10000 is 10000*0.293 = 2.93 (kW).

BTU Meter Working Principle

When the water flows through the system, according to the flow rate given by the flow sensor and the temperature signal of the supply and return water given by the paired temperature sensor, as well as the time that the water flows. Calculate and display the heat energy released or absorbed by the system through the calculator.

Its basic formula is as follows:

In the formula:

Q—the heat released or absorbed by the system, J;
qm flow through heat meter
The mass flow of water, kg/h;
qv is the volume flow of water passing through the heat meter, m5/h;
ρ Density of water passing through the heat meter, ks/m3;
△h—the difference in the enthalpy of water at the inlet and outlet temperatures of the heat exchange system, J/kg;
T a time, h.

From the working principle of the heat meter, it can be seen that the heat meter is mainly divided into three parts: the base meter, the temperature sensor and the totalizer.

The base meter refers to the meter that measures the flow and converts the flow information into electrical signals.

The temperature sensor refers to a sensor that measures the temperature of the supply and return water of the heat exchange system.

The totalizer is a device that integrates and displays heat according to the formula.

Video source: https://www.youtube.com/watch?v=keD50bX1mec

BTU meter calculations are based on the measurement of flow rate and temperature difference in a heat transfer system. We now take a chilled water system as an example, and we want to calculate the amount of energy used for cooling.

Starting Data:

Flow rate of chilled water: 500 gallons per minute (GPM).
Inlet water temperature (before cooling): 70°F.
Outlet water temperature (after cooling): 50°F.

BTU Meter Calculation Steps:

Measure Temperature Difference: Calculate the difference in temperature between the inlet and outlet, which is 70°F – 50°F = 20°F.
Calculation Formula: The BTU calculation formula is BTU = Flow Rate (in lbs) x Temperature Difference x Specific Heat of Water. The specific heat of water is approximately 1 BTU/lb°F.
Convert Flow Rate to Weight: Convert the flow rate from gallons per minute to pounds per minute. Since water weighs about 8.34 pounds per gallon, the conversion for 500 GPM is 500 x 8.34 = 4170 lbs/min.
Final BTU Calculation: Plug the values into the formula:BTU = 4170 lbs/min x 20°F x 1 BTU/lb°F, which equals 83,400 BTU/min.

The industrial cooling system uses 83,400 BTUs per minute to cool the machinery and processes.

BTU Measurement System

BTU measurement systems are an important component in the pursuit of energy efficiency and sustainability in heating and cooling systems.

Define BTU measurement system:

BTU measurement systems are an important tool for understanding and managing energy in heating and cooling systems. At its core, the system relies on the British Thermal Unit (BTU), a unit of measurement of heat energy. 1 BTU represents the amount of energy required to raise the temperature of one pound of water by one degree Fahrenheit.

Components of a BTU measurement system:

A key component of this system is the BTU meter. Measure the flow rate and temperature difference of a liquid passing through a heat exchanger.

The system includes:

Two temperature sensors: installed at the inlet and outlet of the heat exchanger to measure the temperature difference.
Flow sensor: This component tracks the flow of liquid through the heat exchanger, which is a key part of energy calculations.
Calculator: It processes data from temperature and flow sensors to provide accurate calculations of heat energy transfer.

Applications beyond the basics

BTU measurement systems have uses far beyond basic temperature and flow measurements:

Energy Consumption Monitoring: It provides a detailed view of system energy usage, enabling smarter, more cost-effective decisions.
HVAC System Optimization: Ensure your heating and cooling systems are running at peak performance by pinpointing inefficiencies.
Leak and inefficiency detection: The system can alert on leaks or inefficiencies, preventing energy loss and potential system damage.
Improvement identification: It plays a key role in identifying areas where energy consumption can be reduced, promoting sustainable practices.

BTU Meter Types

There are different types of BTU meters, each suited for specific applications and system requirements.

The mechanical heat meter is mainly based on the impeller heat meter. Its working principle is to measure the flow rate of the heat medium by measuring the speed of the impeller, and then measure the heat value.

Turbine Meters: These meters use a rotating turbine to measure the flow rate of the fluid. The turbine’s rotational speed is proportional to the flow rate, providing a direct measurement of energy transfer.

Vortex Meters: Vortex meters detect vortices that are created when a fluid flows past an obstruction. The number of vortices is proportional to the flow rate and is used to calculate energy usage.

The ultrasonic heat meter uses a pair of ultrasonic energy exchange energy to send and receive ultrasonic waves alternately (or simultaneously). By observing the propagation time difference between the forward and reverse flow of the ultrasonic waves in the medium, the flow rate of the fluid is indirectly measured. The flow rate is then used to calculate the flow rate. Then calculate the heat value.

Clamp-On Meters: These meters use external sensors that are clamped onto the pipe. They measure the flow rate using ultrasonic signals, which is non-intrusive and causes no disruption to the system.

Inline Meters: Inline ultrasonic meters are installed within the pipeline. They offer high accuracy and are ideal for systems where a non-intrusive setup is not critical.

The main features of the ultrasonic heat meter are that there is no mechanical impeller rotation and no mechanical wear. The maintenance cost is low for later use. The service life is much longer than that of the mechanical heat meter. The flow measurement accuracy is high and the measurement reliability is good.

Electromagnetic heat meter is a measuring instrument that measures the heat released by the heat transfer fluid in the heat exchange system. A high-precision and high-reliability electromagnetic flowmeter is used as a flow meter. At the same time, a high-precision, high-stability platinum heat meter is used The resistance is used for temperature measurement. The thermal energy meter has excellent measurement performance.

At present, the electromagnetic heat meters used in the market are mainly integrated electromagnetic heat meters. Its main feature is to improve the measurement accuracy. It increases the reliability and stability of the product. It is free of debugging and maintenance. It is easy to install, But the price is relatively high.

Orifice Plate Meters: These meters use an orifice plate to create a pressure drop, which is measured to determine the flow rate.

Venturi Meters: Similar to orifice plate meters, but use a venturi tube to create a pressure drop. They are more efficient and have a lower pressure drop compared to orifice plates.

BTU Meter for Chilled Water

A BTU (British Thermal Unit) meter for chilled water is a specialized device used in cooling systems, particularly in HVAC (Heating, Ventilation, and Air Conditioning) applications. Its primary function is to measure the energy consumed in cooling processes by calculating the heat removed from the chilled water

The BTU meter consists of a flow measurement sensor, two temperature sensors, and a microprocessor-based energy calculator.

The flow sensor should be installed in the chilled water return line, and the chilled water flow direction should be installed in a vertical or horizontal position. Two temperature sensors, one sensor is installed on the oil return line. The second sensor is installed on the water supply line. The thermal energy transferred from the cooling water to the consumer over a specified period of time is proportional to the temperature difference between the flow and return flow and the amount of cooling water flowing through.

Sino-Inst offers two types of BTU meters, one with ultrasonic measurement technology (ultrasonic BTU meter) and the other with electromagnetic measurement technology (electromagnetic BTU meter).

BTU meters are widely used in:

Building HVAC Systems: In large buildings, accurate measurement of chilled water energy use is crucial for efficient system operation and cost allocation.
Industrial Cooling Processes: Industries that require precise temperature control rely on these meters for energy management and to ensure optimal operation of cooling equipment.
District Cooling Systems: They are also essential in district cooling systems, where chilled water is supplied to multiple buildings from a central plant.

Benefits of Using BTU Meters in Chilled Water Systems:

Energy Efficiency: By providing accurate energy usage data, these meters help in optimizing the operation of cooling systems, leading to energy savings.
Cost Allocation: In multi-tenant buildings, BTU meters enable fair billing based on actual energy usage for cooling.
System Monitoring and Maintenance: Regular readings from these meters can indicate system performance and help in early detection of issues.

Whether in a commercial, industrial or residential environment, a chilled water system’s BTU meter is an important tool in managing the cooling process.

BTU Meter Installation

The installation requirements for electromagnetic heat meters and ultrasonic heat meters vary.

Personally recommend the Clamp-On ultrasonic heat meter. Because the installation is the easiest.

Clamp-On ultrasonic sensors and external clamp-on temperature sensors are available. Installation is simple and low cost.

About the installation of electromagnetic heat meter. You May refer to the following PDF.

bTU meter vs flow meter

Both BTU meters and flow meters have their own importance. BTU meters help keep heating and cooling systems efficient, while flow meters ensure the correct movement of fluids through various systems.

Feature	BTU Meter	Flow Meter
Primary Function	Measures energy usage in heating or cooling systems.	Measures the volume or speed of a fluid (like water or gas).
Measurement Type	Calculates energy by assessing temperature change and flow rate.	Measures the amount or flow rate of the fluid passing through it.
Typical Use Cases	Used in HVAC systems (heating, ventilation, and air conditioning), for efficiency monitoring in heating or cooling processes.	Used in various industries, including water treatment, chemical processing, and residential water systems.
Key Information Provided	Provides data on heat energy added or removed, crucial for energy management.	Provides data on the quantity or speed of fluid, important for volume control and monitoring.
Complexity	Generally more complex, as it combines flow measurement with thermal energy calculation.	Simpler in operation, focusing solely on fluid flow measurement.
Importance	Essential for energy efficiency and cost management in temperature control systems.	Critical for managing and monitoring fluid flow in diverse applications.

Understanding the differences can help you choose the right tool for the job. If you need to know how well your heating or cooling is working, a BTU meter is your first choice. But if you just need to know how much water or gas is flowing, then a flow meter is what you need.

Frequently
Asked
Questions

1 btu per (square meter) =1 055.05585 kg / s²

Formula

BTU = Flow Rate In GPM (of water) x (Temperature Leaving Process – Temperature Entering Process) x 500.4*Formula changes with fluids others than straight water.

BTU Calculator Tool

BTU is short for British Thermal Unit, a unit of measurement that shows just how much energy your air conditioner uses to remove heat from your home within an hour. It may seem overly technical, but BTU is an important metric that can help you determine the kind of air conditioner you need for a home your size.

Flow meters measure flow, and heat meters measure heat. The heat meter consists of an integrator (calculator), a flow meter, and a pair of temperature sensors. The first detection is the supply/return water temperature and flow rate, and then the integrator is used to calculate the heat. The basic principle is Q=Cm△t.

Compared with thermistors, platinum resistors have the advantages of accurate measurement and small resistance drift. Therefore, general heat meters use pairs of platinum resistors as temperature sensors. Usually there are PT100, PT500, and PT1000, with PT1000 being the most common (i.e. At 0℃, the resistance value is 1000Ω)

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Sino-Inst offers over 10 BTU Meter products. About 60% of these are ulrtasonic flow meters. 40% are magnetic meters.

A wide variety of BTU Meter options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of BTU Meters, located in China.

The top supplying country is China (Mainland), which supply 100% of the BTU Meter respectively.

You can ensure product safety by selecting from certified suppliers, with ISO9001, ISO14001 certification.

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Flow Rate and Pressure Relationship-How to Calculate?

Posted on November 15, 2023 by KimGuo11

Once the piping system is identified, there are 2 main types of pressure and flow relationships in the piping system: Pressure in the piping system will generally cause an increase in flow, but the exact relationship may vary depending on the major sources of resistance in the system. For many systems where frictional resistance dominates, the relationship between pressure drop and flow is quadratic.

In fluid dynamics, the flow rate and pressure are two fundamental parameters that describe how fluids (like liquids and gases) move through systems like pipes, valves, and pumps.

To understand the relationship between flow and pressure, we need to understand what flow and pressure are, how to work out the flow rate from the differential pressure, and what flow meters are used.

Pressure vs Flow vs Pipe Diameter

What is Pressure?

Pressure: This refers to the force exerted by the fluid per unit area. It is denoted by the symbol P and is typically measured in units like Pascals (Pa), bars, or pounds per square inch (psi).

What is Flow?

Flow: This refers to the volume of fluid that passes through a given surface or point per unit of time. It is often represented by the symbol Q and commonly measured in units such as liters per minute (L/min) or cubic meters per hour (m^3/h).

Flow is also divided into mass flow and volume flow. When the amount of fluid is expressed by volume, it is called volume flow. When the amount of fluid is expressed by mass, it is called mass flow.

Extended reading: Mass Flow Rate vs Volumetric Flow Rate

What is Pipe Diameter?

The pipe diameter means that when the pipe wall is relatively thin, the outside diameter of the pipe is almost the same as the inside diameter of the pipe. So the average value of the outside diameter of the pipe and the inside diameter of the pipe is taken as the pipe diameter.

Usually refers to the general synthetic material or metallic pipe. And when the inner diameter is large, the average value of the inner diameter and the outer diameter is taken as the pipe diameter.

Based on the metric system (mm), it is called DN (metric unit).

Does pressure affect flow?

Yes, pressure does affect flow. But this effect is affected by many factors, such as the resistance of the system, the flow pattern, the properties of the fluid, etc. When designing and operating fluid systems, these factors need to be considered to ensure efficient and safe operation of the system.

flow rate and pressure relationship

First of all, flow = flow rate × pipe inner diameter × pipe inner diameter × π÷4. Therefore, the flow and the flow rate basically know one to calculate the other parameter.

But if the pipe diameter D and the pressure P in the pipe are known, can the flow rate be calculated?

Extended reading: Use of high temperature melt pressure sensor

The answer is: It is not yet possible to find the flow velocity and flow rate of the fluid in the pipeline.

You imagine that there is a valve at the end of the pipe. When closed, there is pressure P in the tube. The flow rate in the tube is zero.

Therefore: The flow rate in the pipe is not determined by the pressure in the pipe, but by the pressure drop gradient along the pipe. Therefore, it is necessary to indicate the length of the pipeline and the pressure difference between the two ends of the pipeline in order to find the flow rate and flow rate of the pipeline.

Extended Reading: Magnetic Battery Operated Flow Meter

If you look at it from a qualitative analysis point of view. The relationship between pressure and flow in the pipeline is proportional. That is, the greater the pressure, the greater the flow rate. The flow rate is equal to the velocity multiplied by the section.

For any section of the pipeline, the pressure comes from only one end. That is to say, the direction is one-way. When the outlet in the pressure direction is closed (valve closed). The fluid in the tube is prohibited. Once the exit opens. Its flow rate depends on the pressure in the pipeline.

Extended reading: High accuracy pressure transducers

For quantitative analysis, you can use hydraulic model experiments. Install pressure gauges, flow meters, or measure flow-through capacity. For pressure pipe flow, it can also be calculated. The calculation steps are as follows:

Extended reading: Liquid Bitumen/Asphalt Flow Meter

Calculate the specific resistance S of the pipeline. If it is an old cast iron pipe or old steel pipe. The specific resistance of the pipeline can be calculated by Sheverev formula s=0.001736/d^5.3 or s=10.3n2/d^5.33. Or check the relevant form;
Determine the working head difference H=P/(ρg) at both ends of the pipeline. If there is a horizontal drop h (referring to the beginning of the pipe higher than the end by h).
Then H=P/(ρg)+h
In the formula: H: take m as the unit;
P: is the pressure difference between the two ends of the pipe (not the pressure of a certain section).
P is in Pa;
Calculate the flow rate Q: Q = (H/sL)^(1/2)
Flow rate V=4Q/(3.1416 * d^2)
1. In the formula: Q —— flow rate in m^3/s;
2. H —— The head difference between the beginning and the end of the pipeline, in m;
3. L —— The length from the beginning to the end of the pipe, in m.

Extended reading: Insertion Ultrasonic Water Flow Meter – Designed for Agricultural Irrigation, Garden Management

Extended reading: High Pressure Flow Meters for Liquids-Steam-Gas

Flow Rate and Pressure Formula

Mention pressure and flow rate. I think many people will think of Bernoulli’s equation.

Extended reading: How To Install The Pressure Sensor When Measuring The Flow Pipeline?

Daniel Bernoulli first proposed in 1726: “In water or air currents, if the velocity is low, the pressure is high. If the velocity is high, the pressure is small”. We call it “Bernoulli’s Principle”.

This is the basic principle of hydraulics before the continuum theory equation of fluid mechanics is established. Its essence is the conservation of fluid mechanical energy. That is: kinetic energy + gravitational potential energy + pressure potential energy = constant.

Extended reading: Fluid flow meter types

Have to be aware of it. Because the Bernoulli equation is derived from the conservation of mechanical energy. Therefore, it is only suitable for ideal fluids with negligible viscosity and incompressible.

Bernoulli’s principle is often expressed as:

This formula is called Bernoulli’s equation.
Where:

p is the pressure of a certain point in the fluid;
v is the flow velocity of the fluid at that point;
ρ is fluid density;
g is the acceleration of gravity;
h is the height of the point;
C is a constant.

It can also be expressed as:

Assumptions:

To use Bernoulli’s law, the following assumptions must be met before it can be used. If the following assumptions are not fully met, the solution sought is also an approximation.

Steady flow: In a flow system, the nature of the fluid at any point does not change with time.
Incompressible flow: the density is constant, when the fluid is a gas, the Mach number (Ma)<0.3 is applicable.
Friction-free flow: The friction effect is negligible, and the viscous effect is neglected.
Fluid flows along streamlines: fluid elements flow along streamlines. The streamlines do not intersect each other.

Extended reading: Silicon Pressure Sensor

Extended reading: Pressure Sensor Applications-Featured Industry Applications

how to calculate flow rate in pipe?

The flow rate Q can be calculated using the following formula:

Q= A × v

in:
Q is the flow rate, usually expressed in m³/s or L/min.
A is the cross-sectional area of the pipe and can be calculated using the formula π×(d/2)² (for circular pipes), where d is the diameter of the pipe.
v is the average flow velocity of the fluid in the pipe, usually in m/s.

So, to calculate the flow rate in a pipe, you need to know the diameter of the pipe and the velocity of the fluid.

how to calculate flow rate from pressure?

Calculating flow directly from pressure is more complicated because the relationship between them is affected by many factors. Such as the size of the pipe, the viscosity of the fluid and the roughness of the pipe. But under some specific conditions, the following formula can be used:

For laminar flow (slow flow rate and smooth fluid flow):

Q=(πd^4△P)/ (128*μ *L)

in:
Q is flow.
d is the diameter of the pipe.
ΔP is the pressure difference across the pipe.
μ is the viscosity of the fluid.
L is the length of the pipe.

For turbulent flows (faster flows and unstable fluid flow), the relationships are more complex and require the use of more complex formulas or empirical curves.

In summary, calculating flow directly from pressure requires consideration of several factors. In practical applications, flow meters are often used to directly measure flow, or software and simulation tools are used to estimate it.

Flow Rate and Pressure Calculator

Our Converter Tools for Pressure and Flow

Tools for converting and calculating pressure values. Help users choose suitable pressure sensors and transmitters!

Absolute pressure-Gauge pressure Converter	Pressure Unit Converter	Liquid Depth/Level to Hydrostatic Pressure Calculator
Differential Pressure Calculator	Pressure Transducer 4-20ma Output Calculator	Pressure to Liquid Level Calculator

Converters for conversion and calculation of flow. Or a calculation tool that requires flow measurement to obtain other measurement parameters. Help users choose the right flow sensor and transmitter!

DP Flow Meter Output Calculator	Flow Meter 4-20mA Current Output Calculator	Flow Velocity & Pipe Diameter to Volumetric Flow Rate Calculator
Mass Flow & Density to Volume Flow Calculator	Mass Flow Rate Unit Converter	Volume Flow Rate Converter
Volume Flow & Density to Mass Flow Calculator	Volumetric Flow Rate & Pipe Diameter to Flow Speed Calculator

Featured Flow Meters

**Rotameter flow meter-Variable Area Flow Meters**

Extended Reading: Up to 800°C High Temperature Pressure Sensor

Learn more about pressure and flow rate relationship

Pressure drop also known as pressure loss, is a technical and economic indicator that indicates the amount of energy consumed by the device. It is expressed as the total pressure difference of the fluid at the inlet and outlet of the device. Essentially reflects the mechanical energy consumed by the fluid passing through the dust removal device (or another device). It is proportional to the power consumed by the ventilator.

Extended reading: wireless pressure transmitter working principle

Pressure drop includes pressure drop along the way and local pressure drop.

Pressure drop along the way: refers to the pressure loss caused by the viscosity of the liquid when the liquid flows in a straight pipe.

Local pressure drop: refers to the pressure loss caused by the liquid flowing through local resistances such as valve ports, elbows, and flow cross-section changes.

The cause of the local pressure drop: when the liquid flows through the local device, a dead water zone or vortex zone is formed. The liquid does not participate in the main flow in this area. It’s the constant swirling. Accelerate liquid friction or cause particle collisions. Produce local energy loss.

When the liquid flows through the local device, the magnitude, and direction of the flow velocity change drastically. The velocity distribution law on each section is also constantly changing. Cause additional friction and consume energy.

Extended Reading: How to Measure Volume of Liquid

For example. If a part of the flow channel is restricted, the downstream pressure will start to decrease from the restricted area. This is called pressur drop. Pressure drop is energy loss. Not only the downstream pressure will decrease, but the flow rate and velocity will also decrease.

Extended reading: how to calibrate a pressure transmitter

When pressure loss occurs on the production line, the flow of circulating cooling water will decrease. This can cause various quality and production problems.

To correct this problem, the ideal way is to remove the parts that cause pressure drop. However, in most cases, the pressure drop is handled by increasing the pressure generated by the circulating pump and/or increasing the power of the pump itself. This measure wastes energy and generates unnecessary costs.

The flowmeter is generally installed in the circulation pipeline. At this time, the flowmeter is actually equivalent to a resistance part in the circulation pipeline. The fluid will produce pressure drop when passing through the flowmeter, causing a certain amount of energy consumption.

The smaller the pressure drop the smaller the additional power required to transport the fluid in the pipeline. The lower the energy consumption is caused by the pressure drop, The lower the energy metering cost. On the contrary, the greater the energy consumption caused by the pressure drop. Energy The higher the measurement cost. Therefore, it is very important to choose the right flow meter.

Extended reading: Make Ultrasonic Open Channel Flow Meter Work for You

When the piping system is determined, the flow rate is related to the square root of the pressure difference. The greater the pressure difference, the greater the flow rate. If there is a regulating valve in the pipeline system (man-made pressure loss). That is, the effective pressure difference is reduced, and the flow rate is correspondingly smaller. The pipeline pressure loss value will also be smaller.

Extended Reading: Electronic Pressure Switch for Air Compressor

What Is Flush Diaphragm Pressure Sensor?

The measuring principle of the differential pressure flowmeter is based on the principle of mutual conversion of the mechanical energy of the fluid.

Extended reading: Orifice Plate Flow Meter

The fluid flowing in a horizontal pipe has dynamic pressure energy and static pressure energy (potential energy equal).
Under certain conditions, these two forms of energy can be converted to each other, but the sum of energy remains unchanged.

Take the volume flow formula as an example:
Q v = CεΑ/sqr(2ΔP/(1-β^4)/ρ1)

Among them:

C outflow coefficient;
ε Expansion coefficient
Α The cross-sectional area of the throttle opening, M^2
ΔP Differential pressure output by throttling device, Pa;
β diameter ratio
ρ1 The density of the measured fluid at I-I, kg/m3;
Qv volume flow, m3/h

Extended Reading: Liquid pressure sensor

According to the compensation requirements, it is necessary to add temperature and pressure compensation. According to the calculation book, the calculation idea is based on the process parameters at 50 degrees. The flow rate at any temperature and pressure is calculated. In fact, the important thing is the conversion of density.

Calculated as follows:
Q = 0.004714187 d^2ε*@sqr（ΔP/ρ） Nm3/h 0C101.325kPa

That is the volume flow rate at 0 degrees of standard atmospheric pressure is required to be displayed on the screen.

According to the density formula:
ρ= PT50/(P50T)* ρ50

Among them: ρ, P, T represents values at any temperature and pressure
ρ50, P50, T50 indicate the process reference point at a gauge pressure of 0.04MPa at 50 degrees

Combining these two formulas can be completed in the program.

Extended reading: Cryogenic Flow Meters | Liquid Nitrogen-Liquid Oxygen

Yes.

There is a close relationship between pressure and flow rate. An increase in pressure will increase the flow rate. Changes in pressure, container materials, fluid properties and fluid flow forms will also directly affect the change in flow rate.

To be precise, the flow rate increases as the pressure difference increases.

If you cannot find an answer to your question in our Flow Rate and Pressure, you can always contact us and we will be with you shortly.

Contact Support

Pressure Transducers for Air Conditioning & Refrigeration

Posted on November 13, 2023 by KimGuo11

In modern air conditioning and refrigeration systems, Pressure Transducers play a vital role. These precision devices not only monitor pressure changes in the system in real time, but also ensure the efficient and safe operation of the entire system. Accurate pressure monitoring is critical to maintaining optimal system performance and avoiding potential failures. Sino-Inst offers a range of pressure sensors optimized for air conditioning and refrigeration applications. Next, we will delve into the application of Pressure Transducers in air conditioning and refrigeration systems.

The necessity of pressure sensors in refrigeration

About Refrigeration cycle

To gain a deeper understanding of the role of refrigerants in the refrigeration process and its impact on pressure sensor requirements, we can analyze each step of the refrigeration cycle and its thermodynamic principles in detail:

Compression Phase: The refrigeration cycle begins with the compressor, where low-pressure refrigerant gas is compressed. During this process, the temperature and pressure of the refrigerant increase significantly. As the gas is compressed, the distance between the molecules decreases, resulting in an increase in energy, which increases the temperature.

Condensation stage: The high-temperature and high-pressure gaseous refrigerant then flows into the condenser. Here, it releases heat to the external environment, thereby condensing into a liquid state. This stage is a critical link in the transfer of heat from the refrigeration system to the external environment.

Expansion stage: The condensed liquid refrigerant passes through the expansion valve, and its pressure and temperature decrease significantly. During this process, the refrigerant partially evaporates, forming a low-temperature mixture of liquid and gas.

Evaporation stage: This low-temperature refrigerant mixture enters the evaporator, where it absorbs heat from the surrounding air and becomes gaseous again. This process causes the temperature of the surrounding environment to decrease, achieving a cooling effect.

The entire refrigeration cycle is a precise thermodynamic process, which has strict requirements on the pressure and temperature control of the refrigerant. Therefore, high-quality pressure sensors play a vital role in this process. They ensure that the refrigerant is maintained at optimal pressure and temperature at each stage to ensure efficient and stable operation of the entire refrigeration system.

So why should you care about measuring pressure in this whole process?

Benefits of pressure sensors in refrigeration

If your refrigeration system does not properly measure all inputs and outputs, your system will not operate properly. Typically, the pressure sensor is placed near the compressor outlet, but there can be more sensors depending on the application and complexity of the refrigeration system. The data collected by the pressure sensor is sent to the controller, which can automatically control the compressor in the system.

The following are the benefits of using pressure transmitters in air conditioning and refrigeration systems:

Accurately monitor pressure: The pressure transmitter can accurately monitor the pressure within the system to ensure that the system is operating at its best.
Improved cooling efficiency: Proper pressure levels help improve the cooling efficiency of the system while reducing energy consumption.
Detect potential problems in time: Real-time monitoring can detect problems such as leaks or pressure abnormalities in time to prevent system failure.
Reduce repair costs: By preventing failures, pressure transmitters help reduce repair costs and downtime.
Extended system life: Reduces wear and damage caused by pressure fluctuations, extending the life of your air conditioning and refrigeration systems.
Improve overall performance: ensuring efficient, reliable and economical operation of the entire air conditioning and refrigeration system.

How to Choose Pressure Transducers for Refrigerant

There are several key factors to consider when selecting and using pressure transmitters in different types of refrigeration systems:

Type and size of system: The first thing to consider is the type and size of the refrigeration system (such as a household air conditioner, commercial cold storage, or industrial refrigeration system). Different types and sizes of systems have different requirements for the accuracy and durability of pressure transmitters.

Temperature tolerance: The operating temperatures of refrigeration systems can be extremely different. Therefore, the pressure transmitter selected must be able to work properly within these temperature ranges to ensure accurate and stable performance.

Pressure range and accuracy: Different refrigeration systems may need to operate within different pressure ranges. When selecting a pressure transmitter, make sure it can provide accurate measurements over the required pressure range.

Ease of installation and maintenance: Choosing a pressure transmitter that is easy to install and maintain can reduce system downtime and maintenance costs.

In summary, when selecting and using a pressure transmitter, decisions should be made based on the specific refrigeration system type, operating environment, required pressure range and accuracy, and ease of installation and maintenance. This not only ensures efficient operation of the refrigeration system, but also improves overall safety and reliability.

Featured Refrigeration Pressure Transducers

**SI-303 Low-Pressure Transducer**
Low pressure transducers for air and non-corrosive gases low pressure measurement. 0 ～ 2.5kPa to 0 ～ 30kPa measurable.

**SI-300 Pressure Transducer 4-20mA/Voltage**
The 4-20mA/ Voltage Pressure Transducer,
also called pressure transmitter 4-20mA,
is a pressure sensor with4-20ma/Voltage output.

**SI-520 Digital Pressure Sensor**
Digital Pressure Sensor is particularly suitable for use in computer control systems. RS485 half-duplex working mode.

**SI-503K Gas Pressure Sensor**
Gas pressure sensor for industrial gas pressure monitoring. Pagoda gas nozzle Φ8. Such sensors are also commonly referred to as wind pressure transmitters, exhaust pressure sensors.

**SI-702 High Pressure Sensor**
High pressure sensor is pressure transmitter designed for high pressure measure&control. 0 ～ 40MPa… 600MPa. M20 × 1.5, G1 / 2 (others are customized according to requirements)

**SI-338 Ceramic Pressure Sensor**
Ceramic pressure sensor is a pressure sensor refined from a thick ceramic base using a refined ceramic base. Cost-effective. Support OEM processing. 0-0.2MPa -…- 40MPa

**SI-706 Combined Pressure and Temperature Sensor-Dual function**
Combined pressure and temperature sensor for Simultaneous measurement of pressure and temperature.
Thermocouple types: J, K, E type or PT100 platinum resistance. Two outputs do not affect each other.

**SI-512H High Temperature Pressure Sensor**
High Temperature Pressure Sensor for pressure measurement of high temperature gas or liquid. Such as steam pressure. High temperature up to 800 ℃.

**High Frequency Dynamic Pressure Sensor**

Quickly Set Level Monitoring System for Industrial Holding Tanks

Posted on November 10, 2023 by KimGuo11

Holding tank level indicators can help us monitor and control liquid levels. Whether it is a fuel tank on a truck, a fire water storage tank, an underground sewage storage tank, or even a marine storage tank, etc. Replacing manual inspection with automated Level Monitoring System can be faster and more accurate.

Disassemble the system

Before setting up a Level Monitoring System for Industrial Holding Tanks, we need to first understand what should be included in the system.
Based on our many years of experience in level monitoring services at Sino-Inst, we have simplified the entire system from complexity. Simply put, the system can be divided into two parts: Level sensor + Tank level Monitor.

These two parts are both independent and interrelated. You can choose different types of level sensors and Tank level Monitors according to actual needs. Then use the connection key, which is our signal output (such as RS485, 4-20mA) to make them work synchronously.

Exploring Advanced Level Monitoring Technologies

Part 1: Level Sensor

We have analyzed the working principles, advantages and disadvantages of various level sensors in detail in our previous blog. You can learn more about it. Here, we briefly introduce a few commonly used ones:

External ultrasonic level sensor: It can be simply pasted on the bottom of the tank for liquid level measurement. Suitable for tanks less than 2 meters. Like a truck fuel tank.
Capacitive level sensor: suitable for liquid level measurement under various special conditions such as high pressure, high temperature, extremely low temperature, etc.
Ultrasonic level sensor: low-cost non-contact measurement. You can choose anti-corrosion and explosion-proof materials.
Radar level sensor: wider application range. High measurement accuracy. Can be applied to tanks with a measuring range of 30m.
Magnetostrictive level sensor: the most accurate level sensor. Can be customized as an oil level interface sensor. It can also be customized to measure temperature at the same time.
Hydrostatic pressure level sensor: enables low-cost, large-range measurement.
Float level sensor: The measurement principle is the simplest.

Part 2: Monitor System

We generally configure paperless liquid level recorders for users to measure and record on-site liquid level signals. It can even perform alarm, signal output, printing and other functions according to user needs.

For example, some of our common models:

7620/7620R Series LCD Volume Display Regulator/ Recorder is specifically designed for industrial on-site regular and irregular canned liquid, volume and mass conversion.

The device has empowered by the surface mounting technology, featuring the design of multiple-layered protection and isolation, with a strong anti-interference capability and high reliability. It has used the embedded operating system with USB data dump function. The data storage time could reach up to 720 days. By using U disk and host computer analysis software, one could call and view the historic curve of process variants and relevant historic data from time to time. It also could match with various liquid sensors, such as ultrasonic liquid level meter. The device has sound anti-theft and anti-damage and other features.

T710 series paperless recorder adopts the new large-scale integrated circuits to realize the reliable protection and robust anti-jamming for input, output, power supply and signals. The recorder can achieve eight-channel universal signal input (the configurable and optional inputs include standard voltage, standard current, thermocouple, thermal resistance and millivolt), four-channel alarm output and one feed output. It has the RS485 communication port, Ethernet port, micro-printer port, USB device port and SD card socket. The recorder enjoys a Powerful display function, which can achieve real-time graphic display, historical graphic recalling, bar graph display and alarm status display.

Universal input of NHR-8100/8700 series color paperless recorder (capable of inputting by means of configuration: standard voltage, standard current, thermocouple, thermal resistance, millivolt, etc.). It can be equipped with 18-channel alarm output or 12 -channel analog transmitting output, RS232/485 communication interface, Ethernet interface, mini-printer interface, USB interface and SD card socket; can provide sensor distribution; is equipped with powerful display function, real-time curve display, historical curve retrospection, bar graph display, alarm list display, etc. The meter is of high cost effectiveness due to its humanized design, perfect function, reliable hardware quality and exquisite craftsmanship.

Other requirements support customization.

Part 3: Featured Products

**ULT-100 Explosion-proof** **Ultrasonic Level Indicator**

**LT series Digital Display Magnetostrictive liquid level sensor**

**Ultrasonic Oil Level Sensor-External Paste-Truck Fuel Tank**

**HS-ULC Ultrasonic Level Switch-External Mounted**

**Universal Input-Paperless Recorder R7100**

Steps to quickly build an industrial holding tank level indicator

Let’s say you only have the tank now. There is no liquid level sensor or system.

Understand the basic parameters of the tank. For example, the shape, height, width, wall thickness, pressure, and temperature of the tank. Is there stirring inside the tank?

Understand the condition of the media. Is the medium corrosive? Will there be evaporation?
Be clear about your needs. For example: You want to achieve synchronous detection of liquid levels in 6 storage tanks.
Choose appropriate level sensors and tank level monitors. Make purchases based on the parameters and needs you have mastered above.
Install the liquid level sensor. (For specific installation steps and installation details, refer to the manufacturer’s recommendations)
Signal connection. Output the signal line of the level sensor to the Tank level Monitor system. For example, the access of 4-20mA signal line.
Calibration and testing. After setup and testing, you can easily monitor the liquid level of industrial holding tanks.

If you already have a holding tank level sensor, just select the applicable level monitors based on the output signals supported by the level sensor.

Water Flow Measurement for Pipes and Open Channels

Posted on November 7, 2023 by KimGuo11

Water flow measurement is common in both industry and life. You may often hear about the use of electromagnetic flowmeters to measure wastewater. The clamp-on ultrasonic flowmeter measures large water pipes. The establishment of a new irrigation system requires monitoring of water flow. Even rivers and open channels need water flow detection. Use various water flow meters to detect flow and output 4-20mA or RS485 digital signals. Helps us effectively monitor and manage water flow.

Next, we will boldly analyze and sort out the method of Water flow measurement.

RFQ More Flowmeters

Water Flow Measurement

Water Flow Measurement can be simply divided into the following two situations: closed pipes and open channels.

Among them, pipeline water flow measurement is divided into full pipe and non-full pipe measurement. Open channel water flow measurement can be divided into regular channels and irregular rivers.

Water flow measurement in water pipes generally refers to measuring the water velocity or water flow in the pipe.

In closed pipes, water flow measurement can be divided into two situations: full pipe and non-full pipe.

Full Pipe measurement:

Full pipe measurement, as the name suggests, refers to the situation when the pipe is completely filled with water. At this time we usually use electromagnetic flowmeter or ultrasonic flowmeter for measurement.

The electromagnetic flowmeter uses the Faraday electromagnetic induction principle to accurately measure the water flow velocity and then calculate the flow rate.

The ultrasonic flow meter determines the flow rate by detecting the time difference in the propagation of ultrasonic waves in the fluid.

Partially full pipe measurement:

For non-full pipes, the situation is slightly more complicated. A partial pipe means that the water does not fill the entire pipe. In this case, we usually use a special electromagnetic flowmeter to measure it.

Further reading: Inline water flow meters

Open channel flow meters can be used in harsh environments. Such as urban water supply diversion channels, sewage treatment inflow and discharge channels, and corporate wastewater discharge.
Next, we will introduce to you the specific method of open channel flowmeter such as flow measurement.

Extended reading: What is an irrigation flow meter?

And when our sight shifts from underground pipes to open channels on the ground, there are different methods for measuring water flow.

Regular drains:

In a regular channel, the shape and size of the flow are known. In this case we usually use a weir or Farrer flume to measure the flow. From the change in height of the water as it passes over these structures, we can calculate the amount of water flowing through.

Irregular river channels:

For irregular river channels, due to the complex and changeable shapes of the river bed and river banks, we generally use a current meter to directly measure the speed of the water flow and calculate the flow of the entire river channel based on the cross-sectional information of the river channel.

Extended reading: Make Ultrasonic Open Channel Flow Meter Work for You

Extended reading: non contact flow meter

Water Flow Measurement Methods

With the development of science and technology and production, many places need to measure the flow of different liquids under different conditions. For this reason, after research, a variety of flow meters have been developed. These methods can be summarized as:

Container method. Including weight method, volume method.
Throttling method. Including orifice plate, nozzle, venturi tube, venturi nozzle, etc.
Weir flow method. Including right-angled triangle weir, rectangular weir, full-width weir and other methods.
Differential pressure method. Including volute differential pressure, elbow differential pressure, runner differential pressure, draft tube differential pressure, etc.
Flow meter method.
Tracer method. Including concentration method, integral method, transit time method, etc.
Water hammer method.
Ultrasonic method.
Metering method. Including electromagnetic flowmeter, turbine flowmeter, vortex flowmeter, etc.
Other methods. Including laser flow measurement technology, Pitot tube method, etc.

Extended reading: Ultrasonic Flow Meters Types & Technical Guide

Types of Water Flow Meter

A water flow meter measures the amount of water flowing through a pipe. We have several kinds to choose from, depending on the application, maintenance needs, and budget.

Extended reading: 2 inch Water Flow Meter

There are four common water flow meter types:

Turbine (also called mechanical), Vortex, Ultrasonic, and Magnetic. We will tell you everything you need to know about them and help you choose one for your application.

The electromagnetic flowmeter can measure the speed of the water by using a simple magnetic field.

When water passes through a magnetic field, a voltage is generated. In this way, higher flow rates always generate more voltage when sent through the electromagnetic flowmeter. The electronic system connected to this meter will receive the voltage signal and convert it into volume flow.

Remember that the water needs ions to generate voltage, which means that the electromagnetic flowmeter cannot be used with pure water without pollutants.

Guess you like: Magnetic Flow Meters types and technical guide

Extended Reading: 3 inch (3″) Water Meter

Turbine flow meters easily become the most common flow meters around, mainly because these flow meters are more affordable than other types.

The mechanical flow meter measures the water flow through the rotation of the turbine, which uses a basic propeller, blade, or split flow design. The flow rate of water is equal to the speed of the blades.

If mechanical flow meters are to be used, they may become clogged if the water is dirty or more contaminated than expected.

Therefore, you probably should not use this kind of flowmeter to measure the flow of slurry. Since these flow meters can become clogged, they are more frequently maintained than other flow meters.

Know more about: Turbine type Flow Meter for Liquid & Gas technology

The vortex flowmeter is a unique flowmeter that measures the flow of water by using vortex flow.

When the fluid pushes over the obstacle, it will produce a vortex and form a vortex. The flowmeter is equipped with a sensor tab. As long as the vortex flows through the sensor tab, the tab will bend, which will produce a frequency output indicating the flow rate of the water.

If you decide to choose a multivariable vortex flowmeter, it can measure up to five different variables that are useful for your specific application.

These variables include mass flow, temperature, density, flow rate and pressure. These meters are especially suitable for large pipelines.

Extended reading: High Pressure Rotameter for Liquids/gas-Upto 25 Mpa

Ultrasonic flow meters are designed to use ultrasonic technology to measure the speed of water as it passes through the pipeline.

You should understand two basic types of ultrasonic flow meters, including runtime flow meters and clamp-on ultrasonic flow meters.

If you choose a run-time flow meter, send a standard ultrasonic signal downstream before sending another signal upstream. These two signals are then compared to determine the water flow rate. This is mostly a pipeline water flow meter. It is often used for household water.

For clamp-on ultrasonic flowmeters, can be placed outside the pipe and are designed to emit acoustic pulses through the pipe wall in order to receive the measured value. Since they can be installed outside the pipeline, they can be used for almost any application and can be used with larger pipelines.

Extended reading: Industrial VS Residential inline water flow meters

Rotameter is also called float flowmeter. Rotameter is composed of three units: float flow sensor part, displacement-angle conversion mechanism part, and information conversion processing part. It is a traditional variable area flow measurement device. When the flow rate changes, the float moves up and down in the vertical tapered tube. The circular flow area formed between the cone and the float changes. It is a volumetric flow meter that realizes flow measurement based on this principle.

Extended reading: Metal Tube Flow Meter-Variable Area Flow Meters Principle

Rotameter can measure water and gas. But you must explain the medium and flow range with the manufacturer when selecting the model. The method of calibration by the manufacturer is different. The completed flowmeter cannot be used mutually.

Extended reading: Liquid Bitumen/Asphalt Flow Meter

There are several methods/flow meters that can be used to measure open channels:

Use a flow meter to directly measure the flow of the river. There are many types of flow meters, mainly including differential pressure, electromagnetic, launder, and weir flow meters. It can be selected and used according to the actual flow rate range and test accuracy requirements.

Extended Reading: Chilled Water Flow Meter

Put the river water into a container of known capacity. Measure the time it takes to fill the container. Repeat the measurement several times. Find the average value t(s). A method to calculate the amount of water.

This method is simple and easy to implement, and the measurement accuracy is high. It is suitable for rivers with small river flows. However, there should be a proper drop between the overflow outlet and the receiving water body or an error can be formed by the aqueduct.

Select a straight river section. Measure the area of the cross-section of the water flow within a 2m interval of the river section. Find the area of the average cross-section.
Put a buoy in the upper reaches of the river and measure the time it takes for the buoy to flow through a certain section (L). Repeat the measurement several times. Get the average of the required time (t), and then calculate the flow velocity (L/t). The flow can be calculated as follows:

In the formula, Q is the water flow, the unit is m^3/min. v is the average flow velocity of the water flow, and its value is generally 0.7L/t, and m/s.S is the average cross-sectional area of the water flow, the unit is m^2.

Calculate the river flow by measuring the cross-sectional area of the water flow, measuring the river water velocity with a flow meter.
During the measurement, the number of vertical and horizontal measurement points at the point must be determined according to the depth and width of the channel. The method is simple, but it is easily affected by water quality and difficult to achieve continuous measurement.

Understanding the relationship between Flow Rate and Pressure may help you calculate mass or volume flow.

Acoustic Doppler flow measurement is developed using the principle of Acoustic Doppler. It can simultaneously measure the cross-sectional shape, water depth, velocity, and flow of the river bed at one time, and is suitable for flow monitoring of large rivers.

The host and transducer of the flowmeter are installed in a waterproof container. All are immersed in water when working and are connected with a portable computer through a waterproof cable. The operation and control of the flowmeter are carried out on the portable computer.
From the initial blind zone above 1m, it is reduced to the so-called “zero blind zones”. The profile unit is reduced to the current 0.05~0.25m. It is possible to apply it on wide and shallow rivers.

Extended reading: Insertion Ultrasonic Water Flow Meter – Designed for Agricultural Irrigation, Garden Management

Featured Water Flow Measurement Devices

**Wall Mounted Ultrasonic Doppler Flow Meter**

Read more about: How to Measure River Water Level?

Frequently
Asked
Questions

Flow is the volume of fluid that passes in a unit of time. In water resources, flow is often measured in units of cubic feet per second (cfs), cubic meters per second (cms), gallons per minute (gpm), or other various units.

Read more about: Flow Unit Conversion Table

Users can also choose unit of flow rate. For volume flow, L/s, L/min, L/h, m3/s, m3/min and m3/h are available; while for mass flow, kg/s、kg/m、kg/h、t/s、t/m、t/h can be selected from. It is up to the habits and application requirements to pick up a proper unit.

Extended reading: Liquid Bitumen/Asphalt Flow Meter

There are many ways to calculate flow.
For example, Using the Flow Rate Formula: Q = A × v.
where Q is the flow rate, A is the cross-sectional area at a point in the path of the flow and v is the velocity of the liquid at that point.

Or, Flow Rate Calculation Using Pressure:

Extended reading: Orifice Plate Flow Meter

A water flow meter is an instrument that can measure the amount of water passing through a pipe. There are a variety of water flow meter technologies to choose from. It depends on the water measurement application, budget terms, and maintenance requirements. Each of these flowmeter types has novel process principles, overall use value and unique advantages in use.

The water flow meter can measure hot water, cold water, clean water, dirty water and mud.

Extended reading: Hot Water Flow Meters Improve Heating-Boiler System

To measure the flow of water in a river, you can use the following methods:

Choose a suitable measuring point: Find a relatively regular place in the river with smooth water flow for measurement.
Using a current meter: Deploy a current meter (such as an electromagnetic current meter or buoy) into the river to measure flow velocity at different depths and locations.
Calculate the cross-sectional area: measure the width and depth of the river, draw the flow cross-section, and calculate the cross-sectional area.
Integrating the data: Multiply the flow velocity by the cross-sectional area to get a value for flow, usually expressed in cubic meters per second (m³/s).
Multi-point measurements: To get a more accurate estimate of flow across an entire river channel, measurements may need to be taken at a number of different locations and then averaged.

For example, radar flow measurement is currently a commonly used method. It consists of a vertical pole, a horizontal arm, a chassis, a solar power supply system, a collection equipment, a radar flow meter, and a radar water level meter.

Choose a suitable position for the pole and cross arm on the shore. The length can be used to fix the sensor radar current meter and radar water level meter above the river surface, facing the water flow, and can monitor the river surface flow rate and real-time water level at the same time. The collection and transmission equipment RTU in the chassis is then used to receive and process the real-time data and then wirelessly transmit it to the remote platform. Time can be set for real-time viewing, threshold alarm, etc.

For mechanical flow meters, there is usually a rotating needle or a series of rollers to display the flow rate. Record the readings on all rollers, from left to right, which represent the total amount of water that has flowed through since installation.

For electronic flow meters, just read the value on the digital display directly. The electronic flow meters we supply from Sino-Inst can display instantaneous flow and cumulative flow.

Read more about: Flow Meter Selection Guide

More Liquid and Gas Flow measurement techniques

Sino-Inst offers over 30 water flow meter products for Water Flow Measurement. About 50% of these are differential pressure flow meters. 40% are water meters (like the Insertion Turbine Flow Meter), and 40% are water treatment (like the Annubar flow meter ).

A wide variety of water flow meter for Water Flow Measurement options are available to you, such as free samples, paid samples.

Sino-Inst is a globally recognized supplier and manufacturer of water flow meters, located in China.

The top supplying country is China (Mainland), which supply 100% of the water flow meter respectively.

Sino-Inst sells through a mature distribution network that reaches all 50 states and 30 countries worldwide. Water flow meter products for Water Flow Measurement are most popular in Domestic Market, Southeast Asia, and Mid East.

You can ensure product safety by selecting from certified suppliers, with ISO9001, ISO14001 certification.

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Analog Pressure Transducers vs Digital Pressure Transducers | How to Choose?

Posted on November 6, 2023 by KimGuo11

In industrial control systems, Pressure Transducers play a key role in monitoring and regulating pressure. You must have heard of 4-20mA pressure transmitter, 0-10V pressure transmitter, RS485 pressure transmitter, etc. When it comes to analog Pressure Transducers and digital Pressure Transducers, although they have the same goal – to accurately deliver a pressure signal, the technical details and practical application are very different.

Next, we’ll dive into the differences between analog Pressure Transducers and digital Pressure Transducers. Help you make informed decisions and ensure your control system operates efficiently and accurately.

Pressure Transmitter Working Principle

We Sino-Inst are professional pressure transmitter manufacturers. More than 50 types of pressure transmitters are available to choose from. The output signals of the pressure transmitter are available in a variety of options: mV/V, 0/5 V, 0/10 V, 4/20 mA, as well as RS485, HART, etc. We also offer multiple levels of customization to meet your needs. Including customization of installation dimensions, measurement range, explosion-proof and anti-corrosion, high temperature, low temperature, etc.

Featured Analog & Digital Pressure Transducers

**SI-703 Flush diaphragm pressure sensor**
Flush membrane / diaphragm structure, anti-blocking design. Pressure measurement of viscous media.

**SI-10 Liquid pressure sensor**
Liquid pressure sensor is widely used for pressure measurement of various liquids. Like water or oils. IP68 waterproof.

**SI-702S Ultra-High Pressure Senors**
Pressure sensor for Ultra high pressure applications. Ultra high pressures up to 15,00MPa. 0-2000MPa to 0-7000MPa (customized).Ball head M20 × 1.5, cone head M20 × 1.5.

**SI-350 Sanitary Pressure Transmitter**
Sanitary Pressure Transmitter, also called tri clamp pressure transmitter,
is the pressure transducer with the flush diaphragm (flat membrane) as the pressure sensor.

**SI-390 Industrial Pressure Transmitter**
Pressure transmitters for general industrial applicaitons. -0.1kPa ~ 0 ~ 0.01kPa ~ 100MPa ~150MPa. 0.1% FS, 0.25% FS, 0.5% FS. 4-20mA (2-wire system), 0-5 / 1-5 / 0-10V (3-wire system)

**Pressure Sensor | Designed for Shield boring machine-Earth compactor-Grouting machine**

More about pressure transmitters

The pressure transmitter converts the pressure changes of the medium into electrical signal output. When the pressure of the medium acts on the sensor, the sensor will produce corresponding physical deformation. This deformation is converted into an electrical signal through an electronic circuit, usually a standard signal such as 4-20mA or 0-10V. In this way, pressure changes can be read and processed by the control system or display device. This enables the monitoring and control of pressure in industrial processes.

Different types of pressure transmitters use a number of different operating principles to achieve this:

Submersible pressure transducer is a sensor specially designed for measuring liquid pressure and can be completely immersed in liquid.

The static pressure of the liquid is sensed through the sensitive diaphragm of the sensor, and this pressure is converted into an electrical signal output. Common output signals include 4-20mA or 0-10V, etc.

Submersible pressure transmitters have good waterproof characteristics and are widely used in water level monitoring, deep well measurement, sewage treatment and other fields. Able to accurately provide pressure readings in harsh environments. Because its structural design allows it to withstand extended dives, it is particularly useful in applications requiring long-term or continuous water pressure monitoring.

A differential pressure transducer is an instrument used to measure the pressure difference between two pressure points. It converts the voltage difference into a continuous electrical signal output, such as 4-20mA or 0-10V.
This type of transmitter is widely used in areas such as flow measurement, liquid level monitoring and filter clogging detection. By measuring the pressure difference between two points in a pipe, tank or system. Differential pressure transducers can provide important information about fluid flow characteristics and system performance to help achieve precise process control and optimization.

There are subtle functional differences between pressure transducers and pressure sensors.
A pressure sensor generally refers to a device that detects pressure and converts it into an electrical signal. This electrical signal is generally raw and unprocessed and requires further conversion and amplification.
The pressure transducer not only contains all the functions of the pressure sensor, but also standardizes this electrical signal. Output industry standard signals such as 4-20mA or 0-10V. Can be read directly by the control system or display device.

In short, pressure sensors focus more on the detection of pressure, while pressure transducers provide a complete pressure measurement solution that can be used by the system.

Pressure transmitters can be divided into analog output and digital output according to the output signal. Analog output means that the output signal is an analog quantity, such as 4-20mA, 0-5V, etc. Digital output means that the output signal is a digital quantity, such as RS485, CAN bus, etc.

Analog Pressure Transducers

Analog Pressure Transducers convert mechanical pressure into continuous analog electrical signals, such as 4-20mA current or 0-10V voltage. This conversion occurs through physical pressure acting on the sensor’s sensitive element (usually a diaphragm or piezoelectric material), causing it to deform. This deformation is then converted into an electrical signal, the size of which is proportional to the pressure acting on the sensor.

The advantages of Analog Pressure Transducers are their simple structure, low cost, and durability. They typically do not require complex programming or special interfaces, making them easy to integrate with existing systems. In addition, analog signals can withstand electrical noise during long-distance transmission, which makes analog transmitters ideal for use in industrial environments with high electromagnetic interference.

Digital Pressure Transducers

Digital Pressure Transducers convert pressure information into digital signals. In terms of working mechanism, these transmitters usually contain a pressure sensor that senses pressure changes and converts it into an electrical signal, and then converts the analog signal into a digital signal through a built-in analog-to-digital converter (ADC). During this process, the transmitter will also perform signal amplification, filtering and digital processing to ensure the accuracy and stability of the output signal.

The advantages of Digital Pressure Transducers are significant. First, they provide greater accuracy and resolution because digital signals are not as susceptible to noise as analog signals.
Second, digital transmitters often have self-calibrating capabilities, reducing maintenance.
Furthermore, these transmitters can interface directly with computer systems to facilitate remote monitoring and data logging.

Analog Pressure Transducers vs Digital Pressure Transducers

Accuracy comparison

Digital Pressure Transducers: Typically provide greater accuracy. The high resolution of digital signals and their resistance to external interference. This gives digital transmitters an advantage in providing accurate readings.

Analog Pressure Transducers: Can provide relatively accurate measurements in environments without severe electromagnetic interference. However, signal attenuation may occur in long-distance transmission or high-interference environments.

Stability

Digital Pressure Transducers: In theory, digital technology can provide better stability, but special designs may be needed to protect electronic components in extreme environments.

Analog Pressure Transducers: With simple structure and mature technology, they are more suitable for harsh industrial environments, especially in high temperature, high pressure, and high vibration situations.

Responding speed

Digital Pressure Transducers: Fast response times, especially where fast change detection is required.

Analog Pressure Transducers: Relatively slow to respond, but generally adequate for most industrial applications.

Ease of use

Digital Pressure Transducers: Can integrate directly with computer systems and modern control systems to provide easy-to-understand digital readouts, but may require complex programming and configuration.

Analog Pressure Transducers: Simple to install, easy to use, no complex configuration required, suitable for users of different technical levels.

Cost-benefit ratio and long-term return on investment

Digital Pressure Transducers: The initial investment is higher, but in the long term, accurate data collection and processing increases efficiency and reduces maintenance costs, thus potentially providing a better return on investment.

Analog Pressure Transducers: Low initial cost, suitable for projects with limited budgets. While long-term maintenance costs may be higher, its stability and durability may reduce overall replacement and repair costs.

When selecting a suitable pressure transmitter, all of the above factors should be considered to ensure that performance requirements are met while maximizing cost-effectiveness within the budget.

Vacuum Pressure Transducers | Product List and FAQs

Posted on November 3, 2023 by KimGuo11

What is a vacuum pressure transducer?

Vacuum pressure transducer is an instrument that can measure and convert vacuum pressure signals into standard electrical signals (such as 4-20mA, 0-5V, etc.). Typically used for precise monitoring and control of pressure in closed systems with high vacuum levels. The measurement range is usually from below atmospheric pressure to a specific low pressure value. It is widely used in vacuum acquisition and control systems in chemical, pharmaceutical, food processing and other industries as well as scientific research experiments.

Sino-Inst manufactures and supplies a range of pressure transmitters. This covers negative pressure transmitters, absolute pressure transmitters, high vacuum absolute pressure transmitters, etc.

The high vacuum absolute pressure transmitter uses imported metal film capacitor and ionization gauge technology. The minimum range can be extended to 200Pa to achieve true high vacuum pressure measurement.
The negative gauge pressure transmitter uses a MEMS diffused silicon sensor. Through range migration and equipped with a dedicated signal processing unit, accurate measurement of negative pressure can be achieved. The product has stable performance and long service life, and the measuring range can be selected arbitrarily between 0~-100KPa.
It can be specially designed and customized according to the specific requirements of users to meet various practical application needs.

Featured Pressure and Vacuum Transmitters

**SI-350 Sanitary Pressure Transmitter**

**SI-390 Industrial Pressure Transmitter**

**SI-703 Flush diaphragm pressure sensor**

**SI-512H High Temperature Pressure Sensor**

**SI-706 Combined Pressure and Temperature Sensor-Dual function**

FAQs

Can pressure transmitters measure vacuum?

Pressure transmitters do measure vacuum. Pressure transmitters designed specifically for measuring vacuum are capable of measuring pressure levels below atmospheric pressure and are often referred to as vacuum pressure transducers.

How does a negative pressure transmitter work?

The working principle of a negative pressure transmitter is usually to use pressure sensing elements (such as piezoelectric, capacitive, strain gauge, etc.) to sense the pressure difference, and then convert the physical pressure changes into electrical signals. In a negative pressure environment, the sensing element of the transmitter will deform accordingly according to the magnitude of the negative pressure, thereby changing the resistance, capacitance or other electrical performance parameters. These changes are converted into a standard electrical signal output through the signal processing circuit, such as 420mA. Or 05V, etc. to facilitate pressure monitoring and control.

How many PSI is full vacuum?

A complete vacuum is a state without any gas molecules at all, and its pressure is zero. In pressure measurement, atmospheric pressure is usually used as the reference. The standard value of atmospheric pressure is 14.696 PSI (pounds per square inch), so the pressure in a full vacuum state can be considered to be 0 PSI. In technical applications, this complete vacuum state is difficult to achieve. What is often called “full vacuum” is a relative term. In fact, there may be very slight pressure.

Are vacuum pressure transducers and negative pressure transducers the same?

Vacuum pressure transducers and negative pressure transducers have similarities in application, but there are differences between them.

Vacuum pressure transducers are usually used to measure pressure below atmospheric pressure, mainly for measuring vacuum. Its measurement range is usually from standard atmospheric pressure (101.325 kPa) to absolute zero pressure, which is a complete vacuum state.

Negative pressure transducers are used to measure pressure below atmospheric pressure but not reaching a vacuum state, also called negative pressure or negative differential pressure. Its measurement range is usually from above atmospheric pressure to some low pressure value, but not to a complete vacuum.

Both are devices that work at standard atmospheric pressure and are used for pressure measurement in low-pressure environments of varying degrees. When selecting equipment, you need to determine whether to use vacuum pressure transducers or negative pressure transducers according to the pressure range of the specific measurement environment.

What are the types of pressure sensors?

Pressure sensors can be classified based on the range of pressures they measure over the operating temperature range and, most importantly, the type of pressure they measure. Pressure sensors have different names depending on their purpose, but the same technology may be used under different names.

Absolute pressure sensor
- This pressure sensor measures pressure relative to a complete vacuum.

Gauge pressure sensor
- This pressure sensor measures pressure relative to atmospheric pressure. A tire pressure gauge is an example of a gauge pressure measurement; when it indicates zero, it is measuring the same pressure as the ambient pressure.

Vacuum pressure transducers
- Used to describe sensors that measure pressure below atmospheric pressure, showing the difference between low and atmospheric pressure, but can also be used to describe sensors that measure absolute pressure relative to a vacuum.

Differential pressure sensor
- This sensor measures the difference between two pressures, one attached to each side of the sensor. Differential pressure sensors are used to measure many properties. For example, pressure drop across an oil filter or air filter, fluid level (by comparing the pressure above and below the fluid), or flow rate (by measuring the change in pressure within a limited range). Technically, most pressure sensors are actually differential pressure sensors; for example, a gauge pressure sensor is just a differential pressure sensor with one side open to the surrounding atmosphere.

More About: Unraveling the Pressure Puzzle: Absolute Pressure vs Gauge Pressure

pressure conversion tools

Tools for converting and calculating pressure values. Help users choose suitable pressure sensors and transmitters!

Absolute pressure-Gauge pressure Converter	Pressure Unit Converter	Liquid Depth/Level to Hydrostatic Pressure Calculator
Differential Pressure Calculator	Pressure Transducer 4-20ma Output Calculator	Pressure to Liquid Level Calculator

In many industrial situations, a closed environment needs to be evacuated. At this time, the vacuum pressure transducers can be used to detect the vacuum degree of the closed environment in real time. Generally, vacuum pressure transducers that measure negative pressure have the function of detecting negative pressure and positive pressure at the same time.

We at Sino-Inst are professional pressure transmitter manufacturers. We offer over 50 types of pressure transmitters. Can measure gauge pressure and absolute pressure. Negative pressure, vacuum, differential pressure, etc. Features a variety of analog outputs including 4-20ma, 0-10 VDC and 0.5-4.5 VDC proportional outputs. We also offer industry-proven rugged vacuum sensor designs and flexible, low-cost and reliable OEM solutions.

Do you need the right equipment to measure vacuum pressure? Please feel free to contact our sales engineers for consultation!

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